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The following exception applies: photocopying pages from the manual for instruction for or by lecturers is allowed. Components of the Energy Manager 2.0 are protected by patents and / or utility patents. Energy Manager 2.0 is a trademark of Heliocentris Industry GmbH, Germany.
How to Ground the Energy Manager ............29 How to Connect Power Supply ..............29 How to Use the Control Panel ..............31 4.9.1 Operating Areas of the Control Panel ............31 4.9.2 How to Select Menu Items ................. 32 Energy Manager 2.0 - Instruction Manual...
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How to Ship the Energy Manager ............... 76 Troubleshooting................77 FAQ ....................... 77 Maintenance and Service ............. 79 Maintenance.................... 79 How to Shut Down and Restart Energy Manager .......... 79 8.2.1 How to Reboot Energy Manager ..............79 Energy Manager 2.0 - Instruction Manual...
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How to Replace SIM Card ................. 87 Disposal ....................88 Disassembly and Removal ............89 Technical Data ................90 Appendix ..................95 11.1 Licenses ....................95 11.2 Abbreviations ................... 97 11.3 Glossary ....................98 11.4 Index ...................... 99 Energy Manager 2.0 - Instruction Manual...
An overview of important technical data is provided at the end of the instruction manual. Appendix The abbreviations used in this manual are summarized in the appendix. An index can be used for fast orientation. Energy Manager 2.0 - Instruction Manual...
Warns of dangers causing fatal injury. DANGER Warns of dangers causing serious injury. WARNING Warns of dangers causing injury. CAUTION Warns of physical damage to the product. NOTICE 1.2.3 Tips Useful tips are identified as follows: Provides further tips. Energy Manager 2.0 - Instruction Manual...
Online help explaining all parameters of the graphical user interface (only available via LAA) • Event Codes Reference manual that describes all alarm, warning and information events. For each event the responsible LAA settings and possible solutions are provided. Energy Manager 2.0 - Instruction Manual...
For electrical wiring follow the country-specific safety regulations for handling electricity. For electrical installation comply with the local safety regulations for handling electricity. All devices must be connected separately with the earth circuit connector and properly grounded. Energy Manager 2.0 - Instruction Manual...
Do not reverse the polarity of inputs and outputs. Do not insert any mechanical parts, especially metal parts, into the product through the ventilation slots. Do not use liquids near the product. Energy Manager 2.0 - Instruction Manual...
Heliocentris may be used. Violation voids the warranty. Heliocentris is not responsible for damage arising from the use of unauthorized replacement parts and maintenance materials. It is not allowed to replace parts and components which are not described in this instruction manual.
Advanced knowledge in reading and developing electrical wiring diagrams Additional skills for configuration, service and maintenance: • Good PC knowledge • Basic knowledge of Windows network connection settings • Basic knowledge of Firefox settings Energy Manager 2.0 - Instruction Manual...
12 LAN port 13 RS 232 port (non isolated) 14 RS 485 port (non isolated) 15 USB port (2x) 16 SIM 1 card holder 17 Modem LED 18 SIM 2 card holder 19 Antenna port Energy Manager 2.0 - Instruction Manual...
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Non isolated RS232 interface RS 485 Port Non isolated RS485 interface Modem LED Light-emitting diode showing mode and status of the GPRS modem. The LED illuminates briefly each time the modem is sending data. Energy Manager 2.0 - Instruction Manual...
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Components USB 2.0 Port 2 USB flash drive ports SIM Card Holder 2 holders to insert SIM card Antenna Port Port for antenna of the GPRS modem Energy Manager 2.0 - Instruction Manual...
The elements needed for proper and stable cable connections are shown in Figure 3-3. Figure 3-3 Energy Manager back side viewed from above 1 Handle (right and left) 2 Shielding clamp 3 Cable fastener (4x) 4 Screw for I/O Panel (4x) Energy Manager 2.0 - Instruction Manual...
The modules are related to specific hardware components and implemented into the Energy Manager and configurated by Heliocentris when agreed to by the customer. This chapter describes the Energy Manager software in its entirety. Only a part of the described software modules and functions may be implemented for your system.
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Several generator state variables are monitored, including the starter battery voltage, and variables dependent upon the generator controller hardware such as the coolant level, coolant temperature, and oil pressure. Optionally, a generator oil management system can be installed and controlled. Energy Manager 2.0 - Instruction Manual...
RMS Administration can be used to access the server and administer customer, region, user, and site-specific hardware and software modules. See Wireless Remote Access. The RMS is described in a separate manual. See Accompanying Documentation on page 9. Energy Manager 2.0 - Instruction Manual...
The SIM card is globally Internet-capable through its APN Heliocentris recommends a flat-rate data plan or a volume-based rate plan with a very high minimum volume. Prepaid cards should not be used.
The extension board is a I/O Panel containing identical ports as on the back side of the Energy Manager. Figure 3-5 Extension board rear side Up to 2 extension boards can be connected and stacked one upon each other. Energy Manager 2.0 - Instruction Manual...
• High Capacity Secure Digital Card • Sensors (optional) Upon customer request, Heliocentris will take responsibility for the delivery and installation of all hardware and software components for power generation at the telecommunication site. Unpacking and Installation The Energy Manager is delivered with the latest version of software already installed.
Connect the antenna cable as follows: Insert the antenna connector to the antenna port on the front of the Energy Manger and screw in the coaxial connector. The antenna is connected to Energy Manager. Energy Manager 2.0 - Instruction Manual...
All sensors are installed in the appropriate facilities and wired in accordance with the specific conditions Standard installation on USB flash drive Modifications of the installation are performed via LAA and described in the corresponding documentation. Energy Manager 2.0 - Instruction Manual...
Alarm output: Rel 1 – 8 8 x dry contacs Max.switching current: 0.5 A Max. switching voltage: 60 V Max. switching power: 30 W Analog inputs: AI1 – AI9 0–20 mA or 0-10V (configurable) Energy Manager 2.0 - Instruction Manual...
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Battery voltage 1 – 5 +24 V max. 18 W Table 4-1 Standard contact allocation Configuration example Depending on the installed modules, Heliocentris recommends a configuration as indicated in Table 4-2. The assignments may vary depending on the installed software and hardware components.
Small screw driver Connector Property damage due to incorrect polarity ! NOTICE Incorrect polarity will permanently damage the device. Watch out for correct polarity of the connection:. Connect the power cable as follows: Energy Manager 2.0 - Instruction Manual...
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The red LED will blink red if the plugs have been incorrectly placed. Different supply voltages or polarities are possible. These adjustments require hardware changes such as a different main adapter or different jumper settings in the power supply board. Contact the Heliocentris service departement. Energy Manager 2.0 - Instruction Manual...
O K) . (like If an error is displayed in the main menu, hold down <right> for more than 2 seconds to clear the display of the error and confirm the next submenu or item. Energy Manager 2.0 - Instruction Manual...
F u el submenu: 2. Confirm with F u el The submenu is displayed. To display the fill level: T o t al. Select The total consumption since the last reset is displayed. Energy Manager 2.0 - Instruction Manual...
A message will inform the user if the login level has been changed to service. 5. Press any key to leave the message. 6. Press the <left > key several times or continuously until the main menu is displayed. Energy Manager 2.0 - Instruction Manual...
The logoff is performed automatically 5 minutes after the last keystroke has taken place. For more information on user roles and rights, see the Live Acces Application Instruction Manual. Energy Manager 2.0 - Instruction Manual...
Co n f ig u rat i o n Syst em Mo d em . Select and then M o d e. Select M o d e Behind the item the preset mode is displayed. Energy Manager 2.0 - Instruction Manual...
10021 Sit e 5. Select and enter the RMS site identification. Save & Ap p l y 6. Confirm with The data are stored as configuration data. Energy Manager 2.0 - Instruction Manual...
Material thickness [mm] Cylinder perimeter [m] Cylinder length [m] Vessel head type: Flat, Conic [m], F&D Apply, Cancel Table 4-5 Fuel wizard 1 user guidance Configure fuel sensors with the fuel wizard as follows: Energy Manager 2.0 - Instruction Manual...
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15. Confirm with <rig h t > key. 16. Define one after another the requested values. <rig h t > 17. Confirm each entry with key. Ap p ly 18. Select to save all entries. Energy Manager 2.0 - Instruction Manual...
EM and the network can be accessed. An event code or the operational state is displayed beside the item. Genset module. Status data concerning the generator can be accessed. An event code or the operational state is displayed beside the item. Energy Manager 2.0 - Instruction Manual...
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Service contact and system information for different low level modules, reboot and power down command can be accessed. Login Login for service matters. Configuration A limited number of configuration settings can be accessed. Table 5-1 Main menu Energy Manager 2.0 - Instruction Manual...
"not present". read only: SD card is read only or locked, i.e. nothing can be written to it. disabled: SD card is usable, but usage currently disabled Energy Manager 2.0 - Instruction Manual...
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20-30: Excellent 99: Unknown Shows the SIM-Status as seen by the modem missing unknown locked ready GSM network registration status: not registered, not searching registered (home) not registered, searching registration denied unknown registered (roaming) Energy Manager 2.0 - Instruction Manual...
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• SIM1 • SIM2 Information for the selected SIM is displayed: Time of the last test for the selected modem Result of the last test: unknown no device: device not accessible from operating system Energy Manager 2.0 - Instruction Manual...
EM control software. standby Generator is ready for operating and will be started by EM, if required. error An error was detected, generator cannot run. manual A manual Genset start was detected, not Energy Manager 2.0 - Instruction Manual...
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User requested test mode. Selected unit will switch to offline operational state Change One of the Commands to be OpMode commands: entered by a service user. no command No command stands in queue. Energy Manager 2.0 - Instruction Manual...
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Switches generator on I+C* manually Start relay off Switches generator off I+C* manually Load relay 1 of the Commands can only commands: be executed if unit is in test mode. Load relay on Switches generator Energy Manager 2.0 - Instruction Manual...
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All active events are hexadecimal displayed one after format another with their number and a short text, which can be reviewed Legend: Item is only displayed if the access level is service Information/Command Table 5-3 Genset submenu Energy Manager 2.0 - Instruction Manual...
OPMode command. init SW is initializing User requested Online mode. Theselected unit will switch to one of the following operational states: Blk charge Flt charge Boost ch Discharge Eboost ch Equali ch V_sup_low Error Energy Manager 2.0 - Instruction Manual...
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Automatic reset at 24:00. T_mean x.x °C Average battery temperature on current day. Automatic reset at 24:00. U_bmin x.x V Minimum battery voltage since last reset. U_bmax x.x V Maximum battery voltage since last reset. Energy Manager 2.0 - Instruction Manual...
Selected unit will switch to one of the following operational states: Standby Active Error offline User request for Offline. Selected unit will switch to Offline operational state. Change 1 of the Commands to be entered by OpMode commands: user. Energy Manager 2.0 - Instruction Manual...
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All active events are displayed hexadecimal one after another with their format number and a short text, which can be reviewed. Legend: Item is only displayed if the access level is service Information/Command Table 5-5 Fuel submenu Energy Manager 2.0 - Instruction Manual...
Can be executed in any operation mode. go testmode Request for test operation mode. Selected unit will switch to test operation mode. Can only be executed from offline mode. cancel Cancels command in queue command Energy Manager 2.0 - Instruction Manual...
Software module is initializing. User request for Online. Selected unit will switch to one of the following operational states: Standby Active Error offline User request for Offline. Selected unit will switch to Offline operational state. Energy Manager 2.0 - Instruction Manual...
1 of the modes: Operational state of the free cooling unit. The mode is also displayed in the main menu if no error has occurred. init Software module is initializing. active FCU is active. Energy Manager 2.0 - Instruction Manual...
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Cancels command in queue. Relay 1 of the Commands available when commands: unit is in test mode. Relay on Switches on the FCU controller reset relay manually. Relay off Switches off FCU controller Energy Manager 2.0 - Instruction Manual...
Software module is initializing. offline User request for Online. Selected unit will switch to offline following operational state.s User request for Offline. Selected unit will switch to one of the following operational states: Standby Active Error. Energy Manager 2.0 - Instruction Manual...
Wind module is in error status. active Wind module is running. OpMode 1 of the modes: Operation mode that indicates the system answer to a user command (Change OpMode). init Software module is initializing. Energy Manager 2.0 - Instruction Manual...
Menu item Display Description OpState 1 of the states: Operational state of the fuel cell system. The state is also displayed in the main menu if no error has occurred. init Software module is initializing. Energy Manager 2.0 - Instruction Manual...
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1 of the Operation mode that indicates OpMode commands: the system answer to a Change OpMode user command . no command No command is in the queue. go online User requested online operation mode. Selected unit Energy Manager 2.0 - Instruction Manual...
Information / Command Table 5-11 Fcell submenu 5.1.12 Rectifier Submenu Menu item Display Description OpState 1of the states: Operational state of the rectifier. The mode is displayed in the main menu if no error has occurred. Energy Manager 2.0 - Instruction Manual...
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A Rectifier current Temp x.x °C Rectifier temperature Reset Counter* Resets operating counters. Error List Number in All active events are displayed hexadecimal one after another with their format number and a short text. Energy Manager 2.0 - Instruction Manual...
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Operating Menu item Display Description Legend: Item is only displayed if the access level is service Information / Command Table 5-12 Rectifier submenu Energy Manager 2.0 - Instruction Manual...
Selected unit will switch to offline operation mode once command was successful. Can only be executed from online operation mode. cancel command Cancels command in queue. Power1-3 xxxx kW Inverter power Reset counter Resets operating counters. Energy Manager 2.0 - Instruction Manual...
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All active events are displayed hexadecimal one after another with their format number and a short text. Legend: Item is only displayed if the access level is service Information / Command Table 5-13 Inverter submenu Energy Manager 2.0 - Instruction Manual...
All active events are displayed hexadecimal one after another with their format number and a short text. Legend: Item is only displayed if the access level is service Information / Command Table 5-14 Site submenu Energy Manager 2.0 - Instruction Manual...
Can only be executed from online operation mode. cancel command Cancels command in queue. T shelter x.x °C Current ambient temperature inside shelter if sensor is installed. Energy Manager 2.0 - Instruction Manual...
“mwc”, “enqd” and “logd”, which is required after a software update of an MWC module. See How to Perform a Forced Restart on page 80. Poweroff Switches off Energy Manager. See How to Shut Down Energy Energy Manager 2.0 - Instruction Manual...
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Manageron page 80. Reboot Reboots Energy Manager. See How to Reboot Energy Manager on page 79. Legend: Item is only displayed if the access level is service Information / Command Table 5-17 Service submenu Energy Manager 2.0 - Instruction Manual...
Saves and applies new settings. Fuel wizard 1 Wizard to configure the filling level fuel sensor. See on page 37. Legend: Item is only displayed if the access level is service Information / Command Table 5-18 Configuration submenu Energy Manager 2.0 - Instruction Manual...
The changed address will be stored until the system is rebooted. How to Reboot Energy Manager on page 79. To store changes permanently: Save Net Cf g 11. Select (only with service login). 12. Confirm with The updated address is stored permanently. Energy Manager 2.0 - Instruction Manual...
, select the respective module. 4. Confirm with Select Reset Co u n t e r s. 6. Confirm with The counter values are reset to 0 and begins counting from 0 again. Energy Manager 2.0 - Instruction Manual...
Er ro r L i st 6. Confirm with The event number and a short text explaining the event are displayed. 7. If several events are displayed, you can scroll through the list with the <down> key. Energy Manager 2.0 - Instruction Manual...
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The event will no longer be displayed in the LCD display. A message is sent to the RMS, and the event is still active on the RMS until it is cleared by the system. Energy Manager 2.0 - Instruction Manual...
Do not remove the USB flash drive while copying is in process. A message is displayed when the process is finished. 2. Remove the USB flash drive. Energy Manager 2.0 - Instruction Manual...
• Disassemble all sensors and actuators. Return the discarded Energy Manager devices and equipment parts to Heliocentris Industry GmbH for disposal. Dispose of unnecessary packaging material in accordance with the local laws and regulations. 6.1.1 How to Disconnect the Energy Manager...
How to Ship the Energy Manager The Energy Manger is shipped in a box suitable for transport and is protected from damage in transit. It is recommended to keep the box the unit was delivered in for later use. Energy Manager 2.0 - Instruction Manual...
USB data to/from the USB flash drive. flash drive Wait about 15 to 20 seconds, remove the stick and try once again. Use another USB flash drive. Energy Manager 2.0 - Instruction Manual...
Service All service and maintenance tasks described in this chapter may only be completed by Heliocentris technicians or authorized partners. It is not permissible to replace parts and components that are not described in this manual. Violation voids all warranty claims.
Restart the system • Switch-off the system A main board reset may only be executed by Heliocentris personnel or an authorized partner. A mainboard reset does not reset error messages or reset the system. Energy Manager 2.0 - Instruction Manual...
The service interval is reset to 0 minutes and the counter restarts. 7. Leave the menu by pressing the<left> key twice. The service interval can only be reset via the Energy Manager LCD. It cannot be reset via LAA or via Remote Access. Energy Manager 2.0 - Instruction Manual...
19-inch units, one on top of the other. 8.5.1 Unpacking and Visual Inspection A delivery receipt is included with the device. Check for the correct number as per the delivery receipt. Check all parts for external damage. Energy Manager 2.0 - Instruction Manual...
1. Unscrew the 2 screws placed on the Energy Manager’s housing unit cover. Figure 8-2 Screws fixing the housing unit cover (1) 2. Remove the housing cover. Attach communication 3. Connect the communication cable to IOBoard6 of the Energy cable to Energy Manager Manager. Energy Manager 2.0 - Instruction Manual...
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The power supply cable connects the Extension Board to the Energy with IOBoard6 Managers power board. 6. Attach the 4-slotted connector (1) of the power supply cable to the Extension Board’s IOBoard6. .(Figure 8-6). Energy Manager 2.0 - Instruction Manual...
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9. Put the cover back on the extension board and fasten with 2 M3 screws. Figure 8-8 Scrws (1) to fasten Extension Board on Energergy Manager The extension board is connected with the Energy Manager and can now be mounted to the rack (see 8.5.4). Energy Manager 2.0 - Instruction Manual...
If you return the unit for repair or replacement, you must ship the unit sufficiently secured and packaged. Heliocentris is not responsible for damage that has been caused by improper packaging and/or improper handling during shipment. The customer is responsible for all related shipping charges for units whose warranties have expired.
How to Replace SIM Card Proceed as follows: 1. Unlock the SIM card holder by pressing it briefly. 2. Place the new SIM card in the holder and push it gently into the slot. Energy Manager 2.0 - Instruction Manual...
Maintenance and Service Disposal Unit The system is not to be disposed of at local recycling centers. Return the system to Heliocentris for disposal. Packaging material Retain packaging material for future storage of the system. Dispose of packaging material that is no longer needed in ...
Deactivation for repairs or disassembly may only be done by qualified personnel trained by Heliocentris Industry GmbH. Once your device has reached the end of its lifecycle, take it to the nearest public collection point for electrical equipment waste. Energy Manager 2.0 - Instruction Manual...
Galvanic Isolation Control Signal Max: 60V, 4mA Communication Dual SIM 2G (GPRS/EDGE) Interfaces (2G Modem) Quad band: (850/900/1800/1900MHz) RS485 1x Front side (non isolated) 1x Back side (isolated) RS232 1x Front side (non isolated) Energy Manager 2.0 - Instruction Manual...
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NC, NO Analog Input 9x configurable: 0-20mA (100Ω impedance) or 0-10VDC (150kΩ impedance) 3 pins: GND, +24VDC, signal 0-20mA 0-10VDC 5x 0-60VDC (38,6kΩ imp.) 5x Pt 1000 (-20 to +80°C) Digital Input 8 ports Energy Manager 2.0 - Instruction Manual...
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Definition Specification Low level: 0-2V, high level: 5- 3 pin: GND, +24VDC, signal Open Collector Pulse 2 ports, 0-100% Width Modulation Galvanic Isolation Control Signal Max: 60V, 4mA Table 10-2 Extension Board technical data Energy Manager 2.0 - Instruction Manual...
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Energy Manager 2.0 - Instruction Manual...
1.10 gpl-2.0 inetutils 1.9.1 gpl-3.0 iproute2 3.6.0 gpl-2.0 iptables 1.4.12 gpl-2.0 jpegsrc Note: this software is based in part on the work of the Independent JPEG Group libedit 20120601-3.0 california libpcap 1.5.3 pcap-bsd Energy Manager 2.0 - Instruction Manual...
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GPL and LGPL on a data carrier for a copy fee of €10. Your request must be sent to the following address within three years of acquiring this product Heliocentris Industry GmbH, Rudower Chaussee 29 12489 Berlin Germany Energy Manager 2.0 - Instruction Manual...
TCP/IP is a protocol combination which connects the transport and network layers form the OSI layer model. Telecommunication Site Uniform Resource Locator 11-1 Overview and explanation of the abbreviations used in the operating manual and in the supplied software Energy Manager 2.0 - Instruction Manual...
V. Voltmeter A device that measures voltage difference between two points in a circuit. Watt The unit of electric power, having the symbol W. Table 11-2 Glossary Energy Manager 2.0 - Instruction Manual...
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