CEMS-2000 System. Please refer to relevant user manuals or operation instructions for the detail information of each subsystem. Standards This instrument is manufactured in compliance with Q/FPI 04-2006 Enterprise Standard of Flue Gas Analysis System and certified with State Metrology Instrument Manufacturing License. - I -...
IMPORTANT NOTICE Caution and Warning Information Safety is considered as the primary standard during the development, manufacturing, testing and publication of the product referred in this manual. Please follow the instructions in this manual to assemble, test, use and maintain the product to avoid certain losses or injuries in routine usage due to incorrect operations.
The detailed warranty and maintenance shall be performed subject to the terms and conditions stipulated in the sales contract. FPI offers free repairing services for the products within the warranty period and range including product repairing, spare parts replacing, technical support and routine field service.
CONTENT FOCUSED PHOTONICS CONTENT IMPORTANT NOTICE ....................... I About This Manual ....................... I General Infomation....................... I Standards ........................I Caution and Warning Information................II Delivery and Transportation ..................II Warranty and Maintenance..................III Technical Support ...................... III Declaration........................III 1 Compliance and Safety Information ................ XIII 1.1 Compliance Information ..................
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CONTENT FOCUSED PHOTONICS 4.3.1 Temperature Transmitter................9 4.3.2 Pressure Transmitter..................10 4.3.3 Flow Rate Transmitter..................10 4.3.4 TPF-100 Temperature/Pressure/Flow Rate Integrated Transmitter....11 4.4 Data Acquisition and Processing Sub-System ..........11 5 System Operations ....................13 5.1 Operation Areas....................13 5.2 Preparation of Running System ................. 14 5.2.1 Pre-Checking....................
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CONTENT FOCUSED PHOTONICS 7.3.1 Instrument Information................. 81 7.3.2 Instrument Parameter................... 83 7.3.3 Instrument Control..................89 7.3.4 Instrument Alert .................... 90 7.4 System Report ..................... 94 7.4.1 Report Searching ..................94 7.4.2 Graphic Report....................97 7.4.3 History Data....................102 7.4.4 Report Settings ....................103 7.5 System Help......................104 5.5.1 User Manual ....................105 7.5.2 About the System ..................105...
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CONTENT OF FIGURES FOCUSED PHOTONICS CONTENT OF FIGURES Fig 2-1 CEMS-2000 System Architecture (On-Site Mode) ..............6 Fig 2-2 CEMS-2000 System Architecture (Extraction Mode) ............6 Fig 2-3 CEMS-2000 System Sampling Process................8 Fig 2-4 Exterior of OMA-2000 Analyzer..................8 Fig 2-5 LDM-100 Laser Dust Meter....................9 Fig 2-6 Exterior of Temperature Transmitter ..................10 Fig 2-7 Exterior of Flow Rate Transmitter..................
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CONTENT OF FIGURES FOCUSED PHOTONICS Fig 3-17 Remote Control Page......................24 Fig 3-18 Pre-Calibration Page......................24 Fig 3-19 Calibration Parameter Menu.....................25 Fig 3-20 Calibration Parameter Settings ..................25 Fig 4-1 Operation Panel of OMA -2000 Optical Fiber Spectrum Analyzer........27 Fig 4-2 Main Page (Input Password) ....................29 Fig 4-3 Changing Password ......................30 Fig 4-4 Confirmation of Changing Password .................30 Fig 4-5 Instrument Working Modes ....................31...
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CONTENT OF FIGURES FOCUSED PHOTONICS Fig 4-28 Changing Password ......................48 Fig 4-29 Confirming Password .......................48 Fig 4-30 System Purging 1......................49 Fig 4-31 System Purging 2......................49 Fig 4-32 Alert Code.........................50 Fig 4-33 Gas Setup..........................51 Fig 4-34 Zero Adjustment / Calibration Setup ................52 Fig 4-35 Zero Adjustment .......................52 Fig 4-36 Zero Adjustment in Progress ....................53 Fig 4-37 Calibration ........................53...
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CONTENT OF FIGURES FOCUSED PHOTONICS Fig 5-18 Selecting Variables ......................68 Fig 5-19 Selected Variables......................69 Fig 5-20 Configuration of Multi-channel GPRS Output..............70 Fig 5-21 Configuration of TCP/IP Output ..................71 Fig 5-22 Data Configuration Menu....................71 Fig 5-23 System Constant Configuration..................72 Fig 5-24 Configuration of Default Measurement Range..............73 Fig 5-25 Configuration of Smoothness Times ................74 Fig 5-26 Configuration of Alert Threshold ..................74 Fig 5-27 Configuration of Alert Threshold ..................75...
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CONTENT OF FIGURES FOCUSED PHOTONICS Fig 5-49 Alert Threshold of Gas Density ..................88 Fig 5-50 Alert Parameter of Gas Room...................88 Fig 5-51 Temperature and Pressure Parameters of Gas Room............89 Fig 5-52 Remote Control ........................90 Fig 5-53 Checking Current Alerts ....................91 Fig 5-54 Searching History Alerts....................91 Fig 5-55 Alert Configuration......................92 Fig 5-56 Adding Alert Level ......................92...
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CONTENT OF FIGURES FOCUSED PHOTONICS Fig 5-80 Layout of Main Window .....................107...
Information 1.1 Compliance Information FPI certifies this instrument was tested thoroughly, inspected and found to meet its published specifications when it was shipped from the factory. The model CEMS-2000 I Gas Analysis System (Wall mounted) has been tested and is certified as indicated to the following instrumentation standards.
Per 2004/108/EC EMC: EN 61326-1 (Electrical Equipment for measurement, control and laboratory use—EMC requirements—Part 1: General requirements) Class “A” emission limits. Supporting test records by Compliance Certification Service Inc. and certified compliance by FPI. Standards include: EN 61000-3-2:2006 Limits for harmonic current emissions...
They are only the supplements to the safety precautions for operations as a whole. Therefore, the personnel in charge of the installation and maintenance of the FPI products are required to understand these basics of safety operation.
2 Safety Information FOCUSED PHOTONICS Table 2-1 Safety symbol and description Safety Symbol Description Caution, risk of danger: To suggest a general safety concern Caution, risk of electric shock: To suggest a danger of high voltage Caution, Hot Surface Warning Attention, electrostatic-sensitive equipment Safety precautions are classified into the following levels: Danger, Warning, Caution and Note.
Any replacement or change to the system or parts of the system (including the software) must be done by qualified or authorized personnel of FPI. Any fault and error that might affect safety must be reported immediately by the user to the person in charge.
2 Safety Information FOCUSED PHOTONICS When operation is performed in a damp environment, make sure that water is kept off the equipment. Warning: Non-standard and improper high voltage operations may result in fire and electric shock. Therefore, AC cable bridging and wiring through a certain area must follow the local rules and regulations.
2 Safety Information FOCUSED PHOTONICS During high voltage and AC operations, special tools should be used. It is not permitted to use common tools or tools brought by the operator. 2.2.4 Drilling Warning: Drilling on the rack without permission is strictly prohibited. Drilling that does not satisfy the requirements concerned may damage the wires and cables inside the rack.
2 Safety Information FOCUSED PHOTONICS 2.2.6 Electrostatic Caution: The electrostatic (static electricity) generated by human body may damage the electrostatic-sensitive components on the circuit board, such as large-scale integrated circuit (LSIC). In the case of human body moving, clothes friction, friction between shoes and ground, holding ordinary plastic in hand, the human body will generate a static electromagnetic field that will remain with the human body for a long time.
2 Safety Information FOCUSED PHOTONICS 2.5 Hot Surface Warning: This instrument internal heating unit, when the equipment works properly, the heating unit will produce high-temperature. Do not touch the hot surface. 2.6 Miscellaneous 2.6.1 Lifting Heavy Objects Warning: When lifting heavy objects, it is prohibited to stand or walk under the arm or the lifted object. 2.6.2 Sharp Objects Warning: When the equipment is carried by hand, protection gloves should be worn to avoid injury by...
Technical Conditions of Sampler for Stack Gas HuanBan (2003) No.49 Technological Precesses for Environmental Monitoring GB12519-1990 General Specification of Analytical Instruments Q/FPI 04—2006 Enterprise Standard of Stack Gas Analysis System 3.2 System Features CEMS-2000 System is designed with many creative technologies with features listed below:...
3 System Introduction FOCUSED PHOTONICS High Reliability The OMA-2000 optical fiber spectrometer uses xenon light which lifetime is more than 10 years; The OMA-2000 optical fiber spectrometer uses holographic grating light division and array sensor which is much more high reliable than mechanical movement parts; The dust detector is adopted with integrated designing which is compact in structure and high reliable.
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3 System Introduction FOCUSED PHOTONICS Item Parameter Gaseous Pollutants Range Offset ≤±1%F.S.(24h) Linear Offset ≤±1%F.S. Response Time ≤30s Measurement (0.5~15)m Distance Particulates Dust Density (0~100)mg/m ,(0~15)g/m Range Measurement 2%F.S. Precision Temperature Measurement (0~400)℃ Range Measurement ±0.5%F.S. Precision Pressure Measurement (-10~10)kPa Range Measurement ±0.5%F.S.
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3 System Introduction FOCUSED PHOTONICS Item Parameter Class of Explosive-Proof Expxmd IICT4 Class of Protection IP65 Cabinet Ambient Temperature Range (5~40)℃ Note: The measurement of gaseous pollutants can be also used for measuring the composition of customer specified other gases. The density measurement range of SO , NO and dust can be selected according to the...
4 System Composition FOCUSED PHOTONICS 4 System Composition CEMS-2000 System has two types which work in on-site mode and extraction mode. This manual takes the CEMS-2000 extraction mode for example to describe in details of important information and data of operation and maintenance regarding to the above two types of continuous emission monitoring systems.
4 System Composition FOCUSED PHOTONICS pressure) monitoring sub-system and data acquisition and processing sub-system. The following Fig 4-1 and Fig 4-2 show the difference of on-site mode and extraction mode. Fig 4-1 CEMS-2000 System Architecture (Wall mounted) Fig 4-2 CEMS-2000 System Architecture (Rack mounted) As illustrated in the above figure, the gaseous pollutants monitoring sub-system is composed of integrated sampling unit and OMA-2000 optical fiber spectrometer, measuring the density of...
4 System Composition FOCUSED PHOTONICS gases such as SO , NO and O . The measurement of gases like HCl, HF and CH requires utilization of LGA-4100 semi-conductor laser gas analysis meter. The stack dust monitoring sub-system uses LDM-100 laser dust meter to measure the density of dust in the stack gas by laser transmission method.
4 System Composition FOCUSED PHOTONICS Fig 4-3 CEMS-2000 System Sampling Process 4.1.2 OMA-2000 Spectroscopic Gas Analyzer The OMA-2000 spectroscopic gas analyzer is mainly composed of light source, spectrometer, interface board and gray scale display module. It mainly realizes the measurement and display of the density of SO , NO and O...
4 System Composition FOCUSED PHOTONICS detailed operation instructions. 4.2 Particulates Monitoring Sub-System Fig 4-5 LDM-100 Laser Dust Meter The LDM-100 laser dust meter is mainly composed of emitter unit and reflector unit, as shown in Fig 4-5. The emitter unit drives the laser generator to emit the laser. When the laser passes through the tested environment, the laser beam will be reflexed by the reflector unit to the sensor of emitter unit for photoelectric conversion and MCU analysis to calculate out the measurement result.
4 System Composition FOCUSED PHOTONICS Material: WZP PT resistance Range: (0~300)℃ (optional according to actual conditions) Accuracy: ±0.5% Input power: 24V DC Output current: Two wire (4-20)mA Inserted length: (200-2000)mm or customized Others: The bushing of temperature transmitter is covered with anti-corrosion material (PTFE) and completed with installation base.
4.3.4 TPF-100 Temperature/Pressure/Flow Rate Integrated Transmitter In order to improve the integration and reduce the holes required, FPI designed its TPF-100 temperature/pressure/flow rate integrated transmitter. It integrates the temperature/pressure/flow rate measurement instruments into one cabinet to monitor and measure the parameter of temperature, pressure and flow rate in real-time.
4 System Composition FOCUSED PHOTONICS unit. Users can check all the measurement information and meter working status from the online monitoring software CEMSMonitor2.0 installed on the PC. The software can create the data unit which is compliant with the standard required by the national environmental protection authority and upload to its management department.
5 System Operations 5 System Operations 5.1 Operation Areas The operations of the system are mainly focused in the following two areas: 1.) OMA-2000 spectroscopic gas analyzer, which can be used for monitoring gas density, manual purging and manual calibration, as shown in Fig 5-1. Please refer to Chapter 4 Operation Instructions of OMA-2000 Spectroscopic Gas Analyzer for its operations.
5 System Operations Fig 5-2 CEMS-2000s Monitoring Software Screen 5.2 Preparation of Running System 5.2.1 Pre-Checking Normally the following items should be checked before the system is powered on: 1.) The system should be grounded properly; 2.) Meter pressure (0.4 MPa – 0.6MPa) should be prepared and connected; 3.) The optical fiber should be firmly connected and its bend radius should be more than 8cm;...
5 System Operations Fig 5-3 System Power Switches 1. Surge protector; 2. Leakage protector; 3. Main power switch; 4. System power switch; 5. Heating box; 6.Probe; 7. Tracing pipe; 8. Reserved 5.3 System Calibration CEMS-2000s System has been accurately calibrated before delivery and the customer do not need to calibrate it for the first use.
5 System Operations the bottle which shows the current pressure in the bottle while the “low pressure meter” is far from the bottle which controls the pressure of output gas. Opening: You should open the bottle knob (counter-clockwise) and then adjust the “two-level pressure adjuster”...
5 System Operations Manual Adjustment on OMA-2000 Analyzer 5.3.3.1 The zero adjustment of SO and NO are carried out at the same time by OMA-2000 analyzer. Thus you only need to perform zero adjustment for one of the gases. The zero adjustment should be carried out following the steps below: Step 1 Make sure the zero gas is connected and there is no leakage on the pipe.
5 System Operations Fig 5-6 Manual Adjustment The gas density will change until it goes close to 0. After the data becomes stable, please press the “Enter” button to start adjustment, as shown in Fig 5-7 Fig 5-7 Zero Adjustment in Process After the zero adjustment is finished, the system will return to the manual zero adjustment page in Fig 5-6 but the prompt of “Start to adjust?”...
5 System Operations Fig 5-8 Remote Control Menu Fig 5-9 Remote Control Page In the remote control page shown inFig 5-9, you can select the “Zero adjustment” command in the list of “Remote Control Command”, as shown in Fig 5-10. Fig 5-10 Pre-Zero Adjustment Page...
5 System Operations Click the “Prepare” button to open the zero adjustment electro-valve. Then adjust the flow rate meter for the standard gas at bottom left of the cabinet front panel to control the flow rate at (1.5~2) L/min and click the “OK” button to remotely adjust the zero point. Auto Zero Adjustment on CEMS-2000 Monitoring Software 5.3.3.3 You can configure the auto zero adjustment parameters on CEMS-2000 monitoring software...
5 System Operations Fig 5-12 Calibration Parameter Settings The meanings of items in the page: Adjustment interval: Set the interval between two automatic adjustments; Adjustment time: Set the start time of adjustment; Adjustment stabilizing time: Set the stabilizing time for zero adjustment. The system starts adjustment when the density comes to 0 or keeps stable at a certain value for this time.
5 System Operations Counter-clockwise rotate the knob to open the SO gas bottle and slowly adjust the “two-level pressure adjuster” to a proper pressure value. Normally the “low pressure meter” should be maintained around “0.2” MPa; Step 2 Click the SO composition management page to enter the calibration page as shown in Fig 5-13.
5 System Operations calibration electro-valve and input the standard gas into the gas room. After the density is stabilized, you can press the “Enter” button to start the range calibration process, as shown in Fig 5-15. Fig 5-15 Calibration in Progress The system will return to the page in Fig 5-14 but the prompt of “Start to calibrate”...
5 System Operations Fig 5-17 Remote Control Page In the remote control page in Fig 5-17, you can select the command of “SO2 calibration” in the list of “Remote Control Command”, as shown in Fig 5-18. Fig 5-18 Pre-Calibration Page Click the “Prepare”...
5 System Operations “Instrument Management Instrument Parameter Calibration Parameter” to enter the automatic calibration page. Fig 5-19 Calibration Parameter Menu Fig 5-20 Calibration Parameter Settings The meanings of items in the page: Calibration density of SO : Set the calibration density of SO Calibration density of NO: Set the calibration density of NO Calibration interval: Set the interval between two automatic calibration;...
5 System Operations Calibration time: Set the start time of calibration; Calibration stabilizing time: Set the stabilizing time for calibration. The system starts adjustment when the density comes to 0 or keeps stable at a certain value for this time. After you finish the settings of interval, time and stabilizing time for the calibration, the system will automatically perform the periodical calibration according to the settings.
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS 6 Operations of OMA-2000 Spectroscopic Gas Analyzer 6.1 Operation Panel The operation panel of OMA-2000 spectroscopic gas analyzer is designed as a 320×240 LCD with touch buttons. The users can check the information like the gas density, time and alarms and finish the settings, as shown in Fig 6-1.
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6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS The selection buttons include F1~F5 for operations responding to the information. Number Buttons The number buttons include figures of 0~9 and the decimal point used for changing password and setting values. Function Buttons The function buttons include 5 buttons of “Esc”, “Clear”, “Set”, “Enter”...
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Fig 6-2 Main Page Here we take the “Change Password” for example to introduce the usage of above buttons: Step 1 Press the “Set” button on the main page. The system will automatically display the password input dialog box, as shown in Fig 6-3.
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Fig 6-4 Changing Password Step 4 Input the new password using the number buttons. When the page prompt you “Please enter the password again” as shown in Fig 6-5, you should input the password again and press the “Enter”...
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS 6.2 Working Modes OMA-2000 analyzer can be put in to continuous online measurement after OMA-2000 optical fiber spectrum analyzer has been correctly installed and tested. During the measurement process, OMA-2000 analyzer works in one of the three modes according to the conditions: startup mode, normal mode and failure mode.
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Fig 6-7 Initialization 6.2.2 Normal Mode OMA-2000 analyzer performs the measurement tasks and may stay in normal or alert status. Normal Status: OMA-2000 analyzer performs the measurement tasks normally and the analog input port (4-20)mA outputs the measurement value of the corresponding gas density.
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS 6.3 Menu Structure of the System The OMA-2000 analyzer is designed with simple and efficient menu pages. The system provides two levels of menus: instrument menu and composition menu. Both two separate menus have their own menu structure to provide more efficient and user-friendly operations to the users.
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS 6.4 Main Page The main page is displayed after the system finished initialization and entered normal working status. The main page is used for displaying relevant information of the system, as shown in Fig 6-9.
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS 6.5 Instrument Setup When the user requires to operate OMA-2000 analyzer on instrumental level, he can press the “SET” button on the main page and the system will display a password input box (the initial password is 111111), as shown in Fig 4.9.
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Fig 6-12 Instrument Setup Page 2 The setup of instrument includes functions of communication setup, instrument information, alert setup, parameter setup, time setup, changing password, system purging and alert code. The user can press the “F1~F5”...
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Instrument address: The communication address of the instrument for communication with the PC. Please follow the steps below to set the baud rate: Step 5 Press the “F1” button on the communication setup page in Fig 6-13 to enter the baud rate setup, as shown in Fig 6-14.
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Fig 6-15 Instrument Address Setup 6.5.3 Instrument Information The instrument information is the 2 item in the instrument setup menu, as shown in Fig 6-16. The instrument information page displays 4 kinds of information: instrument serial number, software version, spectrometer software version and interface board software version.
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS 6.5.4 Alert Setup In alert setup, the users can setup the upper and lower limit of the gas room temperature, the lower limit of gas path jamming and the continuous time, as shown in Fig 6-17. Fig 6-17 Alert Setup The meanings of items on alert setup page are: Upper limit of gas room temperature: Set the maximum temperature in the gas room...
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS 6.5.5 Parameter Setup The parameter setup is the 4 item of the instrument setup menu. Press the “F4” button to enter the parameter setup page as shown in Fig 6-18 and Fig 6-19. Fig 6-18 Parameter Setup 1 Fig 6-19 Parameter Setup 2 The meanings of items on the parameter setup page are:...
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Xenon light pulse times: Set the pulse times for the xenon light within the range of 1~10. Fig 6-20 Spectrometer Parameter Setup Spectrum strength: Check the spectrum strength of a pixel, as shown in Fig 6-21. Fig 6-21 Checking Spectrum Strength Please follow the steps below to check the spectrum strength: Step 12 Press the “F2”...
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Current pressure: Display the pressure in the pressure room. Pressure input method: The pressure input method can be set to be measuring input and manual input. When the measuring input is selected, the system measures the pressure from internal pressure sensor while when the manual input is selected the user can manually input the pressure value.
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Fig 6-23 Temperature Parameter Setup When the measuring input is selected, the system measures the pressure from internal pressure sensor while when the manual input is selected the system will display the page as shown in Fig 6-24 and the user can manually input the temperature.
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Fig 6-25 Humidity Parameter Setup Current humidity: Display the humidity of the stack gas; Measurement method: Select the humidity measurement method of stack gas display and output with optional of dry and wet; Dry: The output value after system test already includes water compensation.
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Fig 6-26 Flow Rate Parameter Setup Flow rate current: Press F1 to read the current of flow rate; Offset of zero point: Set the offset value of zero point; Smoothness times: Set the smoothness times of the flow rate. Temperature control: Used for setting and reading the system temperature, as shown in Fig 6-27.
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS 6.5.6 Time Setup You can set the current time for the instrument on the time setup page including settings of the year, month, day, hour, minute and second by pressing the number buttons. Press the “Enter” button to confirm the time setup and press the “ESC”...
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Fig 6-29 Changing Password Step 15 Input the new password in the changing password page with figures of 0-9 by the number button. After the new password is entered, the system will prompt a dialog box of “Please enter the password again”, as shown in Fig 6-30.
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Fig 6-31 System Purging 1 Fig 6-32 System Purging 2 The meanings of items on the page are: Manual purging: Set the manual purging to the system with options of probe purging, flow rate A purging and flow rate B purging;...
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Flow rate purging: Set the interval of automatic flow rate purging, including flow rate A and flow rate B; Flow rate purging time: Set the time of automatic flow rate purging, including the time of flow rate A and flow rate B;...
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS the type of the gas and will be prompted to input the password. After the password has been input correctly, the system will enter the gas setup page. This section takes the setup of SO example to introduce the functions of gas settings, as shown in Fig 6-34.
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Fig 6-35 Zero Adjustment / Calibration Setup The meanings of items on this page are: Calibration density: Set the density of the standard gas within the range of (0~50000) ppm; Manual zero adjustment: Perform manual zero adjustment operations. Please follow the steps below for manual zero adjustment: Step 16 Press the “F2”...
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Fig 6-37 Zero Adjustment in Progress Step 18 During the adjustment, you can press the “ESC” button to cancel the progress. After the adjustment is finished, the system will return to the page as shown in Fig 6-36 but the prompt of “Start adjustment?”...
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS Fig 6-39 Manual Calibration in Progress Step 21 Press the “ESC” button to cancel the calibration progress. After the calibration is ended, the system will return to the previous page as shown in Fig 6-38 but the prompt of “Confirm calibration?”...
6 Operations of OMA-2000 Spectroscopic Gas Analyzer FOCUSED PHOTONICS System zero point: Set the zero point of the current gas; Calibration coefficient: Set the calibration coefficient of the current gas; Smoothness average times: Set the smoothness average times of the current gas within the range of 0~100。...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS 7 Operations of CEMS-2000 Monitoring Software After CEMS-2000 System is installed, it will create a shortcut on the desktop . Users can click this shortcut to enter the online pollutants monitoring management system, as shown in 0. The software is composed of: Menu bar: This component is shared with all pages including 6 function menus: system management, system configuration, instrument management, system report, system help...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Table 7-1 Initial Passwords and Permissions of CEMS-2000 Monitoring Software Users User Type Initial Password Operation Permissions Administrator 1111 All functions All functions except: System configuration; Logout, log configuration and advanced settings under User 0000 system management menu;...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS 7.1 System Management The system management menu provides the user permission and password management functions, including 7 sub-menus which are logon, logout, changing password, system logs, log configuration, options and exit, as shown in Fig 7-1. Fig 7-1 System Management 7.1.1 Logon This sub-menu provides the system logon function for the users.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS 7.1.2 Logout This sub-menu provides the system logout function for the administrators. It will logout the administrator and logon the operator as user. The logout window is shown as Fig 7-3. Fig 7-3 User Logout 7.1.3 Changing Password You can set or change the passwords for administrators and users.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS The password can be any numbers or characters (including blanks) with maximum 19 digits. After you finishes the input, click the “OK” button to confirm the change or click the “Cancel” button to cancel the operation. Note: The default passwords for administrator are 1111 while for users are 0000.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-7 Opening Log File Select a log file and click the “Open” button to open it. The log information will be displayed in the system log dialog box as shown in Fig 7-8. Fig 7-8 Displaying System Log 7.1.5 Log Configuration Select “Log Configuration”...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-9 System Log Configuration To configure the logs: Select the log to be configured in the log configuration window. The log number and name will be displayed in the window. You can select (multi-selection is allowed) the output of the log with options of console output, text output, status output and information output and click the “OK”...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS 7.1.6 Options The options menu provides the function of displaying running time on the status bar for the users, as shown in Fig 7-10. Select the check box next to the option “Display the running time on the status bar”...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS 7.2 System Configuration The users can configure the system in the menu of system configuration, including 5 sub-menus which are: communication setup, data setup, measuring point naming, filling history data and system configuration information, as shown in Fig 7-12. Fig 7-12 System Configuration Menu 7.2.1 Communication Setup Users can configure the system communication parameters in the communication setup menu...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-14 COM Port Configuration The configuration of COM port should be set as below: According to the connected devices, select the “Enabled” check boxes and select the port and baud rate for it. Then click the “OK” button to confirm the setup or click “Cancel” button to exit the configuration and back to the main window.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-15 Remote Output Configuration 1. Single-channel GPRS output In the COM port output configuration window (as shown in Fig 7-15), select the link of “Single-channel GPRS” and select the COM port, baud rate, communication protocol and sending interval.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-16 Configuration of Single-channel GPRS Output Click the button of “Output Items”. The system will display the window as shown in Fig 7-17. Fig 7-17 Selecting Variables...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS In the window of selecting variables in Fig 7-17, you can select the variables to be output and click the button to move the items to the right side, as shown in Fig 7-18. Note: You should configure all the measuring points if the system has more than one measuring points.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-19 Configuration of Multi-channel GPRS Output 3. TCP/IP Output On the page of TCP/IP output (as shown in Fig 7-20), select the check box of “TCP/IP” and set the IP address, port number, sending interval and communication protocol. After the configuration is finished, make sure you have selected the check box of “Use this link to send the data”.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-20 Configuration of TCP/IP Output The configuration of “Output Items” is the same as the above “Configuration of COM Port Output”. Note: Please configure the IP address and port number according to the receiver’s configurations. 7.2.2 Data Configuration The data configuration sub-menu offers the functions of system data configurations including system constant, default measurement range, smoothness times, alert threshold, linear coefficient,...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS 5.2.2.1 System Constant Configuration This function is used for configuring the system constants, as shown in Fig 7-22. Fig 7-22 System Constant Configuration In the constant configuration window, you can input the corresponding value of the constant in the “Constant Value”...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-23 Configuration of Default Measurement Range You can configure the default measurement range of the measuring variables in this window. Input the values for the “Lower Limit of Range” and “Upper Limit of Range” of the measuring variables.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-24 Configuration of Smoothness Times Alert Threshold 7.2.2.4 This function is used for configuring the alert threshold of the variables of measuring points. If the value of variables exceeds the threshold, the system will send out an alert. Fig 7-25 Configuration of Alert Threshold Please follow the steps below to configure the alert threshold: Step 22 Select the variables to be configured from the list in Fig 7-25.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-26 Configuration of Alert Threshold Note: If you click the “Close” button before saving the configurations, the system will prompt you with a pop-up window as shown in the figure below: Fig 7-27 System Prompt 1 Click the “Cancel”...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Configuration of Linear Coefficient 7.2.2.5 This function is used for configuring the linear coefficient of the measuring items, as shown in Fig 7-29. Fig 7-29 Configuration of Linear Coefficient Please follow the steps below to configure the linear coefficient: Step 1 Select a measuring variable in Fig 7-29 and input the measured value and correction value.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-30 Configuration of Fixed Value Select the measuring variable to be configured and select the check box of “Enable fixed value” to activate the value box of Fixed Value from non-editable status to editable status. Input the fixed value in the box, then click the “Save”...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS “Save” button to save the current settings and click the “Close” button to return to the main window. Data Configuration during Instrument Maintenance 7.2.2.8 During the maintenance of the system, the system will take the normal average measured value of previous N minutes as the current measured data.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Note: The MN number is the unique ID assigned by the environmental protection authority or monitoring service provider. 7.2.4 Filling History Data This function is used for filling the missing data according to the national environmental protection agreement, as shown in Fig 7-34.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-36 Progress of Filling Missing Data During the progress of filling the missing data, you can click the “Stop” button to stop the filling and click the “Exit” button to return to the parameter setup window. 7.2.5 System Configuration Information This function is used for displaying the configuration information of each measuring item of the system.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-38 Displaying System Configuration Information 7.3 Instrument Management The instrument management menu provides the functions of reading instrument information and setting instrument parameters for the users, including 4 sub-menus which are: instrument information, instrument parameter, instrument control and instrument alert.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS main window. Temperature and Pressure of Gas Room 7.3.1.2 This function is used for reading the temperature and pressure in the gas room. Click the button of gas room temperature and pressure to pop-up the window as shown in Fig 7-40. Clicking the “Read”...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS 7.3.2 Instrument Parameter Spectrometer Parameter 7.3.2.1 This function is used for reading and configuring the spectrometer parameters by the users, as shown in Fig 7-42. Fig 7-42 Alert Parameter The meanings of items in this window are: Xenon light control voltage: Set the xenon light voltage within the range of (3~5)v;...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-43 Calibration Parameter The meanings of items in this window are: calibration density: Set the calibration density of SO NO calibration density: Set the calibration density of NO Interval of calibration: Set the interval for automatic calibration between two calibrations.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Purging Parameter 7.3.2.3 This function is used for reading and setting the purging parameter by the users, including the purging interval, probe purging time and flow rate purging time, as shown in Fig 7-44. Fig 7-44 Purging Parameter The meanings of items in this window are: Probe purging interval: Set the interval of probe purging...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Correction Coefficient 7.3.2.4 This function is used for reading and setting the correction coefficient by the users, including the corrections for SO zero point, SO calibration and NO zero point, as shown in Fig 7-45. Fig 7-45 Correction Coefficient You can click the “Read”...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Step 1 Select the measurement range of the gas from the list of “Gas Type”; Step 2 Click the “Read” button to read the measurement range of the gas. To set the measurement range of the gas: Step 3 Select the measurement range of the gas from the list of “Gas Type”;...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Alert Threshold of Gas Density 7.3.2.7 This function is used for reading and setting the alert threshold of gas density, as shown in Fig 7-48. The reading and setting operations are the same as the operations to the measurement range of the gas.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Lower limit of the gas room temperature alert: Set the lower limit of the gas room temperature alert; Lower limit of the gas pressure: Set the lower limit of the gas pressure; Continuous time: The system starts alert when the gas room pressure is lower than the lower limit for the preset duration.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Step 2 If you select the operation of zero adjustment or calibration, you should click the “Prepare” button first. The electro-valve will be activated to input the standard gas. Step 3 Click the “OK” button to start the remote control to the system. Fig 7-51 Remote Control Note: If you select automatic purging from the list of “Remote Control Command”, the system will...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-52 Checking Current Alerts History alerts: Record the history alerts. You can search the data of history alerts according to the requirement. To search the history alert: Select the measuring point to be checked from the list of “Measuring Point”; Specify the time range of “Start Time”...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS configurations, as shown in Fig 7-54. Fig 7-54 Alert Configuration Configuration of alert level: Set the level of the alert. To add a new alert level: Click the “Add” button, as shown in Fig 7-55. Input the code, name and level in the blank textbox and click the “OK”...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-56 Selecting the Alert Level Fig 7-57 Editing Alert Level To delete an alert level: Select the alert level and click the “delete” button. The system will display a prompt window as shown in Fig 7-58. Click “Yes” button to delete the alert level or click “No”...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-58 Deleting Alert Level Alert configuration: Set the alert information including the ID, name and code. The operations are the same as Alert Level Configuration 7.4 System Report This function provides the data reporting and curve reporting of the measured data for users including 4 menus which are: report searching, curves, history data searching and report parameters.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-59 Daily Report To search the daily report: Step 1 Select a measuring point; Step 2 Select year, month and day of the date to be searched; Step 3 Click the “Search” button to show the report of the selected date. The meanings of items in this window are: Export to Excel: Export the searched data to Excel sheet.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-60 Monthly Report Quarter Report 7.4.1.3 The quarter report displays the quarterly average data table based on monthly data. The users can select the year and quarter to search the corresponding data as shown in Fig 7-61. The operations can be referred to 5.4.1.1 Daily Report.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS select the year to search the corresponding data as shown in Fig 7-62. The operations can be referred to 5.4.1.1 Daily Report. Fig 7-62 Annual Report 7.4.2 Graphic Report Daily Report Curve 7.4.2.1 The daily report curve displays the curve based on the hourly data, as shown in Fig 7-63.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS To search the daily report curve: Step 1 Select the measuring point; Step 2 Select the parameter to be searched in the list; Step 3 Select the year, month and day to specify the date to be searched; Step 4 Click the “Show”...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-65 Page Settings Print: Print the report curve; Fig 7-66 Printing Point data: Check the data of selected point; Right click on the curve and select “Show point data”. When you point the mouse on the curve, it will display the data of the selected point.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-67 Displaying Point Data Restore scale: Restore to previous scale; Cancel scale: Cancel all the previous scales; Restore to default scale: Restore the curve to the default scale. Note: Select any section of the curve and drag the mouse to zoom in the curve. This function is available on all the curves in this software.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-68 Monthly Report Curve Quarter Report Curve 7.4.2.3 The quarter report curve displays the curve based on the monthly data. The users can select the year and quarter to search the corresponding curve, as shown in Fig 7-69. The operations to the quarter report curve can be referred to 5.4.2.1 Daily Report Curve.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Annual Report Curve 7.4.2.4 The annual report curve displays the curve based on the quarter data. The users can select the year to search the corresponding curve, as shown in Fig 7-70. The operations to the annual report curve can be referred to 5.4.2.1 Daily Report Curve.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS To search the history data: Step 1 Select the measuring point; Step 2 Set the start time and end time; Step 3 Click the “Search” button to show the data with interval of 1 minute. You can use the mouse to roll the scroll bar to view the searched data of all parameters The meanings of items in this window are: Export to Excel: Export the searched data to Excel sheet;...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-73 Parameters in Report Settings Note: As the creation of report template may takes long time, it is recommended not to perform any operations during the creation. The system will prompt the user after the report template is created: Fig 7-74 System Prompt 7.5 System Help Click “Help”...
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-75 Help Menu 7.5.1 User Manual The menu of user manual provides descriptions on the operations of the system. If you click the “User Manual” in the help menu, a CHM format manual will be launched as shown in Fig 7-76.
7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Fig 7-77 About the System 7.6 Window In the window menu, the users can set the style of the windows with options of view layout, horizontal cascade, vertical cascade, close all, minimize all and maximize all. The view layout offers the users settings of the layout of main window, as shown in Fig 7-78.
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7 Operations of CEMS2000 Monitoring Software FOCUSED PHOTONICS Navigation Bar Menu Real-time Data Area Real-time Curve Area Fig 7-79 Layout of Main Window Information Area Status Bar If the you open more than one main window, you can configure each of the windows with options of horizontal cascade, vertical cascade, close all, minimize all and maximize all.
To ensure the accurate and stable performance of CEMS-2000s System, you should periodically carry out maintenance and calibration to CEMS-2000s System, including basic inspections and operations. FPI will train the field operators in details after the system is installed and tested ready for use.
9 Alert Information and FAQ FOCUSED PHOTONICS 9 Alert Information and FAQ 9.1 Alert Information Alert Code Content Level Measures (Mainly for Protection) Mismatch of sensor type and Failure The spectrometer already runs at pixel default configuration. You need to re-configure the light source byte Over limit of optical channel Failure...
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9 Alert Information and FAQ FOCUSED PHOTONICS Alert Code Content Level Measures (Mainly for Protection) Universal interface board Failure communication error Spectrometer communication Failure error Heating temperature Failure control error Heating temperature Failure over limit Heating box sensor error Failure Probe 1 temperature control Failure error...
9 Alert Information and FAQ FOCUSED PHOTONICS 9.2 Frequently Asked Questions Failure Cause Troubleshooting No response of the system The circuit breaker is not Please check if all circuit after the power is switched on connected or other circuit breakers and leakage protector problem occurs is put on The flow rate is lower than...
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