Colorlight CL25 User Manual
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SEARCHLIGHT SYSTEM
BY COLORLIGHT
USER'S MANUAL
CL20, CL25, CL35
Prerelease.7.2
2013-01

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Summary of Contents for Colorlight CL25

  • Page 1 SEARCHLIGHT SYSTEM BY COLORLIGHT USER'S MANUAL CL20, CL25, CL35 Prerelease.7.2 2013-01...
  • Page 2: Table Of Contents

    CONTENT WARNINGS AND INFORMATION ..................4 COLORLIGHT SEARCHLIGHT SYSTEM................6 INSTALLATION ........................7 Physical handling of the searchlight ................ 7 Mounting of the anti-vibration dampers ..............7 Specifications and drawings ..................8 3.3.1 Operator Panel ........................8 3.3.3 Electrical box ........................... 9 3.3.4...
  • Page 3 12.5 Surveillance ......................36 12.6 Info ..........................37 12.7 Status ........................37 12.8 Settings ........................38 12.8.1 Backlight brightness ......................38 12.8.2 Language (optional function) .................... 38 12.8.3 Joystick direction ....................... 39 12.8.4 Lamp life ..........................40 12.8.5 Maximum rotation speed ....................41 12.8.6 Installation .........................
  • Page 4: Warnings And Information

    CL25-12/21, CL35-12/21: Max 2 minutes at 1 m. Max 4 minutes at 2 m. Max 9 minutes at 4 m. Max 65 minutes at 9 m. CL25-22, CL35-22: Max 1 minute at 1 m. Max 2 minutes at 2 m. Max 4 minutes at 4 m.
  • Page 5 Instead turn on the lights and let the heat melt the ice. Recycling and disposal The CL20 UV-bulbs and all bulbs used for models CL25 and CL35 contain mercury and must be recycled or disposed according to applicable local and national regulations.
  • Page 6: Colorlight Searchlight System

    COLORLIGHT SEARCHLIGHT SYSTEM 2. COLORLIGHT SEARCHLIGHT SYSTEM ColorLight has with its newly developed control system for searchlights opened for a flexible and future-proof system in which several searchlight assemblies (CL20, CL25 and CL35) and operator panels can be connected to a dedicated network and communicate via the Ethernet protocol.
  • Page 7: Installation

    INSTALLATION 3. INSTALLATION Physical handling of the searchlight Lift only the searchlight by the temporary lift loop on top of the center house. Lifting at the lamp houses may damage the construction. After safely fixed the searchlight, remove the lift loop. Lift here! Mounting of the anti-vibration dampers The picture shows how the dampers are mounted to avoid vibrations that can damage the...
  • Page 8: Specifications And Drawings

    INSTALLATION Specifications and drawings 3.3.1 Operator Panel Operator Panel User Interface 2.4” (240 xRGBx320) Size See drawing "Operator Panel 3G" Display Weight (kg) 0,55 Push buttons with led ilumination 12 pcs Panel Anodized Aluminum Communication Protocol: Ethernet Enclosure ABS 2mm Environment Gasket (optional) EPDM...
  • Page 9: Electrical Box

    INSTALLATION 3.3.3 Electrical box Box details User Interface 2.4” (240 xRGBx320) Size See drawing "CL25/35 Electronic box" Display Weight (kg) Push buttons with led ilumination 12 pcs Material Steel Communication Protocol: Ethernet OP / CAN searchlight Color RAL 7035 powder-coated...
  • Page 10: Cl20

    INSTALLATION 3.3.4 CL20 Operator Panel User Interface 2.4” (240 xRGBx320) Size See drawing "CL20 Searchlight" Display Weight (kg) 0,55 Push buttons with led ilumination 12 pcs Panel Anodized Aluminum Communication Protocol: Ethernet Environment Enclosure ABS 2mm Gasket (optional) EPDM Operational temperature -40º...
  • Page 11: Cl25

    INSTALLATION 3.3.5 CL25 Operator Panel User Interface 2.4” (240 xRGBx320) Size See drawing "Operator Panel 3G" Display Weight (kg) 0,55 Push buttons with led ilumination 12 pcs Panel Anodized Aluminum Communication Protocol: Ethernet Environment Enclosure ABS 2mm Gasket (optional) EPDM Operational temperature -40º...
  • Page 12: Cl35

    INSTALLATION 3.3.6 CL35 Operator Panel User Interface 2.4” (240 xRGBx320) Size See drawing "Operator Panel 3G" Display Weight (kg) 0,55 Push buttons with led ilumination 12 pcs Panel Anodized Aluminum Communication Protocol: Ethernet Environment Enclosure ABS 2mm Gasket (optional) EPDM Operational temperature -40º...
  • Page 13: Operator Panel, Overview

    OPERATOR PANEL, OVERVIEW 4. OPERATOR PANEL, OVERVIEW Operator panel. 1. "Soft button": the function appears in the display window next to the button. 2. Left lamp on / off. 3. Left focus (the same function as No. 4). 4. Left focus (the same function as No. 3). 5.
  • Page 14: Display Symbols And Messages

    Error symbol for UV light indicates a problem during switch on or if the bulb breaks down during operation. The operator has three switch-on attempts in a two minute interval without setting the sum alarm output. This symbol is only valid for CL25 and CL35 (CL20 does not have this feature).
  • Page 15 DISPLAY SYMBOLS AND MESSAGES This symbol indicates that the bulb has less than 200 hours left of expected lifetime. This warning can be chosen by the operator to be shown or not. Please 12.8.4 Lamp life for more detailed instruction. Each bulb has its own symbol showing in the lower left or right corner of the display.
  • Page 16: Actions After Installation Or Power Failure

    ACTIONS AFTER INSTALLATION OR POWER FAILURE 6. ACTIONS AFTER INSTALLATION OR POWER FAILURE At the first boot after installation or power failure, the searchlight must be synchronized with the control system. After installation or power failure of the electric box you can use the searchlights main functions like joystick control, light on/off and focus but in order to be able to use positioning functions such as display indicator*, parking position, sweep*, fixed positions* or surveillance*, the searchlight must be synchronized with the control system.
  • Page 17: Starting System

    Pressing any button on the operator panel will activate the system and the display will now show the indicator* image or just the ColorLight logotype. Buttons and symbols are now brighter and both buttons, symbols and display intensity can be adjusted, please see 12.8.1 Backlight...
  • Page 18: Joystick Functions

    The joystick (8) moves the searchlight horizontally and vertically. There are no limitations to the movement of the searchlight thanks to the slip ring technology developed by ColorLight. The more the joystick is moved to its end position the faster the searchlight rotates*.
  • Page 19: Switch On Light

    In the bottom part of the display there are two sun-symbols that indicates the status of each bulb. CL25 and CL35 If the system is unable to switch on the bulbs there will be a red exclamation mark over the sun- symbol for the no working bulb.
  • Page 20: Focus

    FOCUS 10. FOCUS Pressing the focus buttons (3) or (4) changes the focus for the left lamp house and buttons (6) or (7) changes focus for the right lamp house. As long as a focus button is pressed the bulb moves in and out which changes the focus of the light.
  • Page 21: Quick Start Menu

    The quick start menu will close after 5 seconds. 11.1 Fixed positions (optional function) Fixed position is an option for the ColorLight Searchlight System and can only be accessed if activated. There are up to four different programmable fixed positions in ColorLight Searchlight System.
  • Page 22: Store Fixed Position

    QUICK START MENU 11.1.2 Store fixed position If no position has been stored or the searchlight is at the stored position then the searchlight will not move. To store a new or change a fixed position, enter one of the fixed positions in the menu. If there is a preprogrammed fixed position the searchlight will start to move to that position.
  • Page 23: Sweep (Optional Function)

    QUICK START MENU 11.2 Sweep (optional function) Sweep is an option for the ColorLight Searchlight System and can only be accessed if activated. A sweep is where the searchlight automatically moves back and forth in the horizontal plane. 11.2.1 New Sweep To enter the "Sweep"...
  • Page 24: Modify Sweep Parameters

    QUICK START MENU 11.2.2 Modify sweep parameters To modify the sweep angle and / or the center of the sweep enter the “Sweep” menu and navigate down to “Modify”, press OK. In this menu changes to the sweep angle and center of the sweep can be modified in both runtime and stand still.
  • Page 25 QUICK START MENU The default speed of the sweep is set to 50% of the maximum speed of the searchlight. To change the speed of the sweep enter the “Sweep” menu and navigate down to “Speed”. Press “OK” to enter the “Speed” submenu. To change the speed move the joystick up or down to desired speed, press “OK”...
  • Page 26: Surveillance (Optional Function)

    QUICK START MENU 11.3 Surveillance (optional function) Surveillance is an option for the ColorLight Searchlight System and can only be accessed if activated. Surveillance is an advanced sweep where up to five points any ware can be set to be surveillanced.
  • Page 27 QUICK START MENU In this menu you can choose from two to five positions to be used in a surveillance sweep. Press “OK” to save and exit back to the “Surveillance” submenu. There are five positions that can be programmed in a surveillance sweep. To set the positions in a surveillance sweep enter the “Positions”...
  • Page 28: Changing Surveillance Settings

    QUICK START MENU After pressing “Store” a new menu will appear, Pause Length. This is how long the searchlight will stay at this position until starting to move to the next position. Pause length can be set between zero and ten seconds. Repeat this for the desired number of positions wanted in a surveillance sweep.
  • Page 29 QUICK START MENU Navigate to the preferred setting and press “OK” to save the setting and return to the “Surveillance” menu. “Speed” is where the speed of the rotation of the searchlight is set. Default setting is 50% of maximum speed of the searchlight. To change the speed of the surveillance sweep enter the “Surveillance”...
  • Page 30: Switch

    QUICK START MENU 11.4 Switch If there are more than one ColorLight Searchlight in the system any operating panel can control any of the connected ColorLight searchlights. Every searchlight should be given a unique name during installation for this to work properly.
  • Page 31: Synchronized Control (Optional Function From Ver. 0.5.0.8)

    QUICK START MENU 11.5 Synchronized control (optional function from ver. 0.5.0.8) This function is available in the “Switch” submenu if there is more than one ColorLight Search Light in the network and at least one operator control has the option "Synchronized control"...
  • Page 32 QUICK START MENU To enter the “Switch” submenu open up the quick start menu and press the upper right button. In this menu all the available searchlights should be listed. To change which searchlight being controlled, navigate to the desired searchlight and press “OK”. The operating panel should now control the newly selected searchlight which is shown on the indicator page.
  • Page 33: Set The Master Control Searchlight On/Off

    QUICK START MENU 11.5.1 Set the master control searchlight on/off The master is the searchlight that you actively control with your operator panel and it is the master’s indicator and error message that is displayed in the operator panel display. Light icons however, changes to the configurations that are available in the group at the moment.
  • Page 34: Add And Remove Slaves

    QUICK START MENU 11.5.2 Add and remove slaves Add or remove one or more slaves is done by entering the "switch" submenu and with the joystick scroll through the list of available headlights, If the searchlight in the list is not connected in the synchronized group control, the text "Add"...
  • Page 35: Off And Park

    QUICK START MENU 11.6 Off and park By pressing the "Park" any lighted lamp will be turned off and the searchlight will automatically look up the preprogrammed parking position, during this time you'll see "Parking ..." in the bottom middle of the display. When parked the operator panel will turn off the display after a few seconds and the LEDs behind the buttons will be dimmed to a lower intensity.
  • Page 36: Main Menu

    MAIN MENU 12. MAIN MENU From the quick start menu, select "Menu" to enter the system's main menu. To navigate the main menu, use the joystick; push the joystick forward/up once to go up a step in the menu and backwards/down to go down one step. Keep holding the joystick up or down will scroll up and down in menus with “autorepeat”.
  • Page 37: Info

    MAIN MENU 12.6 Info This menu shows information that is very useful to have handy during support from ColorLight if any problems occur or any options should be added to the operator panel after purchase (more about this later under 12.8.6.5 Options...
  • Page 38: Settings

    This is an option and different sets of languages can be installed from ColorLight at delivery. This is an option changing upon customer demands and requests, please feel free to call ColorLight to see which different sets that are available.
  • Page 39: Joystick Direction

    MAIN MENU 12.8.3 Joystick direction Some operators want to have their joystick to move the lamp housing vertically in the same direction as the joysticks physical direction: (joystick up=lamp housing moving upwards), this is called “Inverted” in the menu. Normally the joystick acts like an aeroplane joystick: (joystick up=lamp housing moving downwards), this is called “Normal”...
  • Page 40: Lamp Life

    Lamp life warning menu will make it possible for the operator to chose if the lamp life warning feature should be activated or not. See 9. SWITCH ON LIGHT. The warning is normally enabled when system is shipped from ColorLight. User’s Manual Page 40...
  • Page 41: Maximum Rotation Speed

    MAIN MENU 12.8.5 Maximum rotation speed This menu gives the operator the opportunity to set the maximum rotationspeed of the system. Use the joystick to increase or decrease the speed by moving the joystick up or down. Don’t forget to make an “OK” button push or move the joystick to the right to having the change to take effect in the system.
  • Page 42: Installation

    MAIN MENU 12.8.6 Installation In this menu there are five sub menus each described below: 12.8.6.1 Store origin This menu is used to calibrate the systems indicator* where the “ZERO” point are set for both vertical and horizontal axis. Before the “Store origin” command is stored it’s necessary that the synchronization between operator panel and electrical box is done properly.
  • Page 43: Store Park Position

    Press “OK” to save the new park position and return to the default logo screen or display indicator*-screen ColorLight recommend that the park position should be approximately 70 degrees down for the vertical axis relatively to the horizontal plane. This recommended parking position is the most effective position to avoid sand, rain, snow etc.
  • Page 44: Name System

    MAIN MENU 12.8.6.3 Name system The dedicated ColorLight network can contain several searchlights and operator panels. To make the whole network easy to navigate; each electrical box and its corresponding searchlight can be named to a well-known name for the operator.
  • Page 45: Start Test Sequence

    MAIN MENU 12.8.6.4 Start test sequence This menu starts a test sequence which tests the movement of the lamp housings and focus for each lamp house one at a time. The test sequence will perform as follows: At test sequence startup the lamp housing will be moved to parking position. The horizontal axis will be rotated a fully revolution clockwise.
  • Page 46: Options Setup

    The “codes” are individual for each operator panel. To get access to the “codes” the customer needs to call ColorLight for quotation. ColorLight need the MAC address for the relevant operator panel to be able to get the right code for their customer. Please see 12.6...
  • Page 47: Cabinet Card Menu System

    CABINET CARD MENU SYSTEM 13. CABINET CARD MENU SYSTEM This chapter describes the menu system of the ColorLight Cabinet Card displayed on the on- board LCD. Down Right 13.1 Menu navigation The user interacts with the menu system using the three buttons, the Down button, the Right button and the OK button.
  • Page 48: Category 1: About

    Displays the IPv4 address of the Cabinet Card, in four groups of one to three decimal digits, separated by dots (‘.’), e.g. “169.254.17.5”. 13.2.3 (1.3) Light Model Displays the searchlight model that the Cabinet Card is configured to use, e.g. “Model: CL25- 12”. 13.2.4 (1.4) SW Version Displays the firmware version of the Cabinet Card, e.g.
  • Page 49: Category 2: Diagnostics (Support Tool)

    Press the OK button to run the on-board diagnostic test suite to sense the electrical and mechanical condition of the searchlight. (contact Colorlight for help with this feature). T1. Measurement of voltage and current when the searchlight is in “non operating mode”...
  • Page 50: Category 3: Usage Stats

    CABINET CARD MENU SYSTEM 13.4 Category 3: Usage Stats In this chapter all of Category 3 menu items will be explained. 13.4.1 (3.1) Left Light Displays the usage of the left light source in hours:minutes:seconds, e.g. “Left: 1:23:45”. 13.4.2 (3.2) Right Light Displays the usage of the right light source in hours:minutes:seconds, e.g.
  • Page 51: Category 4: Settings

    OP WDT will also interrupt an ongoing sweep or surveillance activity. If an OP WDT event has occurred an error message will be displayed in the electrical box and the alarm relay (CL25/35) will trigger. When communication returns the message will disappear and the alarm will be reset.
  • Page 52: Op Wdt Stats

    CABINET CARD MENU SYSTEM 13.5.2 (4.2) OP WDT Stats Displays a counter that keeps track of the number of times the Ethernet communication has recovered from an OP WDT event. In case of suspected cable problems with connected operator panels, this counter can be helpful when troubleshooting.
  • Page 53: Support

    SUPPORT 14. SUPPORT If you have questions about the searchlight and its features, please contact ColorLight technical support worldwide, see www.colorlight.com for contact details. Or contact ColorLight head office: Color Light AB Engineering-Color Light cl@colorlight.com Phone: +46 353 8270 Fax: +46 35 38279 If you want to upgrade your system with additional options (see 11.8.6.5), please contact:...
  • Page 54: System Identification Page

    On this page you can find information about your system as it was configured when it left colorlight. In case of system support please mail us the components serialnumbers. Remember to keep this page updated if adding or replacing components like operator panels.
  • Page 55 User’s Manual Page 55...

This manual is also suitable for:

Cl20Cl35Cl25-11Cl25-12Cl25-11 u/d

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