Isel FlatCom L Series Instructions Manual
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Isel FlatCom L Series Instructions Manual

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FlatCom, Series L
FlatCom, Series XL
FlatCom, Series M
Assembly Instruction for CNC base machinery
(partly completed machinery)
Operating Instruction for CNC machinery
(complete machinery)
Type: FlatCom ®
Series M (20, 30, 40, 50)
Series L (150, 250, 300)
Series XL (102, 142)
isel Germany AG
Bürgermeister-Ebert-Straße 40 D-36124 Eichenzell Tel.: (06659) 981-0 Fax: -776

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Summary of Contents for Isel FlatCom L Series

  • Page 1 (partly completed machinery) Operating Instruction for CNC machinery (complete machinery) Type: FlatCom ® Series M (20, 30, 40, 50) Series L (150, 250, 300) Series XL (102, 142) isel Germany AG Bürgermeister-Ebert-Straße 40 D-36124 Eichenzell Tel.: (06659) 981-0 Fax: -776...
  • Page 2 CNC Base machinery / CNC machinery: Type FlatCom About this manual Used shortcuts Machinery Directive 2006/42/EC Safety Circuit Module Used symbols You will find different symbols in this manual that signalizes important information/ facts and danger. Warning! This symbol indicates dangers that cause damages for person’s health, physical injury or death.
  • Page 3 For suggestions and information on errors, we are grateful. CE mark for (complete) CNC machinery: isel CNC machinery are CE compliant and marked accordingly. For these machinery the CE declaration of conformity is valid. No CE mark for partly completed CNC machinery: Partly completed machinery (definition from EC machinery directive 2006/42/EC) has no CE mark.

  • Page 4: Table Of Contents

    CNC Base machinery / CNC machinery: Type FlatCom Contents Introduction ......................6 Intended use and reasonably foreseeable misuse ..........8 Safety information ....................10 Scope of delivery / distribution state ..............12 Standard scope of delivery ................. 12 Delivery status from the factory (quality management) ....... 13 Installation and connection of the CNC machine ..........
  • Page 5 CNC Base machinery / CNC machinery: Type FlatCom Dust extraction (optionally) ................. 34 Tool changer (standard accessory or optionally) ........34 Technical support and sale ................. 35 Cleaning, lubrication and maintenance ............. 36 Cleaning ..................... 36 Lubrication and maintenance..............36 9.2.1 Basic lubrication 9.2.2...

  • Page 6: Introduction

    For every delivered CNC base machine / CNC machine a check protocol is archived under the special order number at the manufacturer isel Germany AG. The customer can request this protocol. All CNC base machinery / CNC machinery are surveyed with circle form tester QC10 from Renishaw®...
  • Page 7 CNC Base machinery / CNC machinery: Type FlatCom Example CNC base machine FlatCom 40: partly completed machine equipped without tool, no clearly definition of application purpose this CNC base machine is delivered without CE mark for this CNC base machine the Declaration of Incorporation is valid Example CNC machine FlatCom 40: complete machine equipped with tool milling spindle, so applicable for milling or drilling...

  • Page 8: Intended Use And Reasonably Foreseeable Misuse

     usage for water jet cutting tool = water jet nozzle The manufacturer isel Germany AG is able to effect a legal prescribed risk assessment for the CNC-machines. CNC-machines will be delivered with a machinery enclosure. isel CNC base machine: In the new, at 29.12.2009 legally binding machine directive 2006/42/EC, is the term “partly...
  • Page 9 CNC Base machinery / CNC machinery: Type FlatCom Appropriate processing materials are light metals, plastics, wood, glass, platinum materials, etc. Not permitted are materials which produces during processing harmful gases The CNC-machine is prepared for an extraction unit device. This extraction unit is preferably suitable for dry dust (wood dust, fiberglass / fiberglass dust, platinum dust, etc.).

  • Page 10: Safety Information

    CNC Base machinery / CNC machinery: Type FlatCom 3 Safety information The machine must not be used in explosion endangered environment. The CNC machine has an enclosure resp. sliding door around, but not above the working area. The clear panes (material: Polycarbonate or PETG) are fixed in the machine frame resp.
  • Page 11 CNC Base machinery / CNC machinery: Type FlatCom The work at and with the machine is only allowed for authorized, knowledgeable and instructed persons. Those persons have to be informed by a special instruction about possibly appearing endangerments (especially residual risk). Flowing water must not be used for cooling.

  • Page 12: Scope Of Delivery / Distribution State

    CNC Base machinery / CNC machinery: Type FlatCom 4 Scope of delivery / distribution state 4.1 Standard scope of delivery The standard scope of delivery regarding CNC machine / CNC Base machine contains: Aluminium base frame with enclosure (clear panes, material: Polycarbonate) and (perpendicularly moveable) single piece sliding door (for CNC machine only, not for CNC base machine) machine table (mounted on the Y axis) with a T-Groove plate for clamping the work piece Drive axes X, Y, Z including mechanical or magnetic end switches and position...

  • Page 13: Delivery Status From The Factory (Quality Management)

    CNC Base machinery / CNC machinery: Type FlatCom 4.2 Delivery status from the factory (quality management) To verify the accuracy of the CNC machine the circular form measuring system Renishaw QC10 is used. Using this system the accuracy of all axles of all produced CNC machinery / CNC base machinery becomes checked before delivery.
  • Page 14 CNC Base machinery / CNC machinery: Type FlatCom To test the position accuracy the laser interferometer Renishaw XL80 is used. The laser measuring system allows both the complete testing of complex machine tools and automation systems / special machines as well as simple positioning / motion axes. With the available lenses extensive opportunities for static and dynamic tests are available, e.g.

  • Page 15: Installation And Connection Of The Cnc Machine

    CNC Base machinery / CNC machinery: Type FlatCom 5 Installation and connection of the CNC machine 5.1 Space requirements The required space for the machine is limited to the outer dimensions of the machine, the controller cabinet and the CNC control panel as well as enough space in front or side of the machine to operate it and to be able to set up.
  • Page 16 CNC Base machinery / CNC machinery: Type FlatCom Operating position Space requirement FlatCom 40 Operating position Space requirement FlatCom 50 When planning the space requirement for the FlatCom CNC machinery the ingress for instructed persons in the phase of maintenance and service has to be regarded ! Assembly instruction / Operating instruction for FlatCom Series M, L and XL page 16...

  • Page 17: Transport Of The Cnc Machine

    CNC Base machinery / CNC machinery: Type FlatCom 5.2 Transport of the CNC machine When transporting the machine pay attention according its weight and size. Remove the transport lock from the frame feeds. Use only appropriate lifting equipment (fork lift, trucks, see picture).

  • Page 18: Put Up The Cnc Machine

    CNC base machine / CNC machine measuring / calibration with laser interferometer at the customer / end-user site (article number: 991300 0001). Picture: Laser measurement of an isel base machine in plant Dermbach in Thuringia Assembly instruction / Operating instruction for FlatCom Series M, L and XL...

  • Page 19: Enclosure

    CNC Base machinery / CNC machinery: Type FlatCom 5.4 Enclosure 5.4.1 Enclosure with sliding door and safety interlock on CNC machinery CNC machinery of type FlatCom have a homogeneous machine frame, e.g. the enclosure is not removeable. The transparent panes (material: polycarbonate or PETG) mounted in the machine frame resp.

  • Page 20: Cabling And Compressed Air Connection

    CNC Base machinery / CNC machinery: Type FlatCom 5.5 Cabling and compressed air connection The CNC machine is controlled by a control PC /3/ and a power electronics for the servo motors (motor drives /1.1/ /1.2/). The complete control – integrated in a control cabinet /5/ – is completely cabled with the axes and electrical components of the machine.

  • Page 21: Initial Operation

    CNC Base machinery / CNC machinery: Type FlatCom 6 Initial operation 6.1 Preliminary 6.1.1 Operating elements The following figure shows the operating elements on the CNC control panel. The use of each single element is explained in chapter 6.4. CNC control panel 6.1.2 Coordinate system and work piece zero point The coordinate system of the CNC machine is set as a right system as shown in the...

  • Page 22: Assignment Of The Motion Axes

    CNC Base machinery / CNC machinery: Type FlatCom 6.1.3 Assignment of the motion axes The assignment of the motion axes depending from the operator position is: On flatbed machinery: X-axis = transverse axis (+X right; -X left) Y-axis = longitudinal axis (+Y away from the operator;...

  • Page 23: Work Piece Mounting Resp. Clamping

    CNC Base machinery / CNC machinery: Type FlatCom 6.1.5 Work piece mounting resp. clamping When you set up your machine you have to use only suitable and safe clamping tools (see also chapter accessories). Note that the work pieces are always solid fixed. 6.1.6 Portal machinery (CNC machinery of type EuroMod) A portal machine has the following characteristic:...

  • Page 24: Operation Modes

    CNC Base machinery / CNC machinery: Type FlatCom 6.2 Operation modes Operation mode AUTO = AUTOMATIC = Processing mode In operation mode AUTO you can process a selected (i.e. opened) application program (ISO- / PAL- / NCP- or CNC file) on your CNC machine and so the work piece becomes processed.

  • Page 25: Cover Lock, Cover Unlock, Cover Interlock

    CNC Base machinery / CNC machinery: Type FlatCom 6.3 Cover lock, Cover unlock, Cover interlock The cover interlock is a basically safety relevant function. A special Home position is not watched by the CNC controller (i.e. safety circuit module). So Home position has no influence on cover lock / cover unlock.
  • Page 26 CNC Base machinery / CNC machinery: Type FlatCom The cover control (as a part of SCM) monitors the sensor and controls the actuator (safety interlock) for cover lock / unlock: Sensor function of safety interlock: 1. Cover closed / open 2.

  • Page 27: Cnc Operating Panel

    CNC Base machinery / CNC machinery: Type FlatCom 6.4 CNC operating panel 6.4.1 CNC operating panel – right side: button for PC boot / shut down Having switched on the main switch on the control cabinet /5/ you can boot the Windows operating system of your Control- PC (inside the control cabinet).
  • Page 28 CNC Base machinery / CNC machinery: Type FlatCom 1 - Emergency stop switch When pushed: Turns off the power supply for the servo motor power amplifiers and the working spindle (controlled stop 1 = STOP1 corresponding EN 60204-1). Push this switch in case of any danger. This means dangers for the users health or machine safety.
  • Page 29 CNC Base machinery / CNC machinery: Type FlatCom If the SCM recognizes standstill of all machinery axes and also standstill of the working spindle, the cover button is enabled. In this state the cover can be unlocked by pressing the cover button so the door / cover can be opened. You can continue the execution of the user program by pressing the start button or you can abort program execution by pressing the ESC button on the keyboard.
  • Page 30 CNC Base machinery / CNC machinery: Type FlatCom Operating mode alternation AUTO ▬▬► TEST : Operating mode alternation AUTO ▬▬► TEST while processing the work piece causes rev down the working spindle to 0 rpm (when frequency converter with enable input drives the working spindle) resp.

  • Page 31: Cnc Operating Panel - Left Side: Usb Connectors (Female)

    CNC Base machinery / CNC machinery: Type FlatCom 6.4.3 CNC operating panel – left side: USB connectors (female) The two USB connectors can be used to plug in USB devices like USB memory stick, the WIBU-USB-dongle for ProNC /6/ or an external CD/DVD drive.

  • Page 32: Cnc Control Software: Installation And Starting

    CNC Base machinery / CNC machinery: Type FlatCom 6.5 CNC control software: Installation and starting You can choose between the CNC control software: Process automation software ProNC Control software Remote The CNC control software (part of scope of delivery of your CNC machine) ProNC including Remote part number: Z11-333500 or Remote part number: Z12-334500...

  • Page 33: Accessories

    500, 750, 900 working spindle UFM 500, UFM 1050 vacuum clamping system isel-Vakufit pneumatics accessories cold air cooling isel-CoolMin: cooling unit with cold air nozzle (up to -20°C) exhaust unit industrial vacuum cleaner engraving spindle diamond engraving head...

  • Page 34: Dust Extraction (Optionally)

    CNC Base machinery / CNC machinery: Type FlatCom 7.1 Dust extraction (optionally) For integration the dust suction into your machine (in the case of retrofit) please use the Assembly instruction for this accessory. 7.2 Tool changer (standard accessory or optionally) The tool changer (in case of standard accessory) is assembled and connected...

  • Page 35: Technical Support And Sale

    8 Technical support and sale If you need engineering support resp. sale informations please contact: Technical support and sale: Jürgen Balzer +49 (0) 6659 / 981-774 juergen.balzer@isel.com Steffan Gaerth +49 (0) 6659 / 981-773 steffan.gaerth@isel.com Andreas Schaub +49 (0) 6659 / 981-525 andreas.schaub@isel.com...

  • Page 36: Cleaning, Lubrication And Maintenance

    The EC-Safety data sheet according directive 93/112/EU and ISO 11014-1 can be sent to you on demand. 9.2.2 Later lubrication For the lubrication of linear bearings with waves is only the isel special grease used. Under the following article numbers the grease can be ordered: 299032 0002 grease cartridge...
  • Page 37 CNC Base machinery / CNC machinery: Type FlatCom Grease properties: The isel special grease has the following properties: Enormously wearout reduction less grease consumption mixable with lithium and calcium greases water resistant highly resistant against cold- hot- and salt-water as well as solvent temperature range: –25°C till 200°C...

  • Page 38: Lubrication Of The X Axis

    CNC Base machinery / CNC machinery: Type FlatCom 9.2.3 Lubrication of the X axis At the X axis (on the machine frame fix mounted traverse axis) there are two black or white plastic stoppers. They can be reached from the operating position when the door / cover is open.

  • Page 39: Lubrication Of The Y Axis

    CNC Base machinery / CNC machinery: Type FlatCom 9.2.4 Lubrication of the Y axis At the Y axis (this axis carries the X axis and the Z axis, mounted to the X axis) you can find the grease nipples on the right side, seen from the operating position.

  • Page 40: Lubrication Of The Z Axis

    CNC Base machinery / CNC machinery: Type FlatCom 9.2.5 Lubrication of the Z axis At the Z axis (vertically mounted at the slide panel of the X axis) there is one black or white plastic stopper at the lower side of linear unit.

  • Page 41: Faults

    CNC Base machinery / CNC machinery: Type FlatCom 10 Faults fault reason solution net input plug not connected check net input cable connection machine will not turn on main switch not switched on switch on main switch remove net input plug, fuse defect renew fuse at least one motor power...
  • Page 42 CNC Base machinery / CNC machinery: Type FlatCom fault reason solution note chapter 6.2 in this note chapter 6.2 in this manual manual no spindle enable from check spindle enable from Note /2/, there chapter 4.1.4 Note /2/, there chapter 4.1.4 Dialog for Status request ! Dialog for Status request ! Frequency converter for...

  • Page 43: Remote Diagnosis

    You get in touch with our service department by telephone or email to demand a consultation / remote diagnosis. The operator (working with the CNC machine) becomes participant, the service technician from isel Germany acts as consultant. Step: The consultant will send per email the Windows program „NV_o2o_Participant_EN.exe“ to the participant.

  • Page 44: Technical Data Of Cnc Machine / Cnc Base Machine

    CNC Base machinery / CNC machinery: Type FlatCom 12 Technical Data of CNC Machine / CNC Base machine 12.1 Clamping area and traversing range FlatCom Series M Assembly instruction / Operating instruction for FlatCom Series M, L and XL page 44...

  • Page 45: Clamping Area And Traversing Range Flatcom Series L

    CNC Base machinery / CNC machinery: Type FlatCom 12.2 Clamping area and traversing range FlatCom Series L Assembly instruction / Operating instruction for FlatCom Series M, L and XL page 45...

  • Page 46: Clamping Area And Traversing Range Flatcom Series Xl

    CNC Base machinery / CNC machinery: Type FlatCom 12.3 Clamping area and traversing range FlatCom Series XL Assembly instruction / Operating instruction for FlatCom Series M, L and XL page 46...
  • Page 47 The intended (e.g. appropriate) use of FlatCom machine must be safely. The manufacturer isel Germany AG is responsible for this safety. So FlatCom machine is always delivered with CE mark. For this CNC machine the Declaration of Conformity is valid.

  • Page 48: Mechanical Values / Electrical Values

    CNC Base machinery / CNC machinery: Type FlatCom 12.4 Mechanical values / electrical values Weight: FlatCom M20: ca. 300 kg FlatCom M30: ca. 340 kg FlatCom M40: ca. 450 kg FlatCom M50: ca. 525 kg FlatCom L150: ca. 435 kg FlatCom L250: ca.

  • Page 49: Declaration Of Conformity Or Declaration Of Incorporation

    For each isel CNC machine delivered with a tool (e.g. milling or engraving spindle, metering device, measuring device like CCD camera or triangulation laser, water jet nozzle, plasma burner) the Declaration of Conformity in this manual is valid.

  • Page 50: Declaration Of Conformity For Machinery

    CNC Base machinery / CNC machinery: Type FlatCom 13.1 Declaration of Conformity for Machinery EC Declaration of Conformity corresponding Machinery Directive 2006/42/EU, Annex II A The manufacturer isel Germany AG Bürgermeister-Ebert-Straße 40 D-36124 Eichenzell declares hereby, that the following product...

  • Page 51: Declaration Of Incorporation For Partly Completed Machinery

    CNC Base machinery / CNC machinery: Type FlatCom 13.2 Declaration of Incorporation for partly completed Machinery Declaration of Incorporation corresponding Machinery Directive 2006/42/EU, Annex II B The manufacturer isel Germany AG Bürgermeister-Ebert-Straße 40 D-36124 Eichenzell declares hereby, that the following product...

  • Page 52: Exploded Views / Spare Parts Lists

    CNC Base machinery / CNC machinery: Type FlatCom 14 Exploded views / spare parts lists 14.1 FlatCom 20 Figure: Exploded view CNC Base machine FlatCom 20 (without tool) Assembly instruction / Operating instruction for FlatCom Series M, L and XL page 52...
  • Page 53 CNC Base machinery / CNC machinery: Type FlatCom FlatCom 20 Pos-Nr. Artikelnummer Menge Benennung Zeich.-Nr Bemerkung TE4324 - FlatCom 20 - Haubengestell 750x1000 - Höhe 1816 TE4324 TE4326 - FlatCom 20 - Tischbaugruppe - Grundplatte 750x1000 TE4326 TE4328 - FlatCom 20 Portal - X-Achse TE4328 L=500 Art.:675012 1057 DZ3729 Z-Achse - LES21...

  • Page 54: Flatcom 30

    CNC Base machinery / CNC machinery: Type FlatCom 14.2 FlatCom 30 Figure: Exploded view CNC Base machine FlatCom 30 (without tool) Assembly instruction / Operating instruction for FlatCom Series M, L and XL page 54...
  • Page 55 CNC Base machinery / CNC machinery: Type FlatCom FlatCom 30 Pos-Nr. Artikelnummer Menge Benennung Zeich.-Nr Bemerkung TE4334 - FlatCom 30 - Haubengestell 750x1250 - Höhe 1816 TE4334 TE4336 - FlatCom 30 - Tischbaugruppe - Grundplatte 750x1250 TE4336 TE4338 - FlatCom 30 - X-Achse 350-65 - L 1000 TE4338 L=500 Art.: 675012 1057 DZ3729 Z-Achse - LES21...

  • Page 56: Flatcom 40

    CNC Base machinery / CNC machinery: Type FlatCom 14.3 FlatCom 40 Figure: Exploded view CNC Base machine EuroMod 40 (without tool) Assembly instruction / Operating instruction for FlatCom Series M, L and XL page 56...
  • Page 57 CNC Base machinery / CNC machinery: Type FlatCom FlatCom 40 Pos-Nr. Artikelnummer Menge Benennung Zeich.-Nr Bemerkung TE4344 - FlatCom 40 - Haubengestell 1250x1250 - Höhe 1816 TE4344 TE4346 - FlatCom 40 - Tischbaugruppe - Grundplatte 1250x1250 TE4346 TE4358 - FlatCom 50 - X-Achse 350-65 - L 1500 TE4358 L=500 Art.:675012 1057 DZ3729 Z-Achse - LES21...

  • Page 58: Flatcom 50

    CNC Base machinery / CNC machinery: Type FlatCom 14.4 FlatCom 50 Assembly instruction / Operating instruction for FlatCom Series M, L and XL page 58...
  • Page 59 CNC Base machinery / CNC machinery: Type FlatCom FlatCom 50 Pos-Nr. Artikelnummer Menge Benennung Zeich.-Nr Bemerkung TE4354 - FlatCom 50 - Haubengestell 1250x1750 - Höhe 1816 TE4354 TE4356 - FlatCom 50 - Tischbaugruppe - Grundplatte 1250x1750 TE4356 TE4358 - FlatCom 50 - X-Achse 350-65 - L 1500 TE4358 L=500 Art.: 675012 1057...

  • Page 60: Bibliography

    Operating instruction CNC Operating panel: Manual for CNC-Operating panel iBP10 / iBP17; isel Germany AG, 07/2008 /5.1/ Wiring diagrams Control cabinet with isel-CAN-CNC Control (1-phase power supply 230 VAC): Wiring diagrams and part lists for the Control cabinet with IMD10/IMD20, ISM10 and Control-PC;...

  • Page 61: Index

    CNC Base machinery / CNC machinery: Type FlatCom 16 Index ACK-Button ....................................24 calibration ...................................... 18 CANopen standard ................................... 8 CE mark ..................................... 3, 10 central lubrication ..................................33 CNC base machine ..................................7, 8 CNC machine ....................................7, 8 complete machinery ..................................
  • Page 62 CNC Base machinery / CNC machinery: Type FlatCom Net fuses ......................................48 NetViewer...................................... 43 Newsletter ..................................... 35 Operating mode alternation ................................30 participant ..................................... 43 partly completed machinery ................................6 Polycarbonate or PETG ................................... 10 portal machinery ................................... 22 positioning accuracy ..................................14 QC10 ......................................
  • Page 63 CNC Base machinery / CNC machinery: Type FlatCom vacuum clamping ................................... 20 Vakufit......................................33 Weight ......................................48 WIBU-USB-dongle ..................................31 Windows operating system ................................27 wiring diagrams ....................................20 work piece zero ..................................... 21 Assembly instruction / Operating instruction for FlatCom Series M, L and XL page 63...

This manual is also suitable for:

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