KISANKRAFT KK-WPK-20 Operation Manual

KISANKRAFT KK-WPK-20 Operation Manual

Water pumps with petrol start kerosene run engine

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KisanKraft
Water Pump with
Product
Petrol Start Kerosene
Run Engine
KisanKraft
Brand
 KK-WPK-20
Model
 KK-WPK-30
W
ARRANTY
6-M
P
ERIOD
Dealer's
Invoice Date
Buyer's Info (
Name, Address, Phone, etc.):
Buyer's Sign
What is covered: KisanKraft Machine Tools Private Limited and its manufacturers
warrant this product to be free from defects in material or workmanship. All parts
defective in material and workmanship are covered.
This warranty will only cover defects arising under normal usage.
This warranty is limited to repair or replacement by KisanKraft Machine Tools Private
Limited or its manufacturers at the premises of Authorized Dealers, of such parts as
appear to KisanKraft or its manufacturers, upon inspection, to be defective in material
and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to
trade accessories not manufactured or sold by them.
What is not covered: The warranty shall become null and void and neither KisanKraft
Machine Tools Private Limited nor any of its manufacturers, nor its authorized dealers
assumes any responsibility, if the failure was caused by the following:
(1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of
machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical
damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts, (7)
Improper set up, adjustments, tampering or altered products
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer's stamp.
KisanKraft Machine Tools Private Limited
: www.kisankraft.com
®
ONTHS
: info@kisankraft.com
Warranty Certificate
(D
EALER
KisanKraft
Invoice Date
KisanKraft
Invoice No.
With ISI ENGINE
KK-GE-160/200
F
OR THE SPECIFIED PERIOD FROM THE DATE
OF
SALE
OR
.
EARLIER
Dealer's Invoice
No.
Dealer's Stamp (
Dealer's Sign
: +91.80.22178200
C
)
OPY
DELIVERY WHICHEVER
Address, Phone, TIN, etc.):
Page 1 of 44
IS

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Summary of Contents for KISANKRAFT KK-WPK-20

  • Page 1 KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Machine Tools Private Limited nor any of its manufacturers, nor its authorized dealers...
  • Page 2 Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer.
  • Page 3 KK-WPK-20 / 30 Operation Manual With ISI ENGINE KK-GE-160/200 KisanKraft Machine Tools Pvt. Ltd. Sri Huchhanna Tower, #4,1 Main,7-A Cross, Maruthi Layout, Dasarahalli, HAF Post, Hebbal, Bangalore 560024,Karnataka,INDIA ♦ Bangalore (HO) ♦ Ahmedabad ♦ Bhopal ♦ Bhubaneswar ♦ Coimbatore ♦...
  • Page 4: Table Of Contents

    STOPPING THE ENGINE......................8 MAINTENANCE ....................8 STORAGE ....................... 9 TROUBLESHOOTING ..................9 TECHNICAL SPECIFICATIONS ................ 10 WATER PUMP PARTS DIAGRAM-KK-WPK-20/30 ......... 11 WATER PUMP PARTS LIST-KK-WPK-20/30 ........... 12 OPERATION MANUAL KEROSENE ENGINE ........... 13 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com...
  • Page 5 This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship.
  • Page 6 Tools Private Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect to any warranty claim is final.
  • Page 7: Before Getting Started

    ® with Petrol Start Kerosene Run Engine KK-WPK-20 / 30 BEFORE GETTING STARTED Thank you for your purchase and use of our products. In order to avoid accidents or injury, please read this manual carefully before using the machine. After reading, preserve it for further reference.
  • Page 8: Starting The Engine

    Water Pumps KisanKraft ® with Petrol Start Kerosene Run Engine KK-WPK-20 / 30 • Check whether the foam filter element is dirty or air logged. Clean it if necessary. • Newly equip the air cleaner and operate the engine until it is well equipped.
  • Page 9: Storage

    KisanKraft ® with Petrol Start Kerosene Run Engine KK-WPK-20 / 30 It would be kept 0.7-0.8 mm between the spark plug and no carbon so as to assure the normal running STORAGE Cool the engine and keep the fuel valve in the “OFF” position before moving or storing indoors to avoid the burning or fire.
  • Page 10: Technical Specifications

    Water Pumps KisanKraft ® with Petrol Start Kerosene Run Engine KK-WPK-20 / 30 TECHNICAL SPECIFICATIONS Model KK-WPK-20 KK-WPK-30 kW (hp) 2.5kW (3.3 hp) 3 kW(4.1hp) Displacement 163 cc 196 cc Engine Type 4-stroke Engine model KK-GE-160 KK-GE-200 Rated rotation speed...
  • Page 11: Water Pump Parts Diagram-Kk-Wpk-20/30

    Water Pumps KisanKraft ® with Petrol Start Kerosene Run Engine KK-WPK-20 / 30 WATER PUMP PARTS DIAGRAM-KK-WPK-20/30 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 11 of 44...
  • Page 12: Water Pump Parts List-Kk-Wpk-20/30

    Water Pumps KisanKraft ® with Petrol Start Kerosene Run Engine KK-WPK-20 / 30 WATER PUMP PARTS LIST-KK-WPK-20/30 Part No Part Name Part No Part Name 13-1 Water Pump Parts 13-1.14 O-Ring 13-1.1 Pump Cover 13-1.15 Pump body 13-1.2 Water Seal ass.
  • Page 13: Operation Manual Kerosene Engine

    KisanKraft ® ENGINE-Petrol Start Kerosene Run KK-GE-160 / 200 OPERATION MANUAL KEROSENE ENGINE KK-GE-160/200 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 13 of 44...
  • Page 14 CAUTION: Spilled fuel is a fire hazard. Do NOT cover the Engine when in operation! Do NOT connect any pipe to exhaust muffler! Do NOT tilt the Engine more than 21 degrees. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 14 of 44...
  • Page 15 Petrol Tank Cap Kerosene Tank Cap Fuel Cock Engine Oil Filter Cap 10. Engine Switch 11. Spark Plug 12. P.T.O. Shaft 13. Muffler 14. Fuel Tank 15. Recoil Starter : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 15 of 44...
  • Page 16 NOTE: The Engine will not start if the Oil Alert Level System has turned off the Engine. You will need to fill OIL to the recommended level, before you can restart the Engine. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 16 of 44...
  • Page 17 Air Filter: Open Air-cleaner cover and remove the air cleaner element. Check for dust/dirt in the air filter. If it is dirty you should clean it as shown below. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 17 of 44...
  • Page 18 Kerosene from carburetor. Turn the Drain Cock to OFF position after have drained the Kerosene. Return the Kerosene to the Kerosene Tank. Turn Fuel Cock START / ON position : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 18 of 44...
  • Page 19 12. Return the rope slowly, by hand, to the recoil starter 13. Turn the fuel cock to RUN position. 14. Close the choke as indicated on the Engine. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 19 of 44...
  • Page 20 Do not leave the rope. Do not allow the rope to snap back. Return the rope slowly, by hand, to the recoil starter Stopping the Engine: Move throttle (accelerator) lever fully down. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 20 of 44...
  • Page 21 100-hours of use. ➢ If you are in dusty environment, service more frequently ➢ Always use genuine spare parts and take it for servicing to authorized dealers. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 21 of 44...
  • Page 22 Remove the Spark Plug Clean the carbon deposits Measure the gap – it should be 0.6- 0.7 mm If necessary, replace the spark plug Note: Always use genuine spare parts only. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 22 of 44...
  • Page 23 Close the oil drain bolt and Fill new recommended oil to the tighten it max level Pull the recoil starter slowly until Pack it in a closed box and store resistance is left : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 23 of 44...
  • Page 24 150 ml 150 ml Lube Oil Tank 0.6 L 0.6 L PTO Shaft Keyway and internal Counter clockwise from drive’s end PTO Shaft Rotation Net Weight 16 Kg 15 Kg : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 24 of 44...
  • Page 25 Check both fuel levels fuel reaching carburetor? Is there good spark in the Spark Plug? If you are still not able to start it, please take the engine to the authorized dealer. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 25 of 44...
  • Page 26 Current Amplifier Sway bar Split Clip Side Plate Ball Bearing 6205 Oil seal 25x41.25x6 Wind guide Drain bolt Washer Drain bolt 1-10 Set pin 8x14 1-11 Centrifugal gear (set) 1-12 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 26 of 44...
  • Page 27 Bolt M6 x 10 1-14 Bolt M6 x 14 1-15 Bolt M6 x 12 1-16 Bolt M6 x 20 1-17 Rubber wire hoop 1-18 Washer Slip Cap 6x15x0.5 1-19 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 27 of 44...
  • Page 28 Flat Key 2-5.5 Ignition Coil Assembly Ignition Coil 2-6.1 Stop lead 2-6.2 Spark Plug Cap 2-6.3 Spark Plug Assembly. Spark plug 2-7.1 Washer, Spark Plug 2-7.2 Bolt 6 x 25 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 28 of 44...
  • Page 29 Oil Seal 25x41.25x6 Ball Bearing 6205 Gasket crankcase oil gauge assembly Oil Gauge 3-5.1 seal-oil gauge 3-5.2 Bolt M8 x 30 Oil Plug assembly Oil plug 3-7.1 Seal Oil Plug 3-7.2 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 29 of 44...
  • Page 30 Washer - recoil 5x17x0.5 4-1.5 Friction Spoil 16x1 4-1.6 Ratchet Spring 5.5x0.2 4-1.7 Roller 4-1.8 Starter spring 4-1.9 1-10 Starter cover 4-1.10 1-11 Rope 4-1.11 1-12 Pulley handle 4-1.12 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 30 of 44...
  • Page 31 Set pin 10x14 Bolt M8 x 60, 22 Stud Exhaust M8 x 32 Stud Intake M6 x 113 Cylinder head Assembly Gasket Cylinder head cover Cylinder head cover Bolt M6x12 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 31 of 44...
  • Page 32 Valve Spring Spring seat Intake Valve Rocker Ass. Stud Rocker Assembly 6-9.1 Rocker 6-9.2 Adjust Nut Sphere 6-9.3 Lock Nut 6-9.4 Spring Seat Exhaust Valve 6-10 Cap Exhaust valve 6-11 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 32 of 44...
  • Page 33 Piston Pin Clip Piston Pin Piston Ring Assembly First air ring 7-5.1 Second air ring 7-5.2 Oil ring Ass. 7-5.3 5-3.1 Scraper ring 7-5.3.1 5-3.2 Set off ring 7-5.3.2 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 33 of 44...
  • Page 34 Speed Adjustment Base Ass. 8-1.1 Adjustment Spring 8-1.2 Adjustment Screw 8-1.3 Speed Adjustment arm Return Spring Fine Adjustment Spring Pulling Rod Quadrate bolt M6x21 Nut M6 Bolt M6 x 12 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 34 of 44...
  • Page 35 Throttle Valve Cap 9-1.2.1 1-2.2 Throttle Valve axis 9-1.2.2 1-2.3 Throttle Valve 9-1.2.3 1-2.4 Screw M4x12 9-1.2.4 Chock Valve Assembly 9-1.3 1-3.1 Chock Valve cap 9-1.3.1 1-3.2 Chock Valve axis 9-1.3.2 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 35 of 44...
  • Page 36 Tighten bolt (Fuel cup) 9-1.17 1-18 O-ring 11x1.5 9-1.18 1-19 Hand grip chock valve Assembly 9-1.19 1-20 Sediment cup 9-1.20 1-21 O-ring 21x2 9-1.21 1-22 Fuel Valve 9-1.22 1-23 Handle Bar 9-1.23 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 36 of 44...
  • Page 37 Spring Washer- big 9-1.24 1-25 Upper cover 9-1.25 1-26 Spring washer-small 3 9-1.26 1-27 Screw M3x7 9-1.27 Steel gasket Gasket carburetor Block Carburetor Gasket, inlet port Air Cleaner (Hemi -Dry type) : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 37 of 44...
  • Page 38 10-1.2.2 1-2.3 Rubber Fixer 10-1.2.3 1-2.4 Decal Washer 10-1.2.4 Filter Case 10-1.3 Butter Fly nut M6 10-1.4 Seal Ring 32x47x3 10-1.5 Air duck 10-1.6 Nut M6 10-2 Muffler Parts : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 38 of 44...
  • Page 39 Screw M5 x 8 11-1.3 Spring washer Φ5 11-1.4 Washer Φ 5 11-1.5 Washer Φ 8 11-2 Spring Φ 8 11-3 Nut M8 11-4 Gasket (Exhaust Part) 11-5 Fuel Tank-kerosene Engine : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 39 of 44...
  • Page 40 1-4.2 Fuel joint 12-1.4.2 Fuel tube 8.5x4.5 12-2 Clip Fuel tube 12-3 Bolt M6 x 28 12-4 Nut M6 12-5 Fuel joint 12-6 Bracket 12-7 Fuel tube 8.5x4.5 12-8 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 40 of 44...
  • Page 41 KisanKraft ® PRODUCT RANGE KisanKraft has a large range of products to serve the farmers. A list of our products is given below: Brush Cutters and Accessories Cultivators and Accessories Brush Cutter/Power Weeder Petrol and Diesel Backpack Brush Cutter Sprayers and Accessories...
  • Page 42 KisanKraft ® Wide Range of Products for Every Need MISSED CALL: 07676065555 For more information give Many of our products have BIS: ISI certification. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 42 of 44...
  • Page 43 This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship.
  • Page 44 Tools Private Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect to any warranty claim is final.

This manual is also suitable for:

Kk-wpk-30

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