COREONE WELDING CORECUT45 Operating Manual

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OPERATING MANUAL
CORECUT45
2
YEARS
Warranty
(Power Source)
Please read and understand this instruction manual carefully
before the installation and operation of this equipment.
1

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Summary of Contents for COREONE WELDING CORECUT45

  • Page 1 OPERATING MANUAL CORECUT45 YEARS Warranty (Power Source) Please read and understand this instruction manual carefully before the installation and operation of this equipment.
  • Page 2: California Proposition

    Thank you for your purchase of your COREONE Plasma Cutting Machine. We are proud of our range of welding equipment that has a proven track record of innovation, performance and reliability. Our product range represents the latest developments in Inverter technology put together by our professional team of highly skilled engineers.
  • Page 3 CONTENTS PAGE Warranty Safety - Cautions Air Plasma Cutting Technology Technical Data, Product Information Machine Layout & Descriptions Set Up and Operating Procedure 10-11 Plasma Cutting Procedure & Techniques 12-14 CORECUT Machine spare parts 16-17 Machine Warranty 18-21...
  • Page 4 SAFETY IMPORTANT: BEFORE INSTALLING, OPERATING OR CARRYING OUT MAINTENANCE ON THE PLASMA CUTTER, READ THE CONTENTS OF THIS MANUAL CAREFUL- LY, WHICH MUST BE STORED IN A PLACE FAMILIAR TO ALL USERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE. PAY PARTICULAR ATTENTION TO THE SAFETY RULES.
  • Page 5 Arc rays: harmful to people’s eyes and skin. Arc rays from the plasma cutting process produce in- tense visible and invisible ultraviolet and infrared rays that can burn eyes and skin. Protect your eyes with welding masks or goggles fitted with filtered lenses, and protect your body with appropriate safety garments.
  • Page 6: Working Environment

    CAUTION 1. Working Environment. 1.1 The environment in which this welding equipment is installed must be free of grinding dust, corrosive chemicals, flammable gas or materials etc, and at no more than maximum of 80% humidity. 1.2 When using the machine outdoors protect the machine from direct sun light, rain water and snow etc; the temperature of working environment should be maintained within -14°F to +104°F..
  • Page 7: Air Plasma Cutting Technology

    AIR PLASMA CUTTING TECHNOLOGY Plasma cutters work by passing an electric arc through a gas that is passing through a constricted opening. The gas can be air, ni- trogen, argon, oxygen. etc. The electric arc elevates the temperature of the gas to the point that it enters a 4th state of matter. We all are familiar with the first three: i.e., Solid, liquid, and gas.
  • Page 8 The CORECUT45 is packaged with a tough Plasma torch, earth lead and air regulator. The CORECUT45 gives you the best of both worlds great portability, with the power to get the job done. Built to our specification and manufactured in compliance to CAN/CSA E60974-1 &...
  • Page 9: Front & Rear Panel Layout

    Front & Rear Panel Layout Front Panel Layout Rear Panel Layout Power indicator It illuminates when the machine is powered on, and it glitters after arc is successfully ignited. Overheating indicator It illuminates when the working temperature of the IGBT is overly high. Meanwhile, the machine stops working. Torch protection indicator It illuminates when the consumable parts of the machine are not well installed or the torch head is shorted.
  • Page 10: Set Up Procedure For Plasma Cutting

    Set Up Procedure for PLASMA Cutting (1) Connect the Plasma Torch to the machine. Insert the torch connection into the torch connection receptacle at the front of the machine and screw up hand tight. Caution: Be careful not to bend the pins located inside the torch connector. (2) Connect the earth lead to the output terminal of the machine and tighten.
  • Page 11: Operating Procedure For Plasma Cutting

    Operating Procedure for PLASMA Cutting Operating procedure using the Stand Off Guide mounted to the Plasma torch. The feet of the standoff guide are placed on the cutting surface. This maintains an optimal 5/64" standoff distance between the plasma cutting tip and the work, this is especially suitable if your hands are unsteady, or if you wish to use a straight edge guide or pattern guide.
  • Page 12 Operating Procedure & Techniques for PLASMA Cutting ● Amperage Standard rule of thumb is the thicker the material the more amperage required. On thick material, set the machine to full output and vary your travel speed. On thinner material, you need to turn down the amperage and change to a lower-amperage tip to maintain a narrow kerf.
  • Page 13 The required air pressure and volume can vary from model to model and the manufacturer will provide the specs. The CoreCut45 air pressure is pre-set at 75psi and requires a minimum of 6CFM The volume capacity of your compressor is important, if you have a small compressor with exactly the same rating as the plasma, then the compressor will run continuously when you are plasma cutting, a compressor with a l/min rating slightly higher than the plasma would be more adequate.
  • Page 14 ● Safety Trigger Operation The Plasma torch is supplied with the CORECUT45 machine and has a new design of safety trigger. Just pull back on the trigger whilst increasing your grip and you will feel the trigger move to the on position.
  • Page 15 SPARE PARTS IDENTIFICATION - JRWPC45LT...
  • Page 16 22 22...
  • Page 17 SPARE PARTS IDENTIFICATION - CORECUT 45 Item Part number Description 10004949 power switch 10021896 power line 10041723 gas nipple 30000147 knob 10048633 plasma female socket and wire 10037152 KDP female socket 10007295 gas pressure meter 10048647 control PCB 10048390 reducing valve 10048389 solenoid valve 10047881...
  • Page 18: Warranty Period

    We offer the following ‘Warranty Periods’ from ‘date of purchase’: An Extended Warranty Period of 6 months total shall apply only to Machinery where offered and warranty is registered online. CoreOne WELDING MACHINES CoreOne DIY Series (Power Source Only) 3 Years...
  • Page 19: Making A Claim

    WARRANTY / RETURNS / EXCHANGES We understand that sometimes a product may need to be returned. If you have purchased from the CoreOne Authorised Dealer Network, to assist you in following the correct procedure enclosed is the returns policy. • You shall inspect the Goods on delivery and shall within seven (7) days of delivery (time being of the essence) notify CoreOne of any alleged defect, shortage in quantity, damage or failure to comply with the description or quote.
  • Page 20: Warranty Exclusions

    WARRANTY EXCLUSIONS This Warranty covers Material and Faulty Workmanship defects only. This Warranty does not cover damage caused by: • Normal wear and tear due to usage • Misuse or abusive use of the CoreOne instructions supplied with the product. •...
  • Page 21 NOTES...
  • Page 22 NOTES...
  • Page 23 701 S. 7th Street Phoenix, AZ. 85034 Phone: 602-253-0317 Fax: 602-258-3187...

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