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Summary of Contents for Lumag KB3800GF
- Page 1 Owner｀s Manual GENERATOR KB3800GF KB3800GFE KB5000GF KB5000GFE KB6500GF KB6500GFE - 1 -...
- Page 2 KB8000GF KB8000GFE KB8000GFS KB9000GF KB9000GFE GF9000GFS IMPORTANT NOTICES Please pay special attention to statements by the following words: WARNING A warning is used to alert the user to fact that hazardous operating and maintenance procedures may result in injury to or death of personnel if not strictly observed. CAUTION A caution is used to alert the user to fact that hazardous operating and maintenance procedures may result in - 2 -...
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Page 3: Table Of Contents
damage to or destruction of equipment if not strictly observed. NOTE A note is used to give helpful information. This manual should be considered as a permanent part of the unit and should remain with the unit when resold. The installation and major repair work shall be carried out only by specially trained personnel. Contents SAFETY Safety Label Locations... - Page 4 Chock Rod Ground Terminal Oil Alert System Circuit Breaker GENERATOR USE Connection to Building Electrical System Ground Terminal AC Applications AC Operations PRE-OPERATION CHECK Engine Oil Fuel STARTING THE GENERATOR/STOPPING THE GENERATOR SERVICE MAINTENANCE Maintenance Safety Emission Control System Information - 4 -...
- Page 5 Maintenance Schedule Engine Oil Change Air Cleaner Service Spark Plug Service TRANSPORTING/STORAGE ASSEMBLY OF PARTS TROUBLESHOOTING SPECIFICATIONS WIRING DIAGRAM OPEION EQUIPMENT SAFETY SAFETY LABELL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Generator dealer for a replacement.
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Page 6: Safety Information
NOTICE Never remove the WARNING label. AFETY SAFETY INFORMATION Generators are designed to giv e safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your generator. You can help prevent accidents by being familiar with your generator’s controls, and by observing safe operating procedures. - Page 7 Operator Responsibility ·Know how to stop the generator quickly in case of emergency. ·Understand the use of all generator controls, output receptacles, and connections. ·Be sure that anyone who operates the generator receives proper instruction. Do not let children operate the generator without parental supervision.
- Page 8 hands are wet, could result in electrocution. Keep the generator dry. ·If the generator is stored outdoors, unprotected from the weather, check all electrical components on the control panel, before each use. Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution.
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Page 9: Controls
－Keep flammable materials away form the gene rator. · The muffler becomes very hot during operation and remains hot for a while after stopping the engine .Be careful not to touch the muffler while it is hot. Let the engine cool before storing the generator indoors. ·... -
Page 10: Recoil Starter
electric start recoil start To run the engine. START：To start the engine (only for electric start) NOTICE If the start motor has not any respond, please check the circuit break off or on. Recoil Starter To start the engine, pull the starter grip lightly resistance is felt, then pull briskly. -
Page 11: Ground Terminal
Choke Rod The choke is used to provide an enriched fuel mixture when starting a cold engine. It can be opened and closed by operating the choke lever manually. Pull the rod out toward CLOSED to enrich the mixture for cold starting. CONTROLS Ground Terminal The generator ground terminal is connected to the frame of the generator... -
Page 12: Oil Alert System
of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator. Oil Alert System The oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. - Page 13 If the AC circuit breaker is switched OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the AC circuit before switching the circuit breaker ON again. The circuit breaker may be used to switch the generator AC power ON or OFF. Voltage selector switch (only for dual voltage system) The Voltage selector switch switches the main power carrying windings of the generator to produce “120V ONLY”...
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Page 14: Connection To Building Electrical System
GENERATOR Connections to Building Electrical System Connections for standby power to a building electrical system must be made by a qualified electrician. The - 14 -... -
Page 15: Ground Terminal
connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes. A transfer switch, which isolates generator power from utility power, is available through authorized generator dealer. WARNING Improper connections to a building electrical system can allow electrical current from the generator to back feed into the utility lines. - Page 16 Before connecting an appliance or power cord to the generator: · Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. ·If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is the appliance, or if the rated load capacity of the generator has been exceeded.
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Page 17: Ac Operations
AC OPERATION 1. Start the engine (see page 16). 2. Switch ON the AC circuit breaker. 3. Plug in the appliance . NOTICE ·Be sure that all appliances are in good working order before connecting them to the generator. If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn off the engine switch immediately. -
Page 18: Engine Oil
CHECK ENGINE OIL NOTICE Engine oil is a major factor affecting engine performance and service life. Non-detergent and 2-stroke engine oils will damage the engine and are not recommended. Check the oil level BEFORE EACH USE with the generator on a level surface and the engine stopped. -
Page 19: Fuel
CHECK 1. Remove the oil filler cap and wipe the dipstick clean. 2. Check the oil level by inserting the dipstick into the filler neck without screwing it in. 4. If the level is low, fill to the top of the oil filler neck with the recommended oil. - Page 20 PRE-OPERATION CHECK NOTICE Fuel can damage paint and plastic. Be careful not to spill fuel when filing your fuel tank. Damage caused by spilling fuel is not covered under warranty. Use unleaded gasoline with a pump octane of 86 or higher. This engine is certified to operate on unleaded gasoline.
- Page 21 not cover parts damaged by misuse. STARTING THE ENGINE/STOPPING THE ENGINE Starting the Engine 1. Make sure that the AC circuit breaker is in the OFF position. The generator may be hard to start if a load is connected. 2. Turn the fuel valve lever to the ON position. 3.
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Page 22: Service
2. Turn the engine switch to the OFF position. 3. Turn the fuel valve lever to the OFF position. SERVICE Always do as the following so as to keep the generator in a sound condition. WARNING 1. Always connect the 2.If the generator is to supply tow or above loads generator to the earth or the Recreational with power supply, be sure to connect them one... - Page 23 Don’t move the earth wire during normal maintenance or repair. SERVICE . The following table gives reference information for connecting the electric appliances to the generator. - 23 -...
- Page 24 SERVICE 4. Connecting methods are illustrated as follow. a) Correct b) Correct c) Forbidden WARNING When connect the generator home power supply, be sure that a skilled electrician dose this job. Improper connecting between the generator and - 24 -...
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Page 25: Maintenance
loads may cause damage to the generator, even a fire. MAINTENANCE The Importance of maintenance Good maintenance is essential for safe, economical, and trouble-tree operation. It will also help reduce air pollution. WARNING Improper maintenance, or failure to correct a problem before operation, can cause malfunction in with you can be seriously hurt or killed. -
Page 26: Maintenance Safety
Maintenance, replacement, or repair of the emission control devices and systems may be preformed by any engine repair establishment or individual, using parts that are “certified” to EPA standards. MAINTENANCE Maintenance Safety Some of the most important safety precautions follow. However, we can not warn you of every conceivable hazard that can arise in performing maintenance. - Page 27 Let the engine and exhaust system cool before touching. MAINTENANCE ----Injury from moving parts. Do not run the engine unless instructed to do so. ·Read the instructions before you begin, and make sure you have the tools and skills required. ·To reduce the possibility of fire of explosion.
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Page 28: Emission Control System Information
MAINTENANCE Emission Control System Information Soured of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight, Carbon monoxide does not react in the same way, but it is toxic. - Page 29 MAINTENANCE Problems That May Affect Emissions If you are aware of any of the following symptoms, have your engine inspected and repaired by your servicing dealer. ·Hard starting or stalling after starting. ·Rough idle. ·Misfiring or backfiring under load. ·Afterburning(backfiring). ·Black exhaust smoke or high fuel consumption.
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Page 30: Maintenance Schedule
Maintenance Schedule Before each Fist month or Every 3 Every 6 Every year REGULAR SERVICE PERIOD (3) ITEM Performed at every indicated 20 Hrs. months or 50 months or or 300 Hrs. Month or operating hour interval, whichever Hrs. 100 Hrs. comes fist ·... - Page 31 Drain the oil while the engine is warm to assure rapid and complete draining. 1. Remove the drain plug and sealing washer, remove the oil filler cap, and drain the oil. 2. Reinstall the drain plug and sealing washer. Tighten the plug securely. 3.
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Page 32: Air Cleaner Service
Air Cleaner Service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operation the generator in extremely dusty areas. NOTICE Never run the generator without the air filter. Rapid engine wear will result. 1. -
Page 33: Spark Plug Service
The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1. Turn the fuel valve lever to the OFF position. Remove the sediment cup, O-ring, and filter. 2. - Page 34 In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. 1.
- Page 35 cross-threading. 7. After the spark plug is seated, tighten with a spark plug wrench to compress the washer. -If installing a new spark plug, tighten 1/2turn after the spark plug seats to compress the washer. If reinstalling a used spark plug, tighten 1/8-1/4 turn after the spark plug seats to compress the washer. NOTICE The spark plug must be securely tightened.
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Page 36: Transporting/Storage
1. Loosen the screw by the exhaust port of the muffler and remove the spark arrester. 2. Use a brush to remove carbon deposits from the spark arrester screen. Inspect the screen for breaks or tears and replace it if necessary. 3. - Page 37 When transporting the generator, turn the engine switch and the fuel valve OFF. Keep the generator level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite. WARNING Contact with a hot engine or exhaust system can cause serious burns or fires. Let the engine cool before transporting or storing the generator.
- Page 38 STORAGE TIME RECOMMENDED SERVICE PROCEDURE TO PREVENT HARO STARTING Less than 1 month No preparation required 1 to 2 months Fill with fresh gasoline and add gasoline conditioner*. Fill with fresh gasoline and add gasoline conditioner*. 2 months to 1 year Drain the carburetor float bowl.
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Page 39: Assembly Of Parts
Storage 1、 Drain the carburetor by loosening the screw. Drain the gasoline into a suitable container. WARNING Gasoline is extremely flammable and is explosive under certain conditions. Perform task in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure. - Page 40 Installation of battery 1. Put the battery on the frame of battery (Note: the pole face inside of the frame). 2. Hang one end of the tie rod in the holes both sides of the battery, then drill the other end through the holes of fixing board.
- Page 41 Battery use: 1. The specification of battery recommended: 12V, 9AH 2. Don’t connect the anode and negative pole erroneously, when use the battery. 3. The battery need to be injected electrolyte before use. 4. The height of electrolyte need to be inspected each month. When the height is low, please inject distilled water or pure water between upper level and low level (Don’t use electrolyte and tap water).
- Page 42 PARTS NOTICES Check and make sure that the electrolyte level of each battery cell is between is upper and lower level marks 1. upper level mark 2.lower lever mark Fig.19 In order to extend the life of the accumulator, please pay attention to the maintenance of the accumulator.
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Page 43: Troubleshooting
PARTS Wheel Fit the four wheels to the generator with bolts and nuts. Before starting the generator, press the lock system of wheels to prevent displacement during the work time. TROUBLESHOOTING - 43 -... - Page 44 When the engine will not start: Is there fuel in the tank? Refill the fuel tank. Is there enough oil in the engine? Add the recommended oil. Readjust gap and dry the spark Is the spark plug in good it if condition Readjust gap and dry the spark Is the spark plug in good...
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Page 45: Specifications
SPECIFICATIONS DF3800H DF5000H DF6500H DF8000H DF9000H Model DFD3800H DFD5000H DFD6500H DFD8000H DFD9000H DFY3800H DFY5000H DFY6500H DFY8000H DFY9000H Rated Frequency 50Hz(60Hz) Rated Power 3.0KW（3.5Kw） 4.0KW（4.5Kw） 5.0KW（5.5Kw） 6.0KW（6.5kw） 7.0KW（7.5KW） Generator Max. Power 3.5KW（4.0Kw） 4.5KW（5.0Kw） 5.5KW（6.5Kw） 7.5KW（8.0Kw） 8.0KW（9.0KW） Rate Voltage 230V（240V） 120/240V（110/220V） Power Factor DJ177FD DJ188FD DJ190FD... -
Page 46: Wiring Diagram
WIRING DIAGRAM C i r cui t Br eaker Y/ G Y/ G Y/ G M ai n coi l D C coi l 1 Y/ G Y/ G Bl / W Bl / W C ont r ol panel bl ock Bl / W Exci t at i on coi l M agnet i c f i el d... - Page 47 C i r cui t Br eaker Socket Socket Y/ G Socket Y/ G WIRING DIAGRAM Y/ G Y/ G M ai n coi l Y/ G C ont r ol panel bl ck Y/ G Y/ G D C coi l 1 R EM O T Br / R Br / R...
- Page 48 WIRING DIAGRAM - 48 -...
- Page 49 WIRING DIAGRAM C i r cui t Br eaker Socket Socket Y/ G Socket Y/ G Y/ G Y/ G M ai n coi l Y/ G C ont r ol panel bl ock Y/ G Y/ G D C coi l 1 R EM O T Br / R Br / R...
- Page 50 WIRING DIAGRAM C i r cui t Br eaker Y/ G Y/ G Y/ G Y/ G M ai n coi l C ont r ol panel bl ock Y/ G Y/ G D C coi l 1 R EM O T Br / R Br / R STAR T...
- Page 51 WIRING DIAGRAM C i r cui t Br eaker Socket Socket Socket C ont r ol panel bl ock M ai n coi l D c coi l 1 I gni t i on sw i t ch Br / R Br / R Y/ G Y/ G...
- Page 52 C i r cui t Br eaker Socket Socket Socket C ont r ol panel bl ock M ai n coi l D c coi l 1 I gni t i on sw i t ch Br / R Br / R Y/ G Y/ G D c coi l 2...
- Page 53 OPTIONAL EQUIPMENT Intelligence Protect Switch 1. When the load reaches the rated power, indicator light turns green. 2. When the load reaches the maximum power, indicator light runs red, the buzzer alarms. 3. When the load exceeds the maximum power for 1 minute, it automatically switches off the output. 4.
- Page 54 position. 3. To put the choke switch on the “off” position. OPTIONAL EQUIPMENT Alarm System 1) The indicator light will be on when oil is insufficient and machine starts, the indicator light will be off when oil is sufficient. 2) When the machine is running, the indicator will be on if the oil is insufficient, the indicator will be off when oil is at critical position.
- Page 55 OPTIONAL EQUIPMENT remote start: Engine No. Aim remote start the gasoline engine (distance between more than 50m). Requirement: 1. Turn off the machine manually after remote starting is acceptable; 2. Turn off the machine by remote key after manually start is acceptable; 3.
- Page 56 6. Remote start be useless after start; OPTIONAL EQUIPMENT 7. After recoil start, remote turn off is acceptable; Min. start voltage:6.2V When turn off by remote key, it should last 8 seconds. Remote start should last 4seconds. WARING Please make sure the 12V (DC) line connect to battery before starting, otherwise the remote start system will be damaged during machine running.
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