Henny Penny BCM-110 Technical Manual
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Henny Penny BCM-110 Technical Manual

Henny Penny BCM-110 Technical Manual

Blast chiller/freezer
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Henny Penny
Blast Chiller/Freezer
Models BCF-24/65/110
BCM-110
TECHNICAL MANUAL

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Summary of Contents for Henny Penny BCM-110

  • Page 1 Henny Penny Blast Chiller/Freezer Models BCF-24/65/110 BCM-110 TECHNICAL MANUAL...

  • Page 3: Table Of Contents

    Model BCF-24/65/110, BCM-110 TABLE OF CONTENTS Section Page Section 1. TROUBLESHOOTING ......................1-1 1-1. Introduction ........................1-1 1-2. Safety ........................... 1-1 1-3. Troubleshooting ......................1-1 1-4. Alarm Messages ......................1-5 Section 2. MAINTENANCE ........................2-1 2-1. Introduction ........................2-1 2-2.

  • Page 5: Troubleshooting

    Model BCF-24/65/110, BCM-110 SECTION 1. TROUBLESHOOTING 1-1. INTRODUCTION This section provides troubleshooting information in the form of an easy-to-read table. If a problem occurs during the first operation of a cabinet, recheck the installation per the Installation Section of the Operator’s Manual.
  • Page 6 Model BCF-24/65/110, BCM-110 1-3. TROUBLESHOOTING (Continued) Problem Cause Correction The evaporator is iced-up Faulty de-icing heater Replace de-icing heater after a De-icing Cycle Evaporator temperature at end Increase the setting of step 8, in of De-icing Cycle too low Programming Section of Operator’s Manual...
  • Page 7 Model BCF-24/65/110, BCM-110 1-3. TROUBLESHOOTING (Continued) Problem Cause Correction Slow to decrease Condenser obstructed by dirt Clean the condenser in temperature (decline in performance) Evaporator iced up Perform a De-icing Cycle Refrigerating problem Check refrigeration circuit and components Display temperature does...
  • Page 8 Model BCF-24/65/110, BCM-110 1-3. TROUBLESHOOTING (Continued) Problem Cause Correction Green compressor indicator Voltage across terminals 10-11 light off and compressor of control board: is working - Control board relay bad Replace control board No voltage across terminals 10-11 of control board:...

  • Page 9: Alarm Messages

    Model BCF-24/65/110, BCM-110 1-4. ALARM MESSAGES In the event of a system failure, the digital display will show an alarm message. These messages are coded; “AL-1”, “AL-2”, “AL-3”, “AL-5”, and “AL-6.” When an alarm occurs, the red alarm LED will illuminate and a buzzer (optional) will sound. Press the ALARM button to stop the buzzer.
  • Page 10 Model BCF-24/65/110, BCM-110...

  • Page 11: Maintenance

    Model BCF-24/65/110, BCM-110 SECTION 2. MAINTENANCE 2-1. INTRODUCTION This section provides procedures for the checkout and replacement of the various parts used within the blast chiller/freezer. Before replacing any parts, refer to the Troubleshooting Section. It will aid you in determining the cause of the malfunction.

  • Page 12: Control Board

    Model BCF-24/65/110, BCM-110 2-5. CONTROL BOARD 1. Remove the electrical power to the unit. To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle. 2. Using a Phillips head screwdriver, remove the two screws securing the front panel, and lower the panel.

  • Page 13: Buzzer

    Model BCF-24/65/110, BCM-110 2-6. BUZZER 1. Remove the electrical power to the unit. To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle. 2. Using a Phillips head screwdriver, remove the two screws securing the front panel, and lower the panel.

  • Page 14: Door Frame Heater

    Model BCF-24/65/110, BCM-110 2-8. DOOR FRAME HEATER 1. Remove the electrical power to the unit. To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle. 2. Remove the door to the unit by removing the screws in the lower hinge of the door.

  • Page 15: Air Probe And Evaporator Probe

    Model BCF-24/65/110, BCM-110 2-10. AIR PROBE AND 1. Remove the electrical power to the unit. EVAPORATOR PROBE To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.

  • Page 16: Fuse And Fuse Holder

    Model BCF-24/65/110, BCM-110 2-12. FUSE AND FUSE If the unit has no power, the fuse may be blown. To access the HOLDER fuse: 1. Remove the electrical power to the unit. To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.

  • Page 17: Door Seal

    Model BCF-24/65/110, BCM-110 2-13. CONDENSATION 2. Bend out the clips securing the rodent cover on the back of EVAPORATOR (Continued) the unit, and pull the cover down. 3. Disconnect the wires to the evaporator. 4. Pull up on the bottom of the evaporator to disengage the evaporator from the bracket.

  • Page 18: Run Capacitor

    Model BCF-24/65/110, BCM-110 2-15. RUN CAPACITOR 1. Remove the electrical power to the unit. To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle. 2. Remove the two screws securing the front panel and pull down the panel.

  • Page 19: Preventive Maintenance

    Model BCF-24/65/110, BCM-110 2-17. PREVENTIVE MAINTENANCE As in all food equipment, the Henny Penny Blast Chiller/Freezer does require care and proper mainte- nance. The table below provides a summary of sched- uled maintenance. Procedure Frequency Clean all surfaces with a soft cloth, soap and water;...
  • Page 20 Model BCF-24/65/110, BCM-110 Wiring Diagrams BCF/BCM-110 2-10...

  • Page 21: Wiring Diagram

    Model BCF-24/65/110, BCM-110 Wiring Diagram BCF-24/65 Refrigeration Diagram BCF-24/65 2-11...

  • Page 22: Refrigeration Diagram

    Model BCF-24/65/110, BCM-110 Refrigeration Diagram BCF/BCM-110-UL Refrigeration Diagram BCF/BCM-110-Int’l. 2-12...

  • Page 23: Electrical/Refrigeration Diagram

    Model BCF-24/65/110, BCM-110 Electrical/Refrigeration Diagram 2-13...

  • Page 24: Wiring Information Of Pc Board

    Model BCF-24/65/110, BCM-110 Wiring Information of PC Board POWER SUPPLY COMPULSORY EARTHING CONNECTION POWER SUPPLY OUTPUT FOR ELECTRIC HEATING ELEMENT FOR DE-ICING OF THE EVAPORATOR (NOT USED) POWER SUPPLY OUTPUT FOR BUZZER SIGNAL POWER SUPPLY OUTPUT TO FAN(S) AND FRONT FRAME HEATER (ANTI-FOGGING)
  • Page 26 During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.

  • Page 27: Parts Information

    This section identifies and lists the replaceable parts of the Henny Penny blast chiller/freezer. 3-2. GENUINE PARTS Use only genuine Henny Penny parts in your cabinet. Using a part of lesser quality or substitute design may result in cabinet damage or personal injury.
  • Page 28 √ √ √ √ √ 1 9560.0326 Evaporator Fan - BCF-24 √ √ √ √ √ 1 9560.0334 Evaporator Fan - BCF-65; BCF/BCM-110 √ √ √ √ √ 1 9501.5939 Evaporator Fan - BCF-24 - Int’l. - 50 Hz. √ √ √ √ √ 1 9501.5947...
  • Page 29 Drier - BCF-24 (7/99 & after); BCF-65 (10/99 & after) 9501.6267 Condenser-BCF-24-208 volt-60 Hz. units 9503.3749 Condenser-BCF-65-208 volt-60 Hz. units 9503.7784 Condenser-BCF/BCM-110 - 208-240 volt-60 Hz units and 400 volt-50 Hz units 9502.7595 Condenser-BCF-24-Int’l.-50 Hz. units 9503.4120 Condenser-BCF-65-Int’l.-50 Hz. units...
  • Page 30 Model BCF-24/65/110, BCM-110 Figure 3. Electrical Parts BCM-110 Item No. Part No. Description BCF-24 BCF-65 BCF-110 √ √ √ √ √ 14 9503.3643 Fuse Holder √ √ √ √ √ 15 9504.0205 Control Board √ √ √ √ √ 16 9503.0912...
  • Page 31 Liquid Receiver - BCF-24/65 9502.5045 Liquid Receiver - BCF/BCM-110 9500.5989 Liquid Receiver - BCF-24 - Int’l. 9503.4096 Liquid Receiver - BCF-65; BCF/BCM-110 - Int’l. 9542.3588 Rear Rodent Cover - BCF-24 (before 7/99) 9542.3596 Rear Rodent Cover - BCF-65 (before 10/99) 9542.6193 Rear Rodent Cover - BCF-24 (7/99 &...
  • Page 32 Sight Glass - BCF-65 - Int’l. 9504.0250 Valve - Rotolock √ √ √ √ √ 9503.7818 High Pressure Controller, BCF/BCM-110 √ √ √ √ √ 503.6174 Thermal Overload Relay, BCF/BCM-110 √ √ √ √ √ recommended parts/* not shown The Electric Component Sets contain overload protector, start relay, run capacitor, and start capacitor.
  • Page 33 (before 10/99 9542.7076 Evap. Deflector-BCF-24 ; BCF-65 (7/99 & after) (10/99 & after) 9505.3989 Evap. Fan Grid - UL-BCF-24 9505.3963 Evap. Fan Grid - UL-BCF-65; BCF/BCM-110 √ √ √ √ √ 9502.0400 Frigiprobe √ √ √ √ √ recommended parts/*not shown...
  • Page 34 Model BCF-24/65/110, BCM-110 Figure 7. Motor & Fan Blade BCM-110 Item No. Part No. Description BCF-24 BCF-65 BCF-110 √ √ √ √ √ 9503.3304 Condenser Fan Motor-UL-BCF-24/65 √ √ √ √ √ 9502.1846 Condenser Fan Motor-UL- BCF/BCM-110 √ √ √ √ √...
  • Page 35 Model BCF-24/65/110, BCM-110 Figure 8. Heaters & Racks BCM-110 Item No. Part No. Description BCF-24 BCF-65 BCF-110 9526.0501 Front Frame Heater-BCF-24-UL (before 7/99) 9503.1084 Front Frame Heater-BCF-24-UL (7/99 & after) 9526.0493 Front Frame Heater-BCF-65-UL (before 10/99) 9503.1076 Front Frame Heater-BCF-65-UL (10/99 & after) 9503.7735...
  • Page 36 Right Side Front Frame - Door-BCF-24 (7/99 & after) 9542.8934 Right Side Front Frame - Door-BCF-65 (10/99 & after) 9542.8942 Right Side Front Frame - Door - BCF/BCM-110 9542.8967 Left Side Front Frame - Door-BCF-24 (7/99 & after) 9542.8975 Left Side Front Frame - Door-BCF-65 (10/99 & after) 9542.8983...
  • Page 37 Description BCF-24 BCF-65 BCF-110 9540.2368 Top/Bottom Front Frame-Door-BCF-24 (before 7/99) Door-BCF-65 (before 10/99) 9542.8900 Top Front Frame-Door-BCF-24 (7/99 & after) BCF/BCM-110;BCF-65 (10/99 & after) 9542.8918 Bottom Front Frame-Door-BCF-24 (7/99 & after) BCF/BCM-110;BCF-65 (10/99 & after) 9503.3635* Decal-Door Handle-BCF-24 9503.3627* Decal-Door Handle -BCF-65;BCF/BCM-110...

This manual is also suitable for:

Bcf-65Bcf-110Bcf-24

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