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Summary of Contents for Textron Greenlee G3 Tugger
- Page 1 INSTRUCTION MANUAL G3 Tugger ® System Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52063472 REV 3 © 2013 Greenlee Textron Inc. 8/13...
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Page 2: Table Of Contents
Motor Assembly ..........18-19 All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. Tugger is a registered trademark of Textron Innovations Inc. -
Page 3: General Safety Rules
Loose clothes, failure to follow maintenance instructions may create a jewelry, or long hair can be caught in moving parts. risk of electric shock or injury. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 4: Specific Safety Rules And Symbols
Do not operate the cable puller in a hazardous environment. Hazards include flammable liquids and gases. Failure to observe this warning will result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 5 Keep hands away from the capstan. Rope at the capstan can crush a hand. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 6: Grounding Instructions
Connect the plug to a corresponding GFCI-protected receptacle that is properly installed and grounded in accordance with all national and local codes and ordinances. Do not use an adapter. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 7: Functional Description Identification
12. Motor Assembly 13. Power Cord 14. Motor 15. Circuit Breaker and Switch 16. Dolly Base Assembly 17. Two-Speed Capstan 18. Motor Attachment 19. Right Angle Sheave Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 8: Specifications
• Place each component so that the pulling forces are used effectively. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 9: Assembly
Note: Lower boom tubes to completely collapsed state as shown in Figure 5 before transporting the cable puller. Figure 3 Figure 5 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 10: Boom Setup
2. Align nose with conduit and lock it in place with long detent pin. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 11: Typical Setup For An Up Pull
® G3 Tugger System Boom Setup (cont’d) Typical Setup for an Up Pull Typical Setup for a Down Pull Typical Setup for a Side Pull Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 12: Operation
1. Pull out the ring pull detent pins (4). 2. Rotate the handles to the next position. 3. Make sure the pins are engaged to the handle. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 13: Pivoting The Elbow And Nose Units
Release the grips when the desired pivot angle is reached, and pivot slightly more to allow both detents to engage in the closest holes. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 14: Puller Operation
If it is continually climbing up the ramp, turn off the puller and remove a wrap. High Speed Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 15: Service
80W–90W gear oil. Adjustment Loosen the 4 screws securing the motor. Push the motor away from the capstan while retightening the motor screws. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 16: Illustrations And Parts Lists
Clip, hitch pin ........3 Pin, clevis ..........3 52066173 Dolly assembly kit [includes 5, 7 (1), 8 (1)] 52066174 Motor assembly kit [includes 6, 7 (2), 8 (2)] Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 17: Head Assembly
(includes one each of 16–18) Mobile Carriage Part No. Description 52066729 Dolly bottom plate weldment ....1 Wheel ............2 Clip, hitch pin ........2 52066178 Wheel assembly kit (includes 2, 3) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 18: Motor Assembly
® G3 Tugger System ILLUSTRATIONS AND PARTS LISTS (cont’d) Motor Assembly Illustration 17 24 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 19 52066180 Sprocket unit assembly kit Washer, thrust ........2 (includes 10–15) 52066183 Pawl assembly kit (includes 19–22, 25) 52054433 Armature and field 52054434 Brush and cap Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 20 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...
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