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Power Stak
PPS2200-62NFO-21
This manual covers PowerStak units with frame
numbers starting with GC stamped into the mast
and shipped March 2014 and after.
Installation, Operation
and Service Manual
Model Number _________________________________
Serial # _______________________________________
Date Placed in Service ________________________
IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT
February 2019
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Summary of Contents for Presto PowerStak PPS2200-62NFO-21
- Page 1 Power Stak PPS2200-62NFO-21 This manual covers PowerStak units with frame numbers starting with GC stamped into the mast and shipped March 2014 and after. Installation, Operation and Service Manual Model Number _________________________________ Serial # _______________________________________ Date Placed in Service ________________________ IMPORTANT: READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT February 2019...
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Page 2: Limited Warranty
There are no implied warranties of any kind, more specifically; there are no warranties of merchant- ability or fitness for any particular purpose. Presto Lifts’ sole warranty shall be as set forth in this limited warranty. Presto Lifts will elect to repair or replace a defective component without charge, if any components should become defective within the limited warranty period. -
Page 3: Table Of Contents
Figure 8: Power Unit ........................23 Figure 9: Hydraulic System ......................24 Figure 10: Hydraulic Schematic....................25 Figure 11: Control Panel ....................... 26 Figure 12: Electric Schematic Diagram ..................27 Figure 13: Battery Connection ...................... 29 PRESTO OWNER’S MANUAL Page 3 POWER STAK PPS2200-62 NFO-21... -
Page 4: Introduction
This manual attempts to provide all of the information necessary for the safe and proper installation, operation and maintenance of Presto Lifts Inc. battery operated, Power Stak. It is important that all personnel involved with the installation, maintenance or operator of the stacker read this manual. -
Page 5: Responsibility Of Owners And Users
Responsibility of Owners and Users Inspection and Maintenance The device shall be inspected and maintained in proper working order in accordance with Presto’s owner’s manual. Removal from Service Any device not in safe operating condition such as, but not limited to, excessive leakage, missing rollers, pins, or fasteners, any bent or cracked structural members, cut or frayed electric, hydraulic, or pneumatic lines, damaged or malfunctioning controls or safety devices, etc. -
Page 6: Certified Operator Training
(OSHA 1910.178 29QFR-7-1-06 Edition) Presto lifts does not offer operator training. Operator training programs may be offered by your local Presto Lifts dealer or obtained online. Enter, "powered industrial truck operator training" into a search engine. - Page 7 FULLY READING THIS MANUAL. In order to provide gency occurs. for the safe operation of these stackers, Presto Lifts Inc. has identified certain hazards that may occur during the Tipovers and falls are very serious accidents; you can be maintenance and use of these lifts.
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Page 8: Installation
3 1/2 inches. This measurement is from the floor, to the top of the front tip of the forks. If higher fork adjust- ment is needed or if there are questions contact Presto Customer Service at 800-343-9322. -
Page 9: Operation
When rotating the butterfly towards the operator, the stacker runs in the reverse direction. Always Figure 1: Operational buttons Turtle Speed Control Pod Top Control Pod Bottom PRESTO OWNER’S MANUAL Page 9 POWER STAK PPS2200-62 NFO-21... -
Page 10: Daily Operations Maintenance Checks
• For fork models, adjust forks to the maximum- practical width. Pick up loads on both forks. • Do not overload. Check load center and load weight capacities on the nameplate. PRESTO OWNER’S MANUAL Page 10 POWER STAK PPS2200-62 NFO-21... -
Page 11: Suggested Daily Operator Checklist
5. Check Brake Function OPERATOR ID ______________________________________ DATE ______________________________ DO NOT USE OR OPERATE STACKER IF ANY FUNCTION IS NOT OPERATING PROPERLY OR IF STACKER APPEARS UNSAFE IN ANYWAY REPORT CONCERNS TO SUPERVISOR IMMEDIATELY! PRESTO OWNER’S MANUAL Page 11 POWER STAK PPS2200-62 NFO-21... -
Page 12: Battery Maintenance
IF BDI IS SHOWING RED BARS BATTERY IS DISCHARGED TOO FAR - CHARGE IMMEDIATELY VOLTAGE Approx. 12.7 V Fully charged Approx. 12.2 V 1/2 charged Approx. 12.0 V 1/4 charged Approx. 11.6 V Discharged PRESTO OWNER’S MANUAL Page 12 POWER STAK PPS2200-62 NFO-21... -
Page 13: Maintenance
MAINTENANCE LABELS: Ensure all precautionary labels and guards are in place. Operation of Presto Power Stak is very simple — as is their construction. They require very little maintenance. MONTHLY OPERATIONS Reasonable care will result in excellent trouble-free perfor- MAINTENANCE CHECKS: mance. -
Page 14: Troubleshooting
¨ Loose or dirty battery connections ¨ Blown fuse(s) • Faulty wiring from fuse to travel control switch • Faulty control switch • Faulty wiring from travel control switch direction con- tactor • Faulty contactor PRESTO OWNER’S MANUAL Page 14 POWER STAK PPS2200-62 NFO-21... -
Page 15: Figure 2: Stacker Body Components
Description Item Description Spacer Cover Fixing Bearing Bolt Load Wheel Drive Wheel Cover Bolt Rear Cover Spindle Screw Stacker Body Assemby Chain Cover Washer Spring Washer Top Cover Caster Assembly Bolt PRESTO OWNER’S MANUAL Page 15 POWER STAK PPS2200-62 NFO-21... -
Page 16: Figure 3: Control Pod
(August 2018 and prior) CONTROL POD PPS2200-62NFO-21 Control Pod Bottom Item Description Item Description Lifting Switch Lifting Switch Lowering Switch Lowering Switch Butterfly Switch Running Switch Belly Button Stop Switch Emergency Reverse Switch Horn Button Horn Button Turtle Speed Switch PRESTO OWNER’S MANUAL Page 16 POWER STAK PPS2200-62 NFO-21... - Page 17 Item Description Item Description Control Pod Assembly Top Cover Button, Horn Accelerator Assembly Knob Snap Ring Bearing Base Belly Switch Hexagon Socket Screw Spring Button Hexagon Socket Screw Spring Switch, Lift PRESTO OWNER’S MANUAL Page 17 POWER STAK PPS2200-62 NFO-21...
- Page 18 Spindle Seat Snap Ring Bearing Spindle Collar Bolt Air Spring Spring Washer Fixing Shaft Washer Control Handle Fixing Board Anchor Handle Bolt Control Pod Collar Spindle Bolt Lock Nut Flat Key PRESTO OWNER’S MANUAL Page 18 POWER STAK PPS2200-62 NFO-21...
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Page 19: Figure 4: Steering Components
Control Handle Bolt Anchor Handle Spring Washer Control Pod Washer Bolt Fixing Board Flat Key Bolt (Tiller arm Pivot up/down) Washer Collar Spindle (Tiller arm Pivot up/ down) Washer Lock Nut PRESTO OWNER’S MANUAL Page 19 POWER STAK PPS2200-62 NFO-21... -
Page 20: Figure 5: Drive Unit
Seal Dust Cover Ring Gear Shaft Gear Wheel Bearing C Clip C Clip Seal Electric Brake Ring Bearing Traction Motor Dust Ring C Clip Screw Gear Screw Screw Spacer Flange Panel PRESTO OWNER’S MANUAL Page 20 POWER STAK PPS2200-62 NFO-21... -
Page 21: Figure 6: Carriage Assembly
Figure 6: Carriage Assembly Item Description Block Washer Roller Bolt Fixed Pin, Chain Cotter Pin Snap Ring Feed Shaft Bolt Fork Assembly PRESTO OWNER’S MANUAL Page 21 POWER STAK PPS2200-62 NFO-21... -
Page 22: Figure 7: Mast Components
Seat, Chain Wheel Snap Ring Snap Ring Bolt Bolt Lift Cylinder Lift Cylinder U Bolt U Bolt 10 Outer Mast Assy Outer Mast Assy 11 Nut 12 Control Valve Control Valve PRESTO OWNER’S MANUAL Page 22 POWER STAK PPS2200-62 NFO-21... -
Page 23: Figure 8: Power Unit
Oil Hose, Return Coupling Oil Tank, Plastic 4A Screw Plug, Metal 10 Oil Hose, Suction Motor 4B Screw Plug, Plastic Bolt, Spring Washer 11 Oil Filter Coupling 12 Oil Tank, Plastic Start Switch Cover, Oil Tank Motor Bolt, Spring Washer 6A Start Switch 12B Cover, Oil Tank PRESTO OWNER’S MANUAL Page 23 POWER STAK PPS2200-62 NFO-21... -
Page 24: Figure 9: Hydraulic System
HYDRAULIC SYSTEM Figure 9: Hydraulic System PPS2200-62NFO-21 Item Description Screw Item Description Washer Screw Washer Hydraulic Assembly Hydraulic Assembly L-Adaptor L-Adaptor O-ring O-ring Oil Hose Oil Hose Adaptor Adaptor PRESTO OWNER’S MANUAL Page 24 POWER STAK PPS2200-62 NFO-21... -
Page 25: Figure 10: Hydraulic Schematic
PRESTO OWNER’S MANUAL Page 25 POWER STAK PPS2200-62 NFO-21... -
Page 26: Figure 11: Control Panel
CONTROL PANEL Figure 11: Control Panel Item Description Controller Fuse Fuse Travel Contactor Item Description Lifting Contactor Controller Fuse Travel Contactor Lifting Contactor PRESTO OWNER’S MANUAL Page 26 POWER STAK PPS2200-62 NFO-21... -
Page 27: Figure 12: Electric Schematic Diagram
PRESTO OWNER’S MANUAL Page 27 POWER STAK PPS2200-62 NFO-21... - Page 28 PRESTO OWNER’S MANUAL Page 28 POWER STAK PPS2200-62 NFO-21...
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Page 29: Figure 13: Battery Connection
MODEL CAGE CODE SCALE DIMENSIONS ARE IN REFERENCE PowerStak INCHES 8000 PROJECT: EL POWER STAK BATTERY CONN DIAG 24VDC USE OF PROPRIETARY INFORMATION LIMITED TO WRITTEN AGREEMENT TITLE: SIZE DWG. NO. PRESTO OWNER’S MANUAL Page 29 POWER STAK PPS2200-62 NFO-21... -
Page 30: Ordering Replacement Parts
Ordering Replacement Parts Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose. Replacement parts should be identical to the original equipment. Presto Lifts will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the unit. -
Page 31: Restocking Policy
Should you feel there is a quality problem, please contact the seller to ask questions and gather information on how to rectify the issue. Presto Lift Inc. reserves the right to determine potential credits, as a result of factory defects, based on its inspection of the merchandise. -
Page 32: Return Materials Authorization Policy
Presto Lifts. Customers shipping returns from the Continental US, Canada, or Mexico have thirty (30) days from date of RMA issue to have the product arrive at Presto Lifts’ facility. All merchandise must arrive Free on Board at Presto Lifts’ facility or the shipment will be refused and returned to the sender.
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