Wen CT1272 Instruction Manual
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Wen CT1272 Instruction Manual

Variable speed track saw
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MODEL CT1272
VARIABLE SPEED
TRACK SAW
Instruction Manual
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
1-800-232-1195 (M-F 8AM-5PM CST)
TECHSUPPORT@WENPRODUCTS.COM
IMPORTANT: Your new tool has been engineered and manufactured to WEN's highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
WENPRODUCTS.COM
For replacement parts and the most up-to-date instruction manuals, visit

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Summary of Contents for Wen CT1272

  • Page 1 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.

  • Page 2: Table Of Contents

    CONTENTS WELCOME Introduction ..................... 3 Specifications ....................3 SAFETY General Safety Rules ..................4 Track Saw Safety Warnings ................6 Electrical Information ..................9 BEFORE OPERATING Unpacking & Packing List ................10 Know Your Track Saw ..................11 Assembly & Adjustments ................13 OPERATION &...

  • Page 3: Welcome

    INTRODUCTION Thanks for purchasing the WEN Track Saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool.

  • Page 4: Safety

    GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
  • Page 5 GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

  • Page 6: Track Saw Safety Warnings

    TRACK SAW SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. TRACK SAW SAFETY 1. Always wear protective gloves when handling saw 3.
  • Page 7 TRACK SAW SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. SECURE YOUR WORKPIECE 6. Do not use the track saw unless all guards are in 1.
  • Page 8 TRACK SAW SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. REDUCING KICKBACK Kickback is a sudden reaction to a pinched, bound or 3.

  • Page 9: Electrical Information

    ELECTRICAL INFORMATION DOUBLE-INSULATED TOOLS The tool’s electrical system is double-insulated where two systems of insulation are provided. This eliminates the need for the usual three-wire grounded power cord. Double-insulated tools do not need to be grounded, nor should a means for grounding be added to the product. All exposed metal parts are isolated from the internal metal motor components with protecting insulation.

  • Page 10: Before Operating

    The items listed below are not included, but are commonly bought with the this saw and made specifically for this track saw (Model Number: CT1272). These items can be purchased at wenproducts.com; to easily find the items on our website, search their model numbers: •...

  • Page 11: Know Your Track Saw

    KNOW YOUR TRACK SAW TOOL PURPOSE Track Saws allow you to easily make miter cuts and rough cuts on large sheets of material. Refer to the following diagrams to become familiarized with all the parts and controls of your track saw. The components will be referred to later in the manual for assembly and operation instructions.
  • Page 12 KNOW YOUR TRACK SAW TOOL PURPOSE Track Saws allow you to easily make miter cuts and rough cuts on large sheets of material. Refer to the following diagrams to become familiarized with all the parts and controls of your track saw. The components will be referred to later in the manual for assembly and operation instructions.

  • Page 13: Assembly & Adjustments

    ASSEMBLY & ADJUSTMENTS WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Read through and become familiarized with the following procedures of handling and adjusting your track saw. Failure to follow the safety instructions may result in serious personal injury. DUST COLLECTION (FIG.
  • Page 14 ASSEMBLY & ADJUSTMENTS C. SCRIBE CUTS Fig. 4 Plunge Lock Plunge Lock 1. Turn the mode selector switch to the scribe cut func- Button Button tion; see “Mode Selection” on page 13. 2. Press the plunge lock button (Fig. 4) and plunge the saw downwards.
  • Page 15 ASSEMBLY & ADJUSTMENTS NOTE: The track, track adapters, clamps, and 3mm hex wrench are not included. These items can be purchased separately at wenproducts.com. 2. Follow step “2.1” if you are using the track, follow Fig. 7 step “2.2” if you are not using the track. 2.1) When using the saw with the track, always align position A (the “0”...
  • Page 16 ASSEMBLY & ADJUSTMENTS 5. Align the track along the workpiece, the right-hand Fig. 10 (flat) side of the track is where the actual cut will occur. Clamp down the track to the work surface so the track is secure. 6. Place the saw onto the track. Make sure the blade will contact the workpiece as intended.
  • Page 17 ASSEMBLY & ADJUSTMENTS USING THE TRACK LOCK Fig. 13 The track lock is an added measure to prevent the track Track Track saw from separating from the track during operation. Lock Knob Lock Knob 1. Pull upwards on the track lock knob and rotate it counterclockwise (so the arrow on the knob points to the 0 on the base), then set the track saw onto the track.
  • Page 18 ASSEMBLY & ADJUSTMENTS DANGER! Never try to use a blade larger than the stated capacity of the saw. Do not use a blade thicker than 1.9mm. It will prevent the blade screw from properly securing the blade on the arbor. Install the suitable blade for your cutting operation.

  • Page 19: Operation & Maintenance

    OPERATION WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Read through and become familiarized with the following procedures of handling and adjusting your track saw. Failure to follow the safety instructions may result in serious personal injury. WARNING! Always let the blade reach full speed before guiding the saw into the workpiece.
  • Page 20 OPERATION OPERATING THE SAW (FIG. 19) 1. Hold the tool firmly with both hands, using both the front grip and the rear handle. Avoid placing your hand 1. Hold the tool firmly with both hands, using both the on the workpiece while making a cut. front grip and the rear handle.
  • Page 21 OPERATION BEVEL CUTTING For instructions on how to bevel the saw blade, see “Adjusting the Bevel Angle” on page 14. Bevel cuts are made using the same technique as crosscuts and ripping described in the previous section. The dif- ference is that the blade is set at a tilted angle between 0° - 48°. A bevel cut made at an angle to the edge of a board is called a compound miter.
  • Page 22 OPERATION PLUNGE CUTS Fig. 20 A plunge cut is a cut that must be made inside the area of the workpiece, rather than starting from an outside edge and working inward. 1. Adjust the bevel setting to zero; see “Adjusting the Bevel Angle”...

  • Page 23: Troubleshooting Guide

    5. Ensure blade is compatible with the material 5. Incorrect blade used for workpiece. type and thickness being cut. 6. Inspect and replace carbon brushes as needed (see page 24). Replacement carbon 6. Worn carbon brushes. brushes (part no. CT1272-031) can be or- dered from wenproducts.com.

  • Page 24: Maintenance

    • Loose hardware, vicing of the tool must be performed by a qualified • Misalignment or binding of moving parts, technician. When servicing, use only identical WEN • Damaged cord/electrical wiring, replacement parts. Use of other parts may be hazard- •...

  • Page 25: Exploded View & Parts List

    EXPLODED VIEW & PARTS LIST NOTE: Not all parts may be available for purchase.
  • Page 26 EXPLODED VIEW & PARTS LIST PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. CT1272-001 Right Handle CT1065-036 Motor Housing Cover CT1065-002 Power Cord Clamp CT1065-037 Spindle Lock Sleeve Self-tapping Screw, CT1272-038 Gearbox CT1065-003 ST4x16 CT1065-039 Depth Selector CT1272-004 Capacitor, 0.47µf...
  • Page 27 EXPLODED VIEW & PARTS LIST PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. CT1065-074 Base CT1272-093 Outer Blade Cover CT1065-075 Bevel Guide Plate, Rear CT1065-095 Screw, M6x8 CT1065-076 Bearing, 607zz Self-tapping Screw, CT1065-096 ST4x34 CT1065-077 Gear Assembly Self-tapping Screw, CT1065-078...

  • Page 28: Warranty Statement

    WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years used for professional or commercial use.

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