Whispbar K497W Fitting Instructions Manual

Whispbar K497W Fitting Instructions Manual

Fitting kit, basic carrier

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K497W
Fitting Kit
EN
Fitting Instructions for Basic Carrier
x 4
x 4
x 4
Revision No: 4C
1

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Summary of Contents for Whispbar K497W

  • Page 1 K497W Fitting Kit Fitting Instructions for Basic Carrier Revision No: 4C...
  • Page 2 Fitting Kit K497W MAX kgs (lbs) Dodge Ram 1500 , 2dr Truck 02-08 75 kgs (165 lbs) 75 kgs (165 lbs) Ram 1500 , 4dr Truck 02-08 75 kgs (165 lbs) 75 kgs (165 lbs) Ram 2500/3500 , 2dr Truck 03-09...
  • Page 3: First Time Installation

    Fitting Kit K497W First Time Installation Remove parts from inside the package and check. Contact your dealer if any parts are missing or damaged. This kit fits type A, B, C and D. These instructions show type A crossbar fitted. They also apply to type B, C and D.
  • Page 4 Fitting Kit K497W Use keys to remove covers. Use hex screwdriver to reverse adjusting screw 10 turns. Press adjusting screw and pull crossbar legs out. Refer to the crossbar instructions for crossbar adjustment method. Ensure each end of the crossbar is...
  • Page 5 Fitting Kit K497W Remove locking screw. Apply protective strip as shown.  Trim if required. A = Clear B = Grey Attach clamp to each leg. NOTE; clamps may have labels showing their positions on the vehicle (For example; "Front Right").
  • Page 6 Fitting Kit K497W Refit locking screw so that it goes through the hole in the clamp. Do not begin to tighten the locking screw. Fit rubber pad (supplied with crossbar) to foot. Make sure the pad fits into the holes...
  • Page 7 Fitting Kit K497W Fitment Place crossbar on vehicle. Minimum recommended spacing between the bars is 700mm (27 1/2") (unless otherwise stated). Attaches to factory-fitted mounting points located between rubber seals on door frame Please check the rear of this manual for information relating specifically to your vehicle.
  • Page 8 Fitting Kit K497W Adjust the legs on the crossbar so that they are positioned equally from the ends of the crossbar, and the clamps engage firmly on the body work of the vehicle. Tighten adjusting screw to 5 Nm (3.7 ft lb) hand tight.
  • Page 9 Fitting Kit K497W Check crossbar is securely attached to the vehicle. Use keys to fit and lock covers CAUTION: Recheck all fasteners immediately after a load is applied to the crossbars. Regularly check screws are tight.
  • Page 10: Maintenance

    Fitting Kit K497W Maintenance Clean the car roof and surfaces of the product that will be in contact with the car roof. Follow the fitting instructions for fitting the product to your vehicle. Make sure all steps are carried out in order.
  • Page 11 Fitting Kit K497W Check and replace worn out or defective parts. Keep the product clean and maintained. Never drive into a car wash with the roof rack system fitted. Lubricate locks and adjusting screws at regular intervals. Remove the products from the vehicle when not in use.
  • Page 12 Fitting Kit K497W Ram 1500, 2dr Truck 02-08 (US) -450mm -80mm 1030mm 1000mm -17 -11/16ths" -3 -1/8ths" 40 9/16ths" 39 3/8ths" Ram 1500, 4dr Truck 02-08 (US) -190mm 420mm 1010mm 986mm -7 -1/2ths" 16 9/16ths" 39 3/4ths" 38 13/16ths" Ram 2500/3500, 2dr Truck 03-09 (US)
  • Page 13: Warranty And Disclaimer

    Make a claim as soon as practicable by contacting the Whispbar dealer from whom you purchased the product, who will give you instructions on how to proceed. If you are unable to contact the Whispbar dealer, or the dealer is not able to remedy the defect, you should contact Yakima as soon as practicable at: Call: 0800 4776 722 (NZ) or 1800 143 548 (AU) Email: warranty@yakima.co.nz or warranty@yakima.com.au...
  • Page 14 Yakima or the Whispbar dealer will be borne by you. Following receipt of the product and purchase invoice or receipt, Yakima or the Whispbar dealer must inspect the product to determine whether the claim falls within the warranty. If: 4.1 the claim falls within the warranty, Yakima will remedy any defects in materials or workmanship becoming apparent during the...

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