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Summary of Contents for Magnum MLT3060K
- Page 1 POWER PRODUCTS LLC LIGHT TOWER MLT3060M • MLT3060K MLT3080M • MLT3080K www.discount-equipment.com OPERATING MANUAL...
- Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand Brothers, Essick, Miller Spreader, Skyjack, Lull, Skytrak,...
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Page 3: Introduction
INTRODUCTION This manual provides information and procedures to safely operate and maintain the Magnum Power Products LLC unit. For your own safety and protection from physical injury, carefully read, understand, and observe the safety instructions described in this manual. Keep a copy of this manual with the unit at all times. -
Page 4: Table Of Contents
COMPONENT LOCATIONS ......................13 LIGHT TOWER SET UP........................14 RAISING THE MAST........................15 RAISING THE MAST WITH ELECTRIC WINCH OPTION............... 16 MAIN CONTROL PANEL - MLT3060M/MLT3060K ................. 17 MAIN CONTROL PANEL - MLT3080M/MLT3080K ................ 18 PRESTART CHECKLIST ......................... 19 STARTING THE UNIT........................19 AUTOMATIC SHUTDOWN ...................... -
Page 5: Safety Notes
SAFETY NOTES This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. This manual contains DANGERS, WARNINGS, CAUTIONS, NOTICES and NOTES which must be followed to prevent the possibility of improper service, damage to the equipment, personal injury or death. -
Page 6: Engine Safety
• ALWAYS extend the outriggers and level the unit before raising the mast. DO NOT retract the outriggers while the mast is up. • If for any reason any part of the mast hangs up or winch cable develops slack while raising or lowering the mast, STOP immediately and contact an authorized service representative. -
Page 7: Service Safety
SERVICE SAFETY This unit uses high voltage circuits capable of causing serious injury or death. Only a qualified electrician should troubleshoot or repair electrical problems occurring in this equipment. • Before servicing, make sure the Engine Start switch is turned to OFF, circuit breakers are open (off) and the negative terminal on the battery is disconnected. -
Page 8: Reporting Trailer Safety Defects
REPORTING TRAILER SAFETY DEFECTS If you believe your trailer has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Magnum Power Products LLC. -
Page 9: Safety Symbol Summary
SAFETY SYMBOL SUMMARY This equipment has been supplied with numerous safety and operating decals. These decals provide important operating instructions and warn of dangers and hazards. Replace any missing or hard-to-read decals and use care when washing or cleaning the unit. Decal placement and part numbers can be found in the parts manual. Below is a summary of the intended meanings for the symbols used on the decals. -
Page 10: Specifications - Mlt3060M, Mlt3060K
SPECIFICATIONS - MLT3060M, MLT3060K MAGNUM MODEL MLT3060M MLT3060K Engine Make/Brand..............Mitsubishi........Kubota Model ................L3E-W461ML ....... D1005-E3BG1-MGM-1 Type ................Diesel, liquid cooled, 4-stroke..Diesel, liquid cooled, 4-stroke Horsepower - prime hp (kW) ........10.5 (7.8) ........11.7 (8.7) Horsepower - standby hp (kW) ........12.2 (9.1) ........13.1 (9.8) Operating Speed rpm .......... -
Page 11: Specifications - Mlt3080M, Mlt3080K
SPECIFICATIONS - MLT3080M, MLT3080K MAGNUM MODEL MLT3080M MLT3080K Engine Make/Brand..............Mitsubishi........Kubota Model ................L3E-W461ML........ D1105-E3BG Type ................Diesel, liquid cooled, 4-stroke..Diesel, liquid cooled, 4-stroke Horsepower - prime hp (kW) ........10.5 (7.8) ........13.5 (10.1) Horsepower - standby hp (kW) ........12.2 (9.1) ........15.4 (11.5) Operating Speed rpm .......... -
Page 12: Unit Dimensions
UNIT DIMENSIONS 00207 MLT3060M/K, 170 in 68 in 30 ft 49 in 98 in MLT3080M/K (4.32 m) (1.73 m) (9.14 m) (1.25 m) (2.49 m) Specifications are subject to change without notice. -
Page 13: Unit Serial Number Locations
VIN Tag Manufactured by MAGNUM POWER PRODUCTS LLC A wholly owned subsidiary of Generac Power Systems, Inc. TIRE AND LOADING INFORMATION MANUFACTURED BY/FABRIQUE PAR: Magnum Power Products LLC DATE: 00/0000 215 Power Drive • Berlin, WI 54923 GVWR/PNBV: 000KG (0000LBS) COLD INF. -
Page 14: Component Locations
COMPONENT LOCATIONS Mast Rotation Central Knob Lift Point Control Engine Exhaust Battery Forklift Pockets LEFT SIDE Radiator Access Engine Fuel Fill Access Outriggers RIGHT SIDE 00103... -
Page 15: Light Tower Set Up
LIGHT TOWER SET UP 1. For maximum light coverage, locate the unit at ground level or in a spot higher than the area being illuminated by the lamps. WARNING The mast extends up to 30 ft (9.14 m). Make sure area above the unit is open and clear of overhead wires and obstructions. -
Page 16: Raising The Mast
RAISING THE MAST 1. Set up and level the unit. Refer to “Light Tower Set Up” on page WARNING The unit must be leveled with the DETAIL A DETAIL C DETAIL E outriggers extended before raising the mast. The outriggers must remain extended while the mast is up. -
Page 17: Raising The Mast With Electric Winch Option
RAISING THE MAST WITH ELECTRIC WINCH OPTION 1. Set up and level the unit. Refer to “Light Tower Set Up” on page WARNING The unit must be leveled with the DETAIL C DETAIL D outriggers extended before raising the mast. The outriggers must remain extended while the mast is up. -
Page 18: Main Control Panel - Mlt3060M/Mlt3060K
MAIN CONTROL PANEL - MLT3060M/MLT3060K BALLAST INDICATOR LIGHTS MAIN BREAKER 240V TURN MAIN BREAKER MAST LIGHT SWITCHES 120V BREAKER GLOW PLUG GLOW INDICATOR PLUG START POWER PRODUCTS LLC 215 POWER DRIVE BERLIN, WI 54923 120V 1-800-926-9768 www.m-p-llc.com 240V BREAKER NEUTRAL BONDED TO FRAME 00165 1. -
Page 19: Main Control Panel - Mlt3080M/Mlt3080K
MAIN CONTROL PANEL - MLT3080M/MLT3080K BALLAST INDICATOR LIGHTS MAIN BREAKER 240V POWER PRODUCTS LLC 215 POWER DRIVE BERLIN, WI 54923 1-800-926-9768 www.m-p-llc.com TURN MAIN BREAKER MAST LIGHT SWITCHES 120V 120V BREAKER BREAKER GLOW PLUG GLOW INDICATOR PLUG 240V START BREAKER 120V 120V 240V... -
Page 20: Prestart Checklist
PRESTART CHECKLIST Before starting the unit, all items in the prestart checklist must be completed. Read and understand ALL safety sections at the beginning of this manual. Ensure all maintenance procedures are up to date. For more information, refer to “General Maintenance”... -
Page 21: Automatic Shutdown
AUTOMATIC SHUTDOWN This unit is equipped with a low oil pressure and high coolant temperature automatic shutdown system. This system will automatically shut off the fuel supply to stop the engine if oil pressure drops too low or the engine exceeds normal operating temperature. -
Page 22: Wet Stacking
WET STACKING The unit is powered by a diesel engine. Diesel engines are susceptible to wet stacking if lightly loaded. Wet stacking occurs when an engine is run at less than 30% of its full load capacity, causing unburned fuel to accumulate in the exhaust system. -
Page 23: Lowering The Mast
5. After the mast is completely down, insert the mast cradle locking pin and secure it with the safety pin. Note: If the trailer is going to be moved, Magnum Power Products LLC strongly recommends the lights be removed from the mast and stowed for transportation. Refer to “Removing the Lights for Transportation”... -
Page 24: Removing The Lights For Transportation
REMOVING THE LIGHTS FOR TRANSPORTATION 1. On units equipped with quick disconnect fittings for the lights, disconnect the power cords from the junction box at the top of the mast. Replace the dust caps on the junction box. On hard wired units, remove the junction box cover, located on the top of the mast, and disconnect ONLY the mast light wires from the connectors . -
Page 25: Lifting The Unit
LIFTING THE UNIT When lifting the unit, attach any slings, chains or hooks directly to the central lift point. The central lift point is located on the mast between the two forklift pockets. 1. Make sure the equipment being used to lift the unit Upper has sufficient capacity. -
Page 26: Basic Maintenance Schedule - Mitsubishi Engine
• Check fuel level Note: If the engine was run out of fuel or the fuel tank was drained, it may be necessary to bleed the fuel lines. Refer to the engine operator’s manual supplied with the unit. BASIC MAINTENANCE SCHEDULE - MITSUBISHI ENGINE Refer to the original equipment manufacturer’s operating manual for a complete list of maintenance requirements. -
Page 27: Basic Maintenance Schedule - Kubota Engine
BASIC MAINTENANCE SCHEDULE - KUBOTA ENGINE Refer to the original equipment manufacturer’s operating manual for a complete list of maintenance requirements. Failure to comply with the procedures as described in the engine operator’s manual will nullify the warranty, decrease performance and cause equipment damage or premature equipment failure. -
Page 28: Winch Use, Operation & Maintenance - Manual
WINCH USE, OPERATION & MAINTENANCE - MANUAL PRIOR TO USE • Inspect rope or cable and replace if damaged. • Check mounting hardware for proper tightness and re-torque if necessary. • Gears, ratchet pivot point and shaft bushings must be kept lubricated with a thin oil or grease. OPERATION Take Line/Load In: 1. -
Page 29: Jack Maintenance
• Check motor brushes periodically and replace when necessary. Note: Only the motor brushes and brake assembly require periodic replacement. PREVENTIVE MAINTENANCE SCHEDULE Semi-Annually Or After First Maintenance Activity Before Each Use After Each 25 Hours Operation Of Operation Check Fasteners ... -
Page 30: Trailer Wheel Bearings
TRAILER WHEEL BEARINGS The trailer axles are equipped with a grease zerk fitting to allow lubrication of the wheel bearings without the need to disassemble the axle hub. To lubricate the axle bearings, remove the small rubber plug on the grease cap, attach a standard grease gun fitting to the grease zerk fitting and pump grease into the fitting until new grease is visible around the nozzle of the grease gun. -
Page 31: Troubleshooting The Lights
If proper voltage is not achieved, perform capacitor check to determine if the capacitor or coil needs to be replaced. If problems persist, contact Magnum Power Products LLC Technical Service at 1-800-926-9768 for assistance. -
Page 32: Mast Light Connections
MAST LIGHT CONNECTIONS MAST JUNCTION BOX WIRING MAST LIGHT CONNECTIONS 4-LIGHT 4-LIGHT 00175... -
Page 33: Ac Wiring Diagram
AC WIRING DIAGRAM 15 A 15 A 15 A 15 A... -
Page 34: Dc Wiring Diagram - Mitsubishi
DC WIRING DIAGRAM - MITSUBISHI... -
Page 35: Dc Wiring Diagram - Kubota
DC WIRING DIAGRAM - KUBOTA After serial Number: 0900090... -
Page 36: Dc Wiring Diagram - Electric Winch
DC WIRING DIAGRAM - ELECTRIC WINCH... -
Page 37: Dc Wiring Diagrams For Optional Equipment
DC WIRING DIAGRAMS FOR OPTIONAL EQUIPMENT... -
Page 38: Trailer Lights Wiring Diagram
TRAILER LIGHTS WIRING DIAGRAM SPADE SPADE... -
Page 39: Service Log
www.discount-equipment.com REV: H PART NO: 10714 12.20.13...
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