Issue 2 July 2012 Contents Page Intended Use General safety Machine Specification Operating instructions Mounting of cutters Remedies for hole making problems Wiring Diagram Exploded diagram of machine Parts List Maintenance checks Trouble shooting Warranty 1) INTENDED USE The magnetic drill is intended for use to drill a hole in a ferrous material. The magnet is used to hold the drill in place whilst the drill is functioning elevating the stress placed on the user and increase the low precision that would be incurred when using a hand held drill.
Issue 2 July 2012 WARNING! Read and understand all instruction before operating any drilling system. Failure to follow all instructions listed below may result in electrical shock, damage to drilling system and even personal injury. 2) GENERAL SAFETY INSTRUCTIONS Work area Keep your working area clean and well lighted.
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Issue 2 July 2012 Foreseeable Misuse During operation, failure to keep the cable away from the machine body, will result in the cable damaged by drill bit, causing electric conduction and other accidental injury. Before operation, when plugging the power source, failure to turn all the switches to position <off>, may result in accidental start-up from the machine, causing accidental injury.
Issue 2 July 2012 3) Machine Specification Model Number CM/705/1A / CM/705/3A Motor specification 110V full load 10.8A 1100W 230V full load 5.4A 1100W No Load rpm 650 rpm Max hole cutting capacity 35mm x 25mm deep Overall dimensions Height 210mm Width 100mm Length 285mm Net weight...
Issue 2 July 2012 4) OPERATION-GENERAL WARNING: Always ensure that the magnet is adhered properly to the work piece before beginning drilling. NOTE: If mounting to a curved surface beam, mount the machine parallel to the curve in the work piece. WARNING: Avoid operating at more than 90 degrees from horizontal.
Issue 2 July 2012 5) MOUNTING ANNULAR CUTTERS CAUTION: Never use a cutting tool that is larger than the maximum rated capacity of the machine. • The machine has been made to accept cutters having 19.05mm (3/4”) dia. shanks. • The following procedure is to be used when mounting cutters.
Issue 2 July 2012 Incorrectly re-sharpened cutter. Refer to instructions and a new cutter for proper tooth geometry. Use sufficient steady pressure to slow the drill down. This will Insufficient or spasmodic cutting pressure. result in optimum cutting speed and chip load. 7) Wiring Diagram...
Issue 2 July 2012 9) Parts List Parts Name Part number Qty No. Parts Name Part number INTERNAL CIRCLIP RD49000 46.) CRANK HUB RD49049 ARBOR WASHER RD49001 47.) SPRING RD49050 O-RING RD49212 51.) CRANK LEVER RD49054 COOLANT SEAL RD49002 52.) GRIP RD49055 SPRING...
Issue 2 July 2012 10) Tips for keeping your machine in correct working order. In order to ‘get the best life’ out of your Rotabroach machine always keep in good working order. A well maintained machine is a happy machine. A number of items must always be checked on Rotabroach machines.
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Issue 2 July 2012 Check operation of the machine. The machines operation must be checked to ensure that all components are working correctly. Machine Brushes - should be checked to make sure there is no abnormal wear present this should be checked at least once a week if used frequently.
Issue 2 July 2012 11) TROUBLE SHOOTING Magnet and motor do not function - The magnet switch is not connected to the power supply - Damaged or defective wiring - Defective fuse - Defective magnet switch - Defective Control Unit - Defective power supply Magnet does function, the motor does not - Damaged or defective wiring...
Issue 2 July 2012 WARRANTY STATEMENT Rotabroach® warrants its machines to be free from faulty materials, or workmanship under normal use for a period of 6 months from initial date of purchase and 90 days for all other parts (excluding cutters), provided that the warranty registration card (or online registration) has been completed and returned to Rotabroach®, or its designated distributor within a period of (30) days from the purchase date, failure to do so will void the warranty.
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