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Part # HSW-6420
Processes
MIG (GMAW)
TIG (GTAW)
STICK (SMAW)
INVERTER MULTMIG WELDER
HSM200 LCD
OPERATORS' MANUAL
IMPORTANT: Read this Owner's Manual Completely before attempting to use this
equipment. Save this manual and keep it handy for quick reference. Pay particular
attention to the safety instructions we have provided for your protection. Contact your
distributor if you do not fully understand this manual.
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Table of Contents
Related Manuals for H&S AUTOSHOT HSM200
Summary of Contents for H&S AUTOSHOT HSM200
- Page 1 MIG (GMAW) TIG (GTAW) STICK (SMAW) INVERTER MULTMIG WELDER HSM200 LCD OPERATORS’ MANUAL IMPORTANT: Read this Owner’s Manual Completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. Contact your...
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Page 2: Table Of Contents
CONTENT §1 Safety ................2 §1.1 Signal Explanation ..................2 §1.2 Arc Welding Damage ................... 2 §1.3 The knowledge of Electric and Magnetic Fields ........5 §2 Overview ....... Error! Bookmark not defined. §2.1 Brief Introduction ..........Error! Bookmark not defined. §2.2 Working Principle.................. -
Page 3: Safety
1 Safety § §1.1 Signal Explanation The above signals mean warning! Notice! Running parts and getting an electric shock or thermal parts will take damage for your body or others. The corresponding notices are as follows. It is quite a safe operation after taking several necessary protection measures. - Page 4 Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded. Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition.
- Page 5 SELF-PROTECTION Keep all equipment safety guards, covers and devices in position and in good repair. Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.
- Page 6 Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail.
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Page 7: Working Principle
§2.2 Working Principle The working principle of HSW SERIES arc welding machine is shown as the following figure. Single-phase 110V/220V work frequency AC is rectified into DC, then is converted to medium frequency AC by inverter device (IGBT), after reducing voltage by medium transformer (the main transformer) and rectifying by medium frequency rectifier (fast recovery diodes), and is outputted by inductance filtering. -
Page 8: Installation And Adjustment
§3 Installation and Adjustment §3.1 Parameters Model HSM200 LCD Parameters Input Voltage（V） 1~110/120/130±10% 1~220/230/240±10% Input Current（A） 37 MIG 28 MMA 28 TIG 28 MIG 32 MMA 22 TIG Input Power（KW） 4.0 MIG 3.1 MMA 3.1 TIG 6.2 MIG 7.3 MMA 4.9 TIG... -
Page 9: Equipment Connection
§3.2 CSA/UL Duty Cycle Rating The letter “X” stands for the duty cycle, which is defined as the proportion of the time (10 minutes) that a machine can work continuously at 100% of rated welding current in an ambient temperature of 105°F. The relation between the duty cycle “X”... -
Page 10: Operation
Operation Steps： 1、Connect the power source input cable of welding machine with the output port of air switch in electric box on the spot. 2、Connect the cable plug of wire feeder to the positive output of welding machine. 3、Connect the control cable plug of wire feeder to the aero socket on the front board of welding machine. 4、... -
Page 11: Welding Operation
MAINTENANCE AND TROUBLESHOOTING §4.2Welding operation： Main Start-up Interface (POWER MIG 200 LCD): 1. Function selection interface: rotate L Knob in the interface to choose from the four welding methods of MIG/MAG Synergic, MIG/MAG Manual, Stick and TIG Lift. 2. Synergic parameter selection interface: a synergic parameter may be selected by rotating L Knob in the interface. - Page 12 MAINTENANCE AND TROUBLESHOOTING 5. Function icon display interface: an interface displaying the icon of the welding method currently used. 6. Welding mode icon display interface: an interface displaying the icon of the welding mode currently used (2T/4T). 7. Synergic parameter display interface: an interface displaying the synergic parameters currently used (only available when MIG/MAG Synergic welding method is selected).
- Page 13 MAINTENANCE AND TROUBLESHOOTING 2. Selection of synergic parameters: 1) In the main interface, press the MENU key to enter the synergic parameter selection interface; 2) In the synergic parameter selection interface, rotate L Knob to select the required synergic parameters and press it for confirmation in the interface shown below: 3.
- Page 14 MAINTENANCE AND TROUBLESHOOTING 4. Setting of welding current and voltage 1) Press the ENTER key to enter the welding interface shown below: 2) In the welding interface, rotate L Knob to set the welding current, for which the adjustable scope is different with the welding wires and gases as described in §4.3; 3) The welding voltage will be automatically set as the value corresponding to that of the welding current set by rotating L Knob.
- Page 15 MAINTENANCE AND TROUBLESHOOTING 2. Selection and setting of welding parameters: 1) In the main interface, press the MENU key to enter the welding parameter setting interface; 2) In the welding parameter setting interface, rotate L Knob to select the parameter as required and rotate R Knob to set a value for the parameter, afterwards, press L Knob or R Knob for confirmation.
- Page 16 MAINTENANCE AND TROUBLESHOOTING §4.2.3 Operation of the Stick welding method: 1. Selection of the welding method: 1) In the main interface, press the MENU key to enter the function selection interface; 2) In the function selection interface, rotate L Knob to select the Stick welding method and press it for confirmation.
- Page 17 MAINTENANCE AND TROUBLESHOOTING §4.2.4 Operation of the TIG Lift welding method: 1. Selection of the welding method: 1) In the main interface, press the MENU key to enter the function selection interface; 2) In the function selection interface, rotate L Knob to select the TIG Lift welding method and press it for confirmation.
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Page 18: Welding Parameters
MAINTENANCE AND TROUBLESHOOTING Note: 1. In the welding process, press the MENU key to return to the main interface and re-set parameters, and then press the ENTER key to enter the welding interface; 2. In the function selection interface, rotate L Knob to select a welding method as required and press L Knob two times to directly enter the welding interface. -
Page 19: Operation Environment
MAINTENANCE AND TROUBLESHOOTING Fe-metal Flux-cored 60-160 Fe-metal Flux-cored 60-180 Fe-metal Flux-cored 70-200 Ss-metal Solid - 60-160 cored Ss-metal Solid - 70-170 cored Ss-metal Solid - 70-200 cored AL-Mg Solid -cored 100-170 §4 .4Operation environment Height above sea level ≤1000 M ▲... - Page 20 MAINTENANCE AND TROUBLESHOOTING Date Maintenance items Observe that whether panel knob and switch in the front and at the back of arc welding machine are flexible and put correctly in place. If the knob has not been put correctly in place, please correct; If you can't correct or fix the knob , please replace immediately;...
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Page 21: Maintenance
MAINTENANCE AND TROUBLESHOOTING §5.2 Troubleshooting ⚫ Before arc welding machines are dispatched from the factory, they have already been debugged accurately. So forbid anyone who is not authorized to change the equipment! ⚫ Maintenance course must be operated carefully. If any wire becomes flexible or is misplaced, it maybe potential danger to user! ⚫... - Page 22 MAINTENANCE AND TROUBLESHOOTING Wire feed pipe is jammed Repair or change it Tip is jammed because of Repair or change it splash Output cable is connected Screw it down or change it No striking arc and no mistakenly, or loosen output voltage Control circuit damaged Check the circuit...
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Page 23: Maintenance Of Mig Gun Mechanism
MAINTENANCE AND TROUBLESHOOTING §5.3 Maintenance of MIG Gun mechanism §5.3.1 The operation for the MIG GUN 1. Service the wire feed mechanism at least every time the reel is changed. ·Check the wear of the feed roll groove and change the feed roll when necessary. ·Clean the welding gun wire guide with compressed air. - Page 24 MAINTENANCE AND TROUBLESHOOTING §5.3.2 Parts Breakdown for the HSL15-10 MIG GUN §3.3.2 The parts list for the MIG GUN IFT0063 螺丝 M4X6 UNI 6107 IHJ0645 二氧化碳欧式后把套 ICG6000 导电嘴扳手 IHJ0028 电缆护套 12-16-25 MMQ Description QTY. Part Number IIC0500 带绝缘层送丝管0.6-0.8 3米 蓝色 ICN0663 同轴电缆组/16mmq/3米...
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Page 25: Electrical Schematic Drawing
MAINTENANCE AND TROUBLESHOOTING 5.4 Electrical schematic drawing - Ⅳ -...
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