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Ametek Drexelbrook DR6400 Handbook

24 ghz radar (fmcw) level transmitter for solids from granulates to rocks
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DR6400
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Handbook
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Handbook
24 GHz Radar (FMCW) Level Transmitter for solids from
granulates to rocks
© AMETEK Drexelbrook - DR6400-PM-English-Issue 1

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Summary of Contents for Ametek Drexelbrook DR6400

  • Page 1 DR6400 DR6400 DR6400 DR6400 Handbook Handbook Handbook Handbook 24 GHz Radar (FMCW) Level Transmitter for solids from granulates to rocks © AMETEK Drexelbrook - DR6400-PM-English-Issue 1...
  • Page 2 IMPRINT :::::::::::::::::::::::::::::::::: All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of AMETEK Drexelbrook. Subject to change without notice. Copyright 2019 by AMETEK Drexelbrook www.drexelbrook.co 01/2019 - DR6400-PM-English-Issue 1...

  • Page 3: Table Of Contents

    3.9.2 How to tilt the device......................41 3.10 How to turn or remove the display module (option) ............ 42 3.11 Weather protection....................... 43 3.11.1 How to attach the weather protection to the device............43 3.11.2 How to open the weather protection .................. 45 DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 4 6.4.6 How to configure the device to measure volume or mass..........108 6.4.7 How to measure correctly in silos with curved or conical bottoms........110 6.4.8 How to make a filter to remove radar signal interference ..........111 6.5 Status messages and diagnostic data................112 www.drexelbrook.co DR6400-PM-English-Issue 1...
  • Page 5 7.1.3 How to clean the top surface of the device................. 120 7.1.4 How to clean horn antennas under process conditions............. 120 7.2 Service warranty......................121 7.3 Replacement of the DR6300 signal converter with the DR6400 signal converter ..122 7.4 Spare parts availability....................125 7.5 Availability of services ....................125 7.6 Returning the device to the manufacturer..............
  • Page 6 9.10.2 PDM menu tree (details for settings) ................160 10 Appendix 10.1 Order code ........................163 10.2 Spare parts ......................... 168 10.3 Accessories: general items..................174 10.4 Accessories: process connection kits................ 175 10.5 Glossary ........................178 11 Notes www.drexelbrook.co DR6400-PM-English-Issue 1...

  • Page 7: Safety Instructions

    — 2019-03-27 HMI (LCD display BL1.31.06 ER2.0.0_ 4002905801b DR6400-PM- option) Issue 1 Main and Support 4002815701f Sensor 4002859301a 1 If the device does not have the display module option, the module reference number is 4002905802a DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 8: Intended Use

    Declaration of Conformity. You can download this document free of charge from the website. All devices are based on the CE marking and meet the requirements of NAMUR Recommendations NE 21, NE 43, NE 53 and NE 107. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 9: Radio Approvals

    DR6400xxxxxxxxxxxxx7xxx... PP / DN80 (3¨) Drop DR6400xxxxxxxxxxxxxAxxx... PP / DN100 (4¨) Drop DR6400xxxxxxxxxxxxxBxxx... PP / DN150 (6¨) Drop DR6400xxxxxxxxxxxxxCxxx... PTFE / DN80 (3¨) Drop DR6400xxxxxxxxxxxxxExxx... PTFE / DN100 (4¨) Drop DR6400xxxxxxxxxxxxxFxxx... PTFE / DN150 (6¨) Drop DR6400xxxxxxxxxxxxxGxxx... DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 10 • installation and maintenance of the TLPR equipment shall be performed by professionally trained individuals only. For data about how to install EMI/RFI shielding gaskets, refer to the instructions supplied with this accessory. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 11 Bleien 47°20’26" N 08°06’44" E Sweden Onsala 57°23’45" N 11°55’35" E Cambridge 52°09'59" N 00°02'20" E Darnhall 53°09'22" N 02°32'03" W Jodrell Bank 53°14'10" N 02°18'26" W Knockin 52°47'24" N 02°59'45" W Pickmere 53°17'18" N 02°26'38" W DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 12: And Canada

    Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is • connected. Consult the dealer or an experienced radio/TV technician for help. • www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 13 The Director of the DRAO may be contacted at 250-497-2300 (tel.) or 250-497-2355 (fax). Alternatively, the Manager, Regulatory Standards, Industry Canada, may be contacted. The Product Marketing Name (PMN) of this device is "DRx400 series". DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 14 (T=TLPR or L=LPR) and the type of signal converter (compact (C)) TLPR device: HVIN: 24GHZ-T-C LPR device: HVIN: 24GHZ-L-C 3 FCC ID and IC number TLPR device: FCC-ID:Q6BFMCW24G74T, IC number: 1991D-FMCW24GX4T LPR device: FCC-ID: Q6BFMCW24G74L, IC number: 1991D-FMCW24GX4L www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 15: Safety Instructions From The Manufacturer

    The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes. DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 16: Product Liability And Warranty

    This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 17: Warnings And Symbols Used

    In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 18: Device Description

    Antenna extensions are available for this device. These are supplied attached to the device. If the antenna extensions are too long, the device will be supplied in two parts. For more data about the assembly procedure, refer to How to attach antenna extensions on page 35 www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 19: Device Description

    INFORMATION! Accessories: Accessories: Accessories: Accessories: For more data about general items, refer to Accessories: general items on page 174 . For more Accessories: process connection kits on page 175 data about process connections, refer to DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 20: Visual Check

    Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. INFORMATION! Compare the material references on the side of the process connection with the order. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 21: Nameplates

    11 cQPSus electrical safety certification for the USA and Canada. Agrees with NEC and CEC requirements for installa- tion in ordinary locations. 12 WARNING! Hot surface. If the device is connected to tank that operates at high temperature, there is a risk of injury. DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 22: Installation

    2 Put the device on its side. We recommend that you use the packaging in which it was delivered. 3 Storage temperature range: -40...+85°C / -40...+185°F • Store the device in a dry and dust-free location. • Keep the converter out of the sunlight. • Store the device in its original packing. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 23: Transport

    • Protect the signal converter from direct sunlight. If necessary, install the weather protection accessory. • Do not subject the signal converter to heavy vibrations. The devices are tested for vibration and agree with EN 50178 and IEC 60068-2-6. DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 24: Pressure And Temperature Ranges

    +266 Metallic Horn +130 +266 1 The maximum process connection temperature must agree with the temperature limits of the gasket material Guidelines for maximum operating pressure For more data on pressure ratings, refer to on page 137. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 25: Recommended Mounting Position

    3 The minimum measured level for a device without a 2° slanted PP flange option or orientation system (max. 30°) 4 The minimum measured level for a device with a 2° slanted PP flange option or orientation system (max. 30°) DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 26 Figure 3-6: There is no maximum limit to the number of devices that can be operated in the same silo There is no maximum limit to the number of devices that can be operated in the same silo. They can be installed adjacent to other radar level transmitters. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 27: Tanks With Dish-Shaped And Conical Bottoms

    Dish-shaped or conical bottoms have an effect on the measuring range. The device cannot measure to the bottom of the tank. If possible, install the device as shown in the illustration that follows: Figure 3-7: Tanks with dish-shaped or conical bottoms 1 Axis of radar beam 2 Minimum level reading DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 28: Mounting Restrictions

    Do not put the device immediately above equipment and obstacles in a silo or pit. This can have an effect on the performance of the device. INFORMATION! If possible, do not install a nozzle on the silo centerline. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 29 Metallic Horn, DN150 (6¨) 6° Metallic Horn, DN200 (8¨) 5° PTFE Drop, DN80 (3¨) 8° PTFE Drop, DN100 (4¨) 7° PTFE Drop, DN150 (6¨) 4° PP Drop DN80 (3¨) 9° PP Drop, DN100 (4¨) 7° PP Drop, DN150 (6¨) 5° DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 30: Process Connections

    Figure 3-10: Flange connections: installation procedure Ød = nozzle diameter h = nozzle height Recommended nozzle size for flange connections The nozzle must be as short as possible. Refer to the table below for the maximum height of the nozzle: www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 31 • Tighten the flange bolts. Refer to local rules and regulations for the correct torque to apply to the bolts. End of the procedure. If the antenna diameter is larger than the process connection size (flange) Figure 3-11: How to attach the device if the antenna diameter is larger than the process connection size DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 32 105 mm / 4.1 . The maximum number of antenna extensions ¨ that can be attached to the device are: Metallic Horn antenna: 10 • PP Drop antenna: 5 • • PTFE Drop antenna: 5 www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 33 • Make sure that you point the device in the correct direction. For more data, refer to notes on page 25 ("Point the device in the correct direction").. • Tighten the connection to the correct torque (not more than 40 N·m / 29.5 lbf·ft). End of the procedure. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 34 • Drop antennas without an antenna extension: Drop antennas without an antenna extension: Attach the three locking screws to the antenna Drop antennas without an antenna extension: Drop antennas without an antenna extension: with a 3 mm Allen wrench. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 35: How To Attach Antenna Extensions

    Metallic Horn antennas: Make sure that there are not more than 10 antenna extensions attached to a device with a Metallic Horn antenna. If there are more than 10 antenna extensions, the device will not measure correctly. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 36 Drop antenna. If there are more than 5 antenna extensions, the device will not measure correctly. Make sure that you put an O-ring 4 into the groove at the top of each antenna extension. Equipment needed (not supplied): • 3 mm Allen wrench www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 37 • Push 3 × [^ ^ ^ ^ ] to go back to the "Save Configuration?" screen. • Push [ ] or [ ] to set the screen to Yes Yes and push [^ ^ ^ ^ ] to store and use the changed settings. End of the procedure. DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 38: Orientation System (Accessory)

    • Remove the antenna from the part below the flange (if there are no antenna extensions). The antenna is not attached to the device. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 39 • Remove the antenna from the part below the flange (if there are no antenna extensions). DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 40 If the antenna diameter is larger than the process connection, refer to Process connections on page 30 INFORMATION! If it is necessary to send an order for the orientation system, refer to Accessories: process connection kits on page 175 www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 41: How To Tilt The Device

    • Loosen the 4 socket head screws around the orientation system with a 5 mm Allen wrench. • Tilt the device to the correct angle. • Tighten the 4 socket head screws. This step locks the orientation system to prevent movement. DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 42: How To Turn Or Remove The Display Module (Option)

    Equipment needed: • Cover wrench • Display extractor CAUTION! Disconnect the power supply. Follow this procedure: • Remove the housing cover with the cover wrench. • Find the two clips that hold the display module in the housing. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 43: Weather Protection

    1 Weather protection cover (with an R-clip to hold the cover on the clamp) 2 Device 3 Weather protection clamp (2 parts) 4 2 locking nuts 5 10 mm socket wrench (not supplied) The overall dimensions of the weather protection are on page 140. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 44 3 Lower the weather protection cover onto weather protection clamp until the hole for the lock is in the slot at the front of the cover. 4 Put the R-clip into the hole at the front of the weather protection cover. 5 End of the procedure. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 45: How To Open The Weather Protection

    Figure 3-22: How to open the weather protection 1 Remove the R-clip from the hole at the front of the weather protection cover. 2 Remove the weather protection cover. 3 Lift the display screen cover. End of the procedure. DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 46: Electrical Connections

    Devices with the PROFIBUS PA output option: Devices with the PROFIBUS PA output option: Devices with the PROFIBUS PA output option: Devices with the PROFIBUS PA output option: For electrical connection data, refer to the "Description of PROFIBUS PA interface" supplementary instructions. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 47: Electrical Installation: Output Options With Cable Gland

    Use the applicable electrical cables with the cable glands. • Make sure that the current is not more than 5 A or that there is 5 A-rated fuse in the • electrical circuit that energizes the device. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 48 • 3 mm Allen wrench (not supplied) • Cover wrench Procedure 1 Loosen the lock screw with a 3 mm Allen wrench. 2 Remove the cover stop. 3 Turn the cover counterclockwise with the cover wrench. 4 Remove the cover. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 49 1 Loosen the cable gland. Put the electrical wires into the cable entry. Loosen the terminal screws with a POZIDRIV® PZ1 screwdriver. Connect the electrical wires to the connector. 2 Tighten the terminal screws with a POZIDRIV® PZ1 screwdriver. 3 Tighten the cable gland. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 50 • 3 mm Allen wrench (not supplied) 1 Put the cover on the housing 2 Turn the cover clockwise until it is fully engaged. 3 Attach the cover stop and lock screw. 4 Tighten the lock screw with a 3 mm Allen wrench. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 51: Electrical Installation: Output Options With An M12 Male Connector

    Figure 4-6: Electrical connections for non-Ex devices 1 Power supply 2 Resistor for HART® communication (typically 250 ohms) 3 Optional connection to the grounding terminal 4 Output: 12...30 VDC for an output of 21.5 mA at the terminal 5 Device DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 52: Devices For Hazardous Locations

    • Tighten the cable glands 2. • Close unused cable glands with dummy plugs 3. The diameter of the outer sheath of the electrical cable (for the power supply and current output) must be 6…10 mm or 0.24…0.39¨. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 53: Networks

    Figure 4-8: Point-to-point connection (non-Ex) 1 Address of the device (0 for point-to-point connection) 2 4...20 mA + HART® 3 Resistor for HART® communication (typically 250 ohms) 4 Power supply 5 HART® converter 6 HART® communication software DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 54: Multi-Drop Networks

    1 Address of the device (each device must have a different address in multidrop networks) 2 4 mA + HART® 3 Resistor for HART® communication (typically 250 ohms) 4 Power supply 5 HART® converter 6 HART® communication software www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 55: Start-Up

    • Energize the converter. Devices with the LCD display option only: Devices with the LCD display option only: After 10 seconds the screen will display "DR6400" Devices with the LCD display option only: Devices with the LCD display option only: and the logo of the supplier.

  • Page 56: Digital Display Screen

    Function (2nd Meas. Page). If menu item C6.4.2 1st Value Variable (1st Meas. page) is set to "Level", then the device shows "Level" as the current output percentage in Normal mode (refer to item 1 in the illustration). www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 57: Keypad Buttons

    Normal mode: Change screen (measurement pages 1 and 2 and [Up] the status message page) Program mode: Program mode: Increase value or change parameter Program mode: Program mode: Keypad functions For more data on keypad functions, refer to on page 69. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 58 2 Push the buttons on the keypad. This will operate the device. How to operate the keypad buttons with a bar magnet Figure 5-4: How to operate the keypad buttons with a bar magnet Equipment needed • Bar magnet www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 59: Remote Communication With Pactware

    You can download the latest version of PACTware™ and the DTM from our website. Refer also to the PACTware Consortium site at http://www.pactware.com. Figure 5-5: Screen from the PACTware™ user interface 1 DTM menu 2 Information for device identification 3 Installation parameters menu and menu items DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 60: Remote Communication With The Ams™ Device Manager

    • Store configuration information for each device. • Store and read process data. • Store and read diagnostic status information. • Help plan preventive maintenance to reduce a plant's downtime to a minimum. You can download the DD file from our website. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 61: Operation

    1 One value 2 One value and % bar graph of the scale for the measurement value 3 Two values 4 Two values and % bar graph of the scale for the top measurement value 5 Three values DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 62 For a list of the abbreviations used in Normal mode, refer to the table that follows: Abbreviations of measurement types used in Normal mode Measurement type Abbreviation Distance Level Reflection Sensor value Volume Ullage volume Mass Ullage mass UllM Linearized distance Ldis or Distance Lin. Linearized level LLvl or Level Lin. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 63 [^ ^ ^ ^ ] — [Return] [> > > > ]+[ ] — [Escape] Change screen (measurement pages 1 and 2, and the status [Down] message page) Change screen (measurement pages 1 and 2 and the status [Up] message page) DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 64 It is the distance from the face of the process ft (feet), custom length unit connection (flange face or thread stop) to the surface of the liquid. You cannot change this value in Program mode. Refer also to "Distance" in this table. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 65: Program Mode

    If you did not supply all installation data to the supplier before the delivery, the standard setup procedure in the Quick Setup menu is mandatory. INFORMATION! It is not possible to enter the D Service D Service D Service D Service menu. This menu is for factory calibration and approved personnel only. DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 66: Protection Of The Device Settings (Access Levels)

    • Push 2 × [ ], [> > > > ], 5 × [ ], [> > > > ], [ ] and [> > > > ] to go to the menu C7.2 Security. • Push [> > > > ] to enter menu item C7.2.1 Login. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 67 If you de-energize the device and then energize it again, the access level will go back to "User". If you do not touch the keypad for 5 minutes, the device goes back to Normal mode and the access level will go back to "User". DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 68: How To Get Access To The Quick Setup Menu

    • Push [> > > > ] to start the empty spectrum recording procedure. For more data, refer to spectrum recording on page 101. Push [^ ^ ^ ^ ] at the end of each step of the procedure to continue to the next step. • End of the procedure. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 69: Keypad Functions

    Scroll down the sub-menu list (for example, from sub-menu C2.1 to sub-menu C2.2). • Scroll up the menu list (for example, from menu C2 to menu C1). • Scroll up the sub-menu list (for example, from sub-menu C2.2 to sub-menu C2.1). DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 70 Select the parameter and go back to the menu Esc (Escape) If you push these buttons immediately after you change a parameter, the device also ignores this change and goes back to the menu. Down Scroll down the list Scroll up the list www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 71 If the cursor is on a number, this button increases the digit value. If the cursor is on the decimal point, this button moves the decimal point to the right (this increases the value by a factor of 10). DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 72: How To Save Settings Changed In Program Mode

    "Yes" or No", push [^ ^ ^ ^ ] to accept (Yes) or reject (No) the new settings. If you push [^ ^ ^ ^ ] when the screen is set to "Yes" or No", the display goes back to Normal mode. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 73: Menu Overview

    A4.2.1.5 Start Recording? A4.2.1.6 Recording Empty Spectrum Data A4.2.1.10 Empty Spectrum Graph A4.2.1.11 Save Spectrum? A4.2.1.12 Empty Spectrum Enable 1 The device shows this menu item if you set the menu item A4.2.1.1 to "Partial, Average" or "Partial, Max" DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 74 Spectrum 1 You must enter the "Expert" password in A3 Login or C7.2.1 Login to find and use this menu 2 The device shows this menu item if you make a strapping table in menu C.3 Conversion www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 75 C4.1 Current Output 1 1 1 1 C4.1.2 0% Range C4.1.3 100% Range C4.1.4 Current Out. Range C4.1.5 Error Function C4.1.7 Low Error Current C4.1.8 High Error Current C4.1.9.2 Trimming / 4mA Trimming C4.1.9.5 Trimming / 20mA Trimming DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 76 Current Out. 1 Var. C5.1.4.2 HART Variables / HART sec./CO2 Var. C5.1.4.3 HART Variables / Tertiary Var. C5.1.4.4 HART Variables / Quaternary Var. C6 Display C6 Display C6.1 Language C6 Display C6 Display C6.2 Backlight C6.3 Contrast www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 77 C7.2 Security C7.2 Security C7.2 Security C7.2.1 Login C7.2.2 Change Password C7.2.3 Reset Passwords C7.2.4 Unlock Extended Range C7.2.5 Unlock SIL C7.3 Errors C7.3 Errors C7.3.1 Message View C7.3 Errors C7.3 Errors C7.3.2.1 Error-Mapping / Sensor: Information DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 78: Function Description

    Refer to to change settings. If you do not enter "Function the password, you can only change description" settings for the "user" access level. Protection of For more data, refer to the device settings (access levels) page 66. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 79 "How to make a filter to remove radar signal interference" on page 111. Minimum access level to do the Minimum access level to do the Minimum access level to do the Minimum access level to do the procedure: procedure: Expert procedure: procedure: DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 80 The device goes to back to Normal mode after 1 hour. Minimum access level to do the Minimum access level to do the Minimum access level to do the Minimum access level to do the procedure: procedure: procedure: procedure: Expert www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 81 The device goes to back to Normal mode after 1 hour. Minimum access level to do the Minimum access level to do the Minimum access level to do the Minimum access level to do the procedure: procedure: procedure: procedure: Expert DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 82 The device goes to back to Normal mode after 1 hour. Minimum access level to do the Minimum access level to do the Minimum access level to do the Minimum access level to do the procedure: procedure: procedure: procedure: Expert www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 83 C7.5 Units C7.5 Units C7.5 Units C7.5 Units. This menu item is only available if you set up a linearization table in menu item C3.1 Edit Table C3.1 Edit Table C3.1 Edit Table C3.1 Edit Table. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 84 It is also possible to do an empty spectrum scan in a partially full tank, if it is not possible to remove all the tank contents. 1 The default value is the measured value at the time that you start the simulation www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 85 Each segment is 105 mm / 4.1¨ 0.0...41.339¨ / long. 0.0...3.4449 ft Minimum access level to change the Minimum access level to change the Minimum access level to change the Minimum access level to change the setting: setting: Expert setting: setting: DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 86 ε value of the gas. Minimum access level to change the Minimum access level to change the Minimum access level to change the Minimum access level to change the setting: setting: setting: setting: Expert www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 87 Minimum access level to change the Minimum access level to change the Minimum access level to change the Minimum access level to change the setting: setting: setting: setting: Expert DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 88 Minimum access level to do the 0.0 mm / 0.0¨ Minimum access level to do the Minimum access level to do the 0.0...100.0 kg / procedure: procedure: procedure: procedure: Expert 0.0...220.46 Linearization: 0.0...100.0 mm / ¨ 0.0...3.937 www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 89 20 mA and 100% output to be 4 mA. Minimum access level to change the Minimum access level to change the Minimum access level to change the Minimum access level to change the setting: setting: setting: setting: Expert DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 90 4…20 mA signal and starts HART® multi- drop mode. Minimum access level to change the Minimum access level to change the Minimum access level to change the Minimum access level to change the setting: setting: setting: setting: Expert www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 91 You can enter the date in this menu item — 2014-01-01 (Format: Year-Month-Day / YYYY-MM-DD) Minimum access level to change the Minimum access level to change the Minimum access level to change the Minimum access level to change the setting: setting: Operator setting: setting: DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 92 Normal mode. This setting is for the first page. Minimum access level to change the Minimum access level to change the Minimum access level to change the Minimum access level to change the setting: setting: setting: setting: User www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 93 C6.4.1 Function to "Three Values". Minimum access level to change the Minimum access level to change the Minimum access level to change the Minimum access level to change the setting: setting: User setting: setting: DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 94 "Automatic", the device will adjust the number of decimal places automatically. Minimum access level to change the Minimum access level to change the Minimum access level to change the Minimum access level to change the setting: setting: User setting: setting: www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 95 This is the hardware fabrication number. Read only — Serial No. This number agrees with NAMUR NE 53 Guidelines. C7.1.8 Production Date This the date that the manufacturer Read only — finished the device. The date format is: Year-Month-Day. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 96 — Cst. the custom length unit. — C7.5.2.2 Offset Enter an offset value. 0.0 m — C7.5.2.3 Factor Enter a factor. Multiply the measured value by this factor to change m (metres) to the custom length unit. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 97 2 "Lin. Distance" and "Lin. Level" are available if you created a linearized value table in menu C3 Conversion. "Volume" and "Ullage Vol- ume" are available if you created a level-volume table in menu C3 Conversion. "Mass" and "Ullage Mass" are available if you created a level-mass table in menu C3 Conversion. DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 98: Further Information On Device Configuration In Program Mode

    "Flat Surface". If the surface of Slope or Steep Slope). the product is has a small angle, select • [^ ^ ^ ^ ] to confirm. "Medium Slope". If the surface of the product has a large angle, select "Steep Slope". www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 99 Current Out. 1 Var. Current Out. 1 Var. • [^ ^ ^ ^ ] to confirm. illustration 2 shows the position of 0% output as a distance below the flange facing or thread stop of the process connection. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 100 Normal mode. Set • [^ ^ ^ ^ ] to confirm. to "No" to cancel the changes to the device settings and go back to Normal mode. Set to "Back" to stay in Program mode. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 101: Empty Spectrum Recording

    Enter the password used at this time for the "Expert" access level. If it is the default 5 × [ ], [> > > > ] and 8 × [ ] password, enter "0058". • [^ ^ ^ ^ ] to confirm. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 102 Save spectrum? If you set the menu item to "Yes", the device will keep this empty ("No" or "Yes"). spectrum recording. If you set the menu • [^ ^ ^ ^ ] to confirm. item to "No", the device will reject this data. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 103: Hart® Network Configuration

    • Enter the value 000 and push [^ ^ ^ ^ ] to confirm. • Push [^ ^ ^ ^ ] again and again to go back to the Save Configuration? Save Configuration? screen. Save Configuration? Save Configuration? DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 104: Distance Measurement

    CAUTION! If C4.1.1 Current Out. 1 Var. is set to "Distance" and C4.1.2 0% Range (standard scale) is set in the blocking distance, then the device will not be able to use the full current output range. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 105 C6.4.2 and C6.5.2 (1st Value Variable) and menu C1 Install. Parameters. If you change C1.10 Reference Offset, then we recommend that you change C6.4.3 / C6.5.3 (0% Range) and C6.4.4 / C6.5.4 (100% Range) by the same quantity. DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 106: Level Measurement

    CAUTION! If C4.1.1 Current Out. 1 Var. is set to "Level" and C4.1.3 100% Range (standard scale) is set in the blocking distance, then the device will not be able to use the full current output range. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 107 C6.4.2 and C6.5.2 (1st Value Variable) and menu C1 Install. Parameters. If you change C1.11 Tank Bottom Offset, then we recommend that you change C6.4.3 / C6.5.3 (0% Range) and C6.4.4 / C6.5.4 (100% Range) by the same quantity. DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 108: How To Configure The Device To Measure Volume Or Mass

    Normal mode. The device will give more accurate volume readings if you give more conversion data in these areas: • Surfaces with curves. • Sudden changes in the cross section. Refer also to the illustration that follows: www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 109 "Yes" or No", push [^ ^ ^ ^ ] to accept (Yes) or reject (No) the new settings. If you push [^ ^ ^ ^ ] when the screen is set to "Yes", the device will delete the data for the strapping table and go back to Normal mode. DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 110: How To Measure Correctly In Silos With Curved Or Conical Bottoms

    • Select Yes Yes and push [^ ^ ^ ^ ]. The device will go back to Normal mode. INFORMATION! For more data on menu items, refer to Function description on page 78 table C: Full Setup. – www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 111: How To Make A Filter To Remove Radar Signal Interference

    INFORMATION! For more data on empty spectrum scans, refer to Function description on page 78 table A. – Quick Setup menu (menu item A4.2). DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 112: Status Messages And Diagnostic Data

    Normal mode: device status symbol If the device status changes, the device shows a status symbol in the top left corner of the display screen in Normal mode: Figure 6-11: Device status: Normal mode 1 Device status symbol (NAMUR NE 107) www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 113 1 Device status letter code (NAMUR NE 107). In this example, M = Maintenance required. 2 Description of error If the device shows an error message, refer to the table that follows for more data and to find a solution to a problem. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 114 Inconsistent Parameters Internal bus communication error. De-energize and then energize the device again. Sensor Comm. Error Internal bus communication error or hardware failure. If the message is shown again, tell the supplier. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 115 If the message is shown again, tell the supplier. C C C C Electronics Electronics Electronics Electronics FW Update A firmware update of the Wait for the firmware update to converter module continues. finish. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 116 S S S S Electronics Electronics Electronics Electronics Elec. Temp. Out Of Spec. The temperature of the converter Make sure that the device is is not in the specified limits. operated in the permitted ambient temperature range. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 117 If the message is shown again, tell the supplier. Empty Spectrum invalid The empty spectrum recording Do a new empty spectrum does not agree with the process recording. conditions at this time (e.g. the tank height was changed). DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 118 Microwave Lock Error Microwave Sweep Duration Error Microwave Supply Voltage Error 1 DM = data manager 2 CO = current output 3 This error message is shown if the device is in SIL mode. CO = current output. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 119: Service

    O-rings are correctly greased or, if it is necessary, replaced. For more data Spare parts about the replacement of the O-rings, refer to on page 168. Figure 7-1: Maintenance of the O-rings 1 Display cover 2 Terminal compartment cover DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 120: How To Clean The Top Surface Of The Device

    How to use the purge The device is colder than other Continuous use. Use low-pressure gas to remove condensation from elements in the process. It is the antenna. possible that there will be condensation in the antenna. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 121: Service Warranty

    Replacement of signal converters of other radar devices: Replacement of signal converters of other radar devices: The removal of DR6300 signal converter and installation of the DR6400 signal converter. For the procedure, refer to Replacement of the DR6300 signal converter with the DR6400 signal converter on page 122.

  • Page 122: Replacement Of The Dr6300 Signal Converter With The Dr6400 Signal Converter

    2 DR6300 radar level transmitter 3 DR6400 signal converter (without process connection and antenna). It is necessary to send an order for the OPTIWAVE 6400 signal converter with an adaptor for the OPTIWAVE 6300 process connection attached. For the spare...
  • Page 123 • Disconnect the electrical wires from the terminals. Remove the wires from the terminal compartment. Attach the terminal compartment cover. • Loosen the lock screw at the bottom of the signal converter with a 5 mm Allen wrench. • Remove the signal converter from the process connection. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 124 For more data about electrical connection procedures, refer to Electrical installation: output options with cable gland on page 47 • Put the DR6400 signal converter on the DR6300 flange system. Make sure that the flange system fully engages in the mating part (signal converter).

  • Page 125: Spare Parts Availability

    • such dangerous substances, to enclose a certificate with the device confirming that it is safe to handle and stating the • product used. DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 126: Form (For Copying) To Accompany A Returned Device

    The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 127: Technical Data

    1 Transmitter 2 Mixer 3 Antenna 4 Distance to product surface, where change in frequency is proportional to distance 5 Differential time delay, Δt 6 Differential frequency, Δf 7 Frequency transmitted 8 Frequency received 9 Frequency 10 Time DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 128 The interference signal must not be near to the level signal. CAUTION! "DIRECT PLUS" MODES It is important to enter the correct dielectric constant value in menu item C2.2 Epsilon R Product. If this value is incorrect, the device will not measure level accurately. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 129: Technical Data

    Refer also to "Measuring accuracy" on page 135 Min. tank height 1 m / 40¨ Recommended minimum Antenna extension length + antenna length + 0.3 m / 12¨ blocking distance Min. distance for reflection 1 m / 3.3 ft measurement DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 130 Ex: see supplementary operating instructions or approval certificates Pressure Pressure Pressure Pressure Process pressure -1…16 barg / -14.5…232 psig Subject to the process connection used and the process connection temperature. Guidelines for maximum operating pressure For more data, refer to on page 137. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 131 Low-pressure flanges: 3¨...8¨ in 150 lb (max. 15 psig); Standard flanges: 3¨…8¨ in 150 lb RF and 300 lb RF; others on request Optional flange facing for standard flanges: FF (Flat Face) JIS B2220 80…200A in 10K RF; others on request Other Others on request DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 132 1 × Transducer Block Level (TB-Level), 1 × Physical Block (PB), 4 × Analog Input Block (AI), 1 × Totalizer Function Block (TOT) 9...32 V DC – bus powered; no additional power supply required Device power supply Polarity sensitivity Basic current 18 mA www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 133 Electrical safety EU: Agrees with the safety part of the Low Voltage directive (LVD) USA and Canada USA and Canada USA and Canada USA and Canada: Agrees with NEC and CEC requirements for installation in ordinary locations DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 134 2 HART® is a registered trademark of the HART Communication Foundation 3 T* = T5 or T4. For more data, refer to the related Ex approval certificate. 4 T*°C = 100°C or 130°C. For more data, refer to the related Ex approval certificate. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 135: Measuring Accuracy

    Y: Measuring accuracy [+yy inches / -yy inches] 1 Minimum recommended blocking distance = antenna extension length + antenna length + 11.81¨ INFORMATION! To calculate the accuracy at a given distance from the antenna, refer to Technical data on page (measuring accuracy). DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 136: Minimum Power Supply Voltage

    Hazardous Location (Ex d / XP/NI) approved devices Figure 8-5: Minimum power supply voltage for an output of 21.5 mA at the terminals (Hazardous Location approval (Ex d / XP/NI)) X: Power supply U [V DC] Y: Current output load R [Ω] www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 137: Guidelines For Maximum Operating Pressure

    1 Process pressure, p [barg] 2 Process connection temperature, T [°C] 3 Process pressure, p [psig] 4 Process connection temperature, T [°F] 5 Threaded connection, G (ISO 228-1) 6 Threaded connection, G (ISO 228-1). Flange connection, PN40. 7 Flange connection, PN16 DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 138 There is a CRN certification option for devices with process connections that agree with ASME standards. This certification is necessary for all devices that are installed on a pressure vessel and used in Canada. Figure 8-8: Pressure / temperature de-rating (ASME B16.5), flange and threaded connections, in °C and barg www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 139 1 Process pressure, p [barg] 2 Process connection temperature, T [°C] 3 Process pressure, p [psig] 4 Process connection temperature, T [°F] 5 Threaded connection, NPT (ASME B1.20.1). Flange connection, Class 300. 6 Flange connection, Class 150 DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 140: Dimensions And Weights

    DN150/6¨ 5.94 7.28 19.29 26.57 5.51 DN200/8¨ 5.94 7.28 26.06 33.35 7.48 1 This is the dimension without the antenna extension option. A maximum of 10 antenna extensions are available. Each antenna exten- sion is 4.1¨ long. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 141 1 These are the minimum and maximum values without the antenna extension option. A maximum of 10 antenna extensions are avail- able. Each antenna extension is 4.1¨ long. 2 If the device has the 2° slanted flange option. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 142 19.13 26.57 28.86 5.11 DN200/8¨ 5.94 8.46 9.72 25.87 33.35 35.63 7.48 1 This is the dimension without the antenna extension option. A maximum of 10 antenna extensions are available. Each antenna exten- sion is 4.1¨ long. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 143 DN150/6¨ PP 5.94 7.28 8.50 15.79 5.67 DN150/6¨ PTFE 5.94 7.28 8.70 15.98 5.67 1 This is the dimension without the antenna extension option. A maximum of 5 antenna extensions are available. Each antenna extension is 4.1¨ long. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 144 The diameter of the outer sheath of the cable must be 7 12 mm or 0.28 0.47 • … … ¨ Cable glands for cQPSus-approved devices must be supplied by the customer. • A weather protection cover is available as an accessory with all devices. • www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 145 2 If the device has the PP or PTFE flange protection option, then f = 0.79¨. If the device has the 2° slanted flange option, then f = 0.39¨. 3 If the device has the 2° slanted flange option, then g = 2° DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 146 The diameter of the outer sheath of the cable must be 7 … 12 mm or 0.28 … 0.47 ¨ Cable glands for cQPSus-approved devices must be supplied by the customer. • A weather protection cover is available as an accessory with all devices. • www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 147 8.66 6.26 13.66 14.92 3.70 DN150/6¨ 5.94 7.40 8.66 8.54 15.94 17.20 5.67 1 This is the dimension without the antenna extension option. A maximum of 5 antenna extensions are available. Each antenna extension is 4.1¨ long. DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 148 1 Front view (with weather protection closed) 2 Left side (with weather protection closed) 3 Rear view (with weather protection closed) Weather protection: Dimensions and weights Dimensions Weights [kg] [mm] [inch] [mm] [inch] [mm] [inch] [kg] [lb] Weather 6.97 6.02 8.50 protection www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 149 Flange plate option, DN100 PTFE Dropantenna +0.5 +1.10 Flange plate option, DN150 PTFE Drop antenna +0.7 +1.54 1 Standard length = without antenna extensions 2 This option is for Metallic Horn and Drop antennas 3 This option is for Metallic Horn antennas DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 150: Description Of Hart Interface

    An FSK or HART® modem is included in field devices and manual control units. It is necessary to have an external modem for PC-supported workstations. The external modem is connected to the serial or USB interface. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 151: Software History

    • as Multi-Drop connection with 2-wire connection. 9.3.1 Point-to-Point connection – analogue / digital mode Point-to-Point connection between the signal converter and the HART® Master. The current output of the device is passive. Point-to-point connection Also refer to on page 53. DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 152: Multi-Drop Connection (2-Wire Connection)

    System and software requirements for the Field Communicator • System card that includes the "Easy Upgrade Option" • Field Communicator Easy Upgrade Programming Utility • HART® Device Description file For more data, refer to the Field Communicator User’s Manual. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 153: Operation

    AMS and operating using the local keyboard. The service menu parameters are not supported and simulation is only possible for current outputs. The online help for each parameter contains its function number as a reference to the local device display. DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 154: Field Device Tool / Device Type Manager (Fdt / Dtm)

    Refer to the online help in SIMATIC PDM to find the function number of each menu item. This function number agrees with the function number in the device menus. Use the same procedure for the protection of parameters in the supervisor menu. www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 155: Hart® Menu Tree For Ams

    9.9.1 Overview AMS menu tree (positions in menu tree) Configure / Setup Quick Setup General Security Units Application Full Setup Process Output Display Device Hart Calibration Service Information Device Diagnostics Device Status Actual Values Simulation Test/Reset Information Process Variables Measured Values Inputs/Outputs DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 156: Ams Menu Tree (Details For Settings)

    Range / 100% Range 2nd Measurement Function / 1st Value Variable / Page Format 1st Value / 2nd Value Variable / Format 2nd Value / 3rd Value Variable Format 3rd Value / 0% Range / 100% Range www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 157 / Number of response preambles Service Calibration Calibration Current Output 1 Sensor Manual Correction Offset / Manual Correction Factor / Correction Offset / Correction Factor Rd, Opt Correction Offset Extended Rd, Opt Correction Factor Extended DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 158: Hart® Menu Tree For Pdm

    / TV / QV 9.10 HART® menu tree for PDM Abbreviations of the following tables: • Optional, depending on device version and configuration • Read only Cust • Custody lock protection • Local PDM, affects only PDM views www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 159: Overview Pdm Menu Tree (Positions In Menu Tree)

    Identification & Info Service Calibration Calibration Sensor Overview: View Menu Measured Value Input / Outputs Overview: Diagnosis Device Status Condensed Status (NE 107) Standard Additional Cluster Check Actual Values Simulation Process Variables Device Status Test / Reset Information DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 160: Pdm Menu Tree (Details For Settings)

    / 100% Range 2nd Measurement Function / 1st Value Variable / Format 1st Value / Page 2nd Value Variable / Format 2nd Value / 3rd Value VariableOpt / Format 3rd Value / 0% Range / 100% Range www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 161 / Level Linearization / Volume Opt, Rd Opt, Rd Opt, Rd Opt, Rd Mass / Distance Linearization / Ullage / Ullage Mass Input / Outputs / PV % Range / PV output current / SV / TV / QV DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 162 / Long Tag / Serial Number / Manufacturer / Device Name / V Number / Electronic Revision / Field Device Revision / Software Revision / Hardware Revision / Electronics Serial / Production Date / Calibration Date / Operating Time www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 163: Appendix

    Make a selection from each column to get the full order code. DR6400 4 1 DR6400 - 24 GHz radar (FMCW) level transmitter for solids from granulates to rocks (up to 16 barg DR6400 - 24 GHz radar (FMCW) level transmitter for solids from granulates to rocks (up to 16 barg...
  • Page 164 Kalrez® 6375 DR6400 DR6400 DR6400 DR6400 4 Order code (complete this code on the pages that follow) Order code (complete this code on the pages that follow) Order code (complete this code on the pages that follow) Order code (complete this code on the pages that follow) www.drexelbrook.com...
  • Page 165 R C 7 DN200 PN01 DR6400 DR6400 DR6400 DR6400 4 Order code (complete this code on the pages Order code (complete this code on the pages Order code (complete this code on the pages Order code (complete this code on the pages...
  • Page 166 EN 1092-1 flange Type A (Flat Face) ASME B16.5 flange B FF (Flat Face) DR6400 DR6400 4 Order code (complete this code on the pages Order code (complete this code on the pages DR6400 DR6400 Order code (complete this code on the pages...
  • Page 167 Weather protection + Stainless steel Tag plate (18 characters max.) DR6400 DR6400 DR6400 DR6400 4 Order code Order code Order code Order code 1 Pending 2 Pending. DIP = Dust Ignition Proof. 3 This housing option has Ex ia and Ex ic approvals. The Ex d approval for this option is pending.

  • Page 168: Spare Parts

    163 and use the DR6400 order code. When you send an order to replace a DR6300 signal converter with a DR6400 signal converter, use the reference numbers in the "Replacement signal converter for mechanical sub-assembly of the DR6300"...
  • Page 169 Replacement signal converter for mechanical sub-assembly of the DR6300 DR6400 4 1 DR6400 - 24 GHz radar (FMCW) level transmitter for solids from granulates to rocks (up to 16 barg DR6400 - 24 GHz radar (FMCW) level transmitter for solids from granulates to rocks (up to 16 barg...
  • Page 170 D Polish DR6400 DR6400 DR6400 DR6400 4 Order code (complete this code on the pages that follow) Order code (complete this code on the pages that follow) Order code (complete this code on the pages that follow) Order code (complete this code on the pages that follow) www.drexelbrook.com...
  • Page 171 + adaptor for DR6300 process connection system DR6400 DR6400 DR6400 DR6400 4 Order code Order code Order code Order code 1 DIP = Dust Ignition Proof 2 This housing option has Ex ia and Ex ic approvals. The Ex d approval for this option is pending.
  • Page 172 (8) + cover stop (1) XFDX010101 (11) (11) Stainless steel blind cover (11) + gasket (8) (8) + cover stop (1) XFDX010201 Aluminium display cover(9) (9) + gasket (8) XFDX010301 Stainless steel display cover (9) (9) + gasket (8) XFDX010401 www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 173 Cable entry / ½ NPT nickel-plated brass cQPSus (5) XFDX050900 Cable entry / ½ NPT stainless steel non-Ex (GP) / Ex i (5) XFDX051000 Cable entry / ½ NPT stainless steel Ex d (5) XFDX051100 Cable entry / ½ NPT stainless steel cQPSus (5) XFDX051200 DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 174: Accessories: General Items

    4 Display extractor, magnet and cover wrench Item Description Quantity Part reference Weather protection XFDX060100 Viator RS232 / HART converter XFDX060200 Viator USB / HART converter XFDX060300 Display extractor, magnet and cover wrench XFDX060400 — USB / 24 V DC power supply XFDX060500 www.drexelbrook.com DR6400-PM-English-Issue 1...

  • Page 175: Accessories: Process Connection Kits

    Disc with holes, drilled according to DN100 PN2.5...PN40 / 4¨ 150 lb XF70000N17 Disc with holes, drilled according to DN150 PN2.5...PN40 / 6¨ 150 lb XF70000N18 Disc with holes, drilled according to DN200 PN2.5...PN40 / 8¨ 150 lb XF70000N19 DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 176 Disc with holes, drilled according to DN100 PN2.5...PN40 / 4¨ 150 lb XF70000062 Disc with holes, drilled according to DN150 PN2.5...PN40 / 6¨ 150 lb XF70000063 Disc with holes, drilled according to DN200 PN2.5...PN40 / 8¨ 150 lb XF70000064 www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 177 316L hanging, orientable bracket (max. tilt 45°) XF70000067 1 Make sure that the slanted flange is made of the same material as the Drop antenna 2 For more data, refer to the "Technical data: Dimensions and weights" section in this document DR6400-PM-English-Issue 1 www.drexelbrook.com...

  • Page 178: Glossary

    False radar reflections usually caused by equipment in the tank. Interference signals Interference signals Level Level Height from the bottom of the silo (user-defined) to the surface of the top Level Level product (Tank height – distance). See the diagrams at the end of this section. www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 179 They identify and measure the level of the silo contents. Ullage volume Ullage volume Unfilled volume. See the diagrams at the end of this section. Ullage volume Ullage volume Volume Volume Total volume of silo contents. Volume Volume DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 180 APPENDIX DR6400 Figure 10-4: Measurement definitions: distance 1 Distance 2 Blocking distance 3 Flange facing 4 Gas (Air) 5 Tank height 6 Ullage volume or mass Figure 10-5: Measurement definitions: level 1 Level 2 Volume or mass www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 181 NOTES DR6400 DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 182 NOTES DR6400 www.drexelbrook.com DR6400-PM-English-Issue 1...
  • Page 183 NOTES DR6400 DR6400-PM-English-Issue 1 www.drexelbrook.com...
  • Page 184 AMETEK Drexelbrook makes no warranty of any kind with regard to the material contained in this manual, including, but not limited to, implied warranties or fitness for a particular purpose. Drexelbrook shall not be liable for errors contained herein or for incidental or consequential damages in connection with the performance or use of material.

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