Related Manuals for Kobelt 5022-A
Summary of Contents for Kobelt 5022-A
- Page 1 5022-A DISK BRAKE AIR APPLIED VERSION Owner’s Operation, Installation & Maintenance Manual KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B)
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Page 2: Table Of Contents
Preventative Maintenance ..................17 Inspection ........................17 5.2.1 Pad Wear ........................ 17 5.2.2 Seals ........................17 5.2.3 Pin Wear ......................... 18 5.2.4 Brake Disc ....................... 18 Service ......................... 18 5.3.1 Lubrication ......................18 KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B) - Page 3 5.3.2 Stroke Adjustment ....................18 5.3.3 Brake Linings ......................19 Recommended Spares....................21 Warranty ........................22 Appendix A: Technical Drawings ................... 23 Appendix B: Parts List Drawings ................... 25 KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B)
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Page 4: Introduction
NTRODUCTION ONTACT NFORMATION Kobelt Manufacturing Co LTD. 8238 129TH Street Surrey, British Columbia Canada, V3W 0A6 Sales Tel: 604-572-3935 Fax: 604-590-8313 Email: sales@kobelt.com www.kobelt.com ebsite: For further instructions, please contact our distributors or visit our website. 1.2 S AFETY NFORMATION 1.2.1 Safety Alerts... -
Page 5: Safety Instructions
Brakes contain numerous pinch points which can cause serious injury. Ensure all power sources are locked out prior to performing work. High Pressure Fluids: Kobelt lever brakes use high pressure hydraulics. Ensure all pressure is exhausted and the pressure source locked out prior to performing work. Hot Surfaces: Disc brakes are capable of making the surfaces of the brake disc dangerously hot when burnishing or during braking events. -
Page 6: Product Description
The diagram below shows a typical Kobelt caliper brake with all the major components identified. All of the Kobelt caliper brakes can be fitted with either air applied, hydraulic applied, spring applied with air released or spring applied with hydraulic released actuators depending on the required service. - Page 7 C and manufactured to required specifications. 2) Requires a minimum 4.34 in [110 mm] wide face Technical data and specifications are also available from our datasheet posted on www.kobelt.com the technical drawings in Appendix A. KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B)
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Page 8: Model Code Key
1.5 M ODEL KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B) -
Page 9: Installation
International tolerance class. Allowable run out is proportional disc O.D. Parking brakes and emergency brakes with stopping times of 10 seconds or less are considered light duty. Ventilated discs are exempted from this requirement KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B) - Page 10 The cooling air pumped through the disc must be exhausted away from the outer diameter of the disc to allow fresh, cool air to enter the inner vent opening of the disc. KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B)
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Page 11: Caliper Brakes
All piping must be cleaned prior to connection to the actuators. Welded carbon steel piping must be pickled to remove the scale produced by welding. The connections to the brake actuators must be made by hoses of suitable rating to accommodate the movement of the brake levers. KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B) - Page 12 C] the air must be dried to a dew point of -50 F [-44 Failure to adequately dry the compressed air supply may result in the brake valve freezing and rendering the brakes inoperable in sub-zero weather conditions. KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B)
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Page 13: Commissioning
Extreme care must be taken not to overheat the disc during the process. On water cooled discs it may be necessary to limit the flow of cooling water in order to achieve the necessary disc temperature for effective burnishing. KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B) -
Page 14: Torque Test
Before putting equipment into service, confirm that full rated braking torque has been achieved through load testing or a torque test against the drive motors. If full brake torque has not been achieved, continue burnishing. KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B) -
Page 15: Operation
It is necessary to size air compressors and storage tanks to provide sufficient air for the intended duty of the brakes. Except as noted below, Kobelt air applied caliper brakes utilize diaphragm type actuators and therefore do not require lubrication. -
Page 16: Disc Speed
Nominal OD Max. Speed Number inch 2” x 4” Series Standard Balanced 2-4-18 1450 3070 2-4-20 1260 2750 2-4-25 2200 2-4-30 1800 2-4-35 1550 2-4-40 1016 1350 2-4-45 1143 1200 2-4-50 1270 1070 KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B) -
Page 17: Maintenance
The actuator seals should be inspected on a periodic basis. For air applied brakes apply air pressure to the actuators and listen for any hissing sound that would indicate a torn or ruptured diaphragm. KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B) -
Page 18: Pin Wear
5.3.1 Lubrication All Kobelt calipers, during assembly, are pre-greased on the shoe pin and saddle pin with a Lithium based NLGI 2 grease. These pins must be re-greased no less than once annually. Note that the actuator uses a diaphragm seal and does not require lubrication. -
Page 19: Brake Linings
When re-installing the shoes into the caliper assembly, be sure to re-engage the balancing links “A”. If there is insufficient room radially to remove the shoe, then screws ‘C’ must be removed. KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B) - Page 20 4. Tighten screws ‘B’ When reinstalling the shoes and pivot blocks reinstall the shoe pin first to align the pivot blocks before tightening screws ‘C’. Tighten screws ‘C’ to 200 in-lbs [ 22.7 Nm]. KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B)
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Page 21: Recommended Spares
ECOMMENDED PARES The spare parts kept on hand will depend on the severity of the service. As a minimum Kobelt recommends keeping the following parts for each brake in service: 1. One Lined set of brake shoes 2. One set of brake pads with rivets 3. -
Page 22: Warranty
If any part is found to be defective, Kobelt will replace said part FOB the Kobelt factory provided that any such defective part is returned by the Buyer with freight and applicable forwarding charges prepaid by the Buyer. -
Page 23: Appendix A: Technical Drawings
A: T PPENDIX ECHNICAL RAWINGS KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B) - Page 24 KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B)
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Page 25: Appendix B: Parts List Drawings
B: P PPENDIX ARTS RAWINGS 5022-A KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B) - Page 26 SCREW, SKT HD CAP, 3/8-16 UNC X 1, SS 1002-1112 SCREW, SKT HD, 5/16-18 X 3/4, 18-8 1001-1008 SCREW HEX HD 1/4-20 UNC X 1/2 SS 1026-0312 COTTER PIN 3/32 X 3/4 SS KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B)
- Page 27 5022-AW KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B)
- Page 28 SCREW, SKT HD CAP, 3/8-16 UNC X 1, SS 1002-1112 SCREW, SKT HD, 5/16-18 X 3/4, 18-8 1001-1008 SCREW HEX HD 1/4-20 UNC X 1/2 SS 1026-0312 COTTER PIN 3/32 X 3/4 SS KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B)
- Page 29 SPRING, COMPRESSION, .640 OD X .065 WIRE X 2.95 L 1105-0012 DIAPHRAGM, NO. 12 SIZE 1101-0161 O-RING, 5-1/2 ID X 3/32 THK, NBR70 1022-0110 HEX NUT, 1/4-20 UNC, GR18-8 1001-1044 BOLT, HX HD, 1/4-20 X 2.75, SS KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B)
- Page 30 5022-LS ITEM QTY. PART NUMBER DESCRIPTION 5022-0007 BRAKE PAD; 1/2IN K5 5022-0005 BRAKE SHOE 1033-1007 RIVET, 1/4 X 7/16 (10-7), BRASS KOBELT MANUFACTURING CO. LTD MNL-5022-A.docx (rev B) Heiko Digitally signed by Heiko Epkens Epkens Date: 2021.10.25 09:29:12 -07'00'...