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Related Manuals for Eaton Compressor POLAR AIR P01PSXXP10V120V208X
Summary of Contents for Eaton Compressor POLAR AIR P01PSXXP10V120V208X
- Page 1 Polar Air Electric Operated, Piston Compressors...
- Page 2 Operating Instructions ELECTRIC OPERATED, PISTON COMPRESSORS Polar Air designs and manufactures products for safe operation. However, operators and maintenance persons are responsible for maintaining safety. All safety precautions are included to provide a guideline for minimizing the possibility of accidents and property damage while equipment is in operation. Keep these instructions for reference.
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Page 3: Table Of Contents
Polar Air Electric Operated, Piston Compressors Contents Operation ......13 Model Specification Charts ... . .3-4 Description ......4 Safety Rules ..... . 13 Safety Information . -
Page 4: Description
Operating Instructions Polar Air Electric Operated, Two-Stage, 15-25 Hp Piston Air Compressors Model PP15V120Y3 PP15H120Y3 PP20H120V3 PP25H120V3 Description 15 Hp 15 Hp 20 Hp 25 Hp Three Phase Three Phase Three Phase Three Phase SCFM @ 175 psi 52.0 52.0 68.0 89.0 Max PSI... -
Page 5: Safety Information
Polar Air Electric Operated, Piston Compressors Safety Information This manual contains very important information to know and understand. This is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help understand this information, observe the following: Danger indicates an imminently hazardous situation which, if not avoided, DANGER will result in death or serious injury. -
Page 6: Breathable Air
Operating Instructions Breathable Air NEVER use air from this compressor for breathable air except in full compliance with OSHA Standards 29 CFR 1910 and any other Federal, State or Local codes or regulations. Death or serious injury can result from inhaling compressed air without using proper safety equipment. -
Page 7: Forklift Safety
Polar Air Electric Operated, Piston Compressors Forklift Safety Make sure lift operator stays aware while moving compressor. Be sure load is secure and well balanced before moving the compressor. Make sure forks are fully engaged and level before lifting or moving compressor. Keep load as low as possible and observe safe operating practices. -
Page 8: Installation
Operating Instructions Installation Area Install compressor in a clean, dry and well-lit area. Be sure installation area can maintain a temperature range between 35˚ - 110˚ F. If ambient temperature drops below 32˚F, be sure to protect safety/relief CAUTION valves and drain valves from freezing. NEVER operate compressor with temperatures below 15˚F or above 125˚F. -
Page 9: Piping / Tank Installation
Polar Air Electric Operated, Piston Compressors Piping / Tank Installation Place tank feet on 1/4” thick rubber pads. Thicker padding will increase vibration and the possibility of cracking the tank or other unit damage. Do not place unit on dirt floor or uneven surface. Fasten anchor bolts snugly but do not overtighten so normal vibration will not damage unit. -
Page 10: Electronic Auto Drain (If Equipped)
Operating Instructions Minimum Pipe Size For Compressed Air Lines (Pipe size shown in inches) Air Drop: to minimize condensation in air drop PLAN VIEW Closed loop system Air Drop (typ.) ELEVATION in piping from air supply to minimize pressure drop and Water trap with drain two directions. - Page 11 Polar Air Electric Operated, Piston Compressors Plug auto drain into 120V outlet. Set timers to desired settings. See figure 4. If drain is used for multiple units, increase timer settings as needed. Use test button to check proper operation. Refer to maintenance section for proper care. Electronic Safety Be sure only trained and authorized personnel install and maintain this compressor in accordance with all applicable federal, state and local...
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Page 12: Wiring Installation
Operating Instructions Improperly grounded electrical components are shock hazards. Make sure all the components are properly grounded to prevent death or serious injury. DANGER Make sure proper overload protection for the motor is installed. Wiring Installation Install power leads into terminals opposite motor wires. When wiring unit with magnetic starter, do not install power directly to pressure switch to avoid possible fire and property damage. -
Page 13: Operation
Polar Air Electric Operated, Piston Compressors Three Phase Motors (See figure 7) Connect first power lead to 1L1. Connect second power lead to 3L2. Connect third power lead to 5L3. Connect ground wire to existing motor ground wire. Check for proper motor rotation. When facing motor shaft, pulley should turn counterclockwise. If rotation is reversed, turn off power then switch two power leads. -
Page 14: Start Up
Operating Instructions NEVER allow modifications to compressor structure or controls. Keep all ignition sources away from exposed electrical parts. Keep all persons clear of compressor during start-up and operation. NEVER operate the compressor with the fan, coupling or other guards removed. DO NOT engage in horseplay with air hoses as death or serious injury may result. -
Page 15: Continuous Run Feature
Polar Air Electric Operated, Piston Compressors Always make sure main power is off before touching belts or other moving parts of compressor. WARNING Lightly push power switch to make sure system is working. If motor shaft is not turning counter clock-wise, disconnect power to terminal block then exchange any two of the three power leads. -
Page 16: Belt Adjustment
Operating Instructions Relieve all internal pressure prior to opening any line, fitting, hose, valve, drain plug, connection or other component, such as filters and line oilers, and before refilling optional air line anti-icer systems with antifreeze compound. Keep electrical wiring, including all terminals and pressure connectors in good condition. Replace any wiring that has cracked, cut, or otherwise damaged insulation. -
Page 17: Changing Oil
Polar Air Electric Operated, Piston Compressors Do not splash lubricating oil on belts or pulleys when adjusting or replacing belts. Changing Oil All units are shipped with break-in oil. Change oil within first 50 hours or 30 days of operation, whichever comes first. DO NOT use automotive type oil. -
Page 18: Maintenance Schedule
Operating Instructions Maintenance Schedule Troubleshooting Chart Problem Possible Causes Resolutions Low air pressure Clogged inlet filter Disassemble valve, clean thorougly 2. Air leak(s) in system 2. Use soapy water to locate leaks, replace or tighten threaded parts 3. Check CFM requirements, change tool or use 3. -
Page 19: Warranty
Synthetic exclusively, the same which must be purchased from Eaton Compressor and Fabrication Co., Inc. (Mixing different brands of oils will void the pump warranty). A service kit must be purchased from Eaton Compressor and Fabrication Co., Inc. for this warranty to apply. Service kits contain an air filter and synthetic oil that must be changed annually. - Page 20 Splash Lubricated, Air Compressor Pumps Operating Instructions SPLASH LUBRICATED AIR COMPRESSOR PUMPS Airbase Industries designs and manufactures products for safe operation. However, operators and maintenance persons are responsibile for maintaining safety. All safety precautions are included to provide a guideline for minimizing the possibility of accidents and property damage while equipment is in operation.
- Page 21 Operating Instructions SINGLE STAGE Splash Lubricated, Air Compressor Pumps Model APP2V0313S APP3Y0518S APP2V0732S 7.5HP Description CFM Displacement CFM @ Pressure (100 psi) 10.2 14.1 Max PSI Noise DB(A) NPT 1/2” NPT 1/2” NPT 3/4” Outlet Connection Pump RPM 8-3/16 x 4-5/8 8-1/4 x 5-1/4 10-1/4 x 5-3/8 Bolt Pattern...
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Page 22: Safety Information
Splash Lubricated, Air Compressor Pumps Safety Information This manual contains very important information to know and understand. This is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help understand this information, observe the following: Danger indicates an imminently hazardous situation which, if not DANGER avoided, will result in death or serious injury. -
Page 23: Personal Protective Equipment
Operating Instructions DO NOT use air line anti-icer systems in air lines supplying respirators or other equipment used to produce breathable air. DO NOT discharge air from these systems in unventilated or other confined areas. Personal Protective Equipment Be sure all operators and others around the compressor and its controls comply with all applicable OSHA, Federal, State and Local regulations, codes and standards relating to personal protective equipment. -
Page 24: Piping Safety Steps
Splash Lubricated, Air Compressor Pumps If acid is used in operating environment or air is dust laden, pipe intake to outside, fresh air. Increase pipe size by one size for every 20 feet of run. Be sure to install protective hood around intake filter. In operating environments where excessive water, oil, dirt, acid or alkaline fumes are present, a TEFC (totally enclosed, fan cooled) motor is recommended. - Page 25 Operating Instructions Cap fitting on cylinder heads if not using pilot valve for continuous run port. Make sure there is a 1/4” copper tube (unloader tube) installed from tank check valve to unloader on pressure switch. This relieves head pressure when compressor stops for easier restart. See figure 2. Use proper pulley for motor.
- Page 26 Splash Lubricated, Air Compressor Pumps Install appropriate ASME code safety valves and make sure piping system is equipped with adequate condensate drains. See figure 4. Never install a shut-off valve such as a glove or gate valve, between the pump discharge and the air tank unless a safety valve is installed in the line between valve and pump.
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Page 27: Operation
Operating Instructions Operation Safety Rules Make sure all operators receive product training, read and understand all instructions. Keep all flammable, combustible, poisonous and noxious materials away from operating area. Make sure there are no oily rags, trash, leaves, litter or other combustible materials in operating area. Keep suitable, fully charged fire extinguishers nearby when servicing and operating the compressor. -
Page 28: Start Up
Splash Lubricated, Air Compressor Pumps DO NOT use air tools that are rated below the maximum rating of the compressor. Select air tools, air hoses, pipes, valves, filters and other fittings accordingly. DO NOT exceed manufacturer’s rated safe operating pressures for these items. Make sure all hose connections are adequately secured to prevent tools or hose ends from being accidentally disconnected. -
Page 29: Belt Adjustment
Operating Instructions Relieve all internal pressure prior to opening any line, fitting, hose, valve, drain plug, connection or other component, such as filters and line oilers, and before refilling optional air line anti-icer systems with antifreeze compound. Compressor components can become hot during operation. Avoid bodily contact with hot liquids, hot surfaces and sharp edges and corners. -
Page 30: Maintenance Schedule
Splash Lubricated, Air Compressor Pumps Maintenance Schedule Troubleshooting Chart Problem Possible Causes Resolutions Low air pressure Clogged inlet filter Disassemble valve, clean thoroughly 2. Air leak(s) in system 2. Use soapy water to locate leaks, replace or tighten threaded parts 3. -
Page 31: Warranty
Operating Instructions Warranty Statement Airbase Industries makes the following WARRANTY STATEMENT: THAT EACH BARE COMPRESSOR PUMP UNIT TO BE FREE FROM DEFECTS IN MATERIAL, WORKMANSHIP, AND PARTS FOR 2 YEARS FOR THE UNIT FROM THE DATE OF PURCHASE. Airbase Industries (and each of its subsidiaries) is not responsible for downtime during warranty service. If downtime is necessary, it is the Purchaser’s discretion and obligation (at Purchaser’s expense) to have a redundant COMPRESSOR PUMP. - Page 33 APP3Y1544T - EC-15T Introduction In order to receive maximum performance and long life from your compressor, the following instructions should be carefully read and all points regarding installation and operation of the unit should be noted and observed. A careful reading of this manual, prior to connecting anything to the motor of the compressor, will pay dividends in terms of trouble-free operation.
- Page 34 APP3Y1544T - EC-15T Single Phase Motors: Hook on hot lead to the 1L1Lug, Hook the other hot lead to 3L2 lug and then hook your ground wire to our ground lug. Three Phase Motors: Hook one hot lead to the 1L1 lug, hook another to the 3L2 lug and then hook the third leg to the 5L3 lug. Run ground wire to our ground lug.
- Page 35 APP3Y1544T - EC-15T Starting Check the oil level before starting. Turn compressor over a few revolutions by hand to make sure that everything is free. Check tension of the belts. Remove tools, rags, and any other objects from the vicinity of the compressor. Never put hands on the belts of idle units unless main motor switch is off.
- Page 36 APP3Y1544T - EC-15T Daily Care • Check oil level in crankcase and, if necessary, add sufficient oil to bring to (but not above) halfway level in sight glass (with motor not running). • Drain air receiver, drop legs, etc. • Stop, look, and listen a moment for any unusual noise, failure to compress, overheating, vibration, or belt slippage.
- Page 37 & Fabrication is not responsible for downtime during warranty service. If downtime is necessary, Purchaser is required to have redundant compressor.) Warranty repairs shall not include freight costs. Purchaser is responsible for returning unit to Eaton Compressor. Service such as OIL CHANGES, FILTER REPLACEMENTS, GASKET TIGHTENING TO CORRECT OIL SEEPAGE or DRIVE BELT TIGHTENING and VALVE CLEANING are not covered under warranty.
- Page 38 APP3Y1544T - EC-15T MAINTENANCE SCHEDULE & LOG Unit Model Number Serial Number Compressor Model Number Compressor Serial Number Date Purchased DATE DESCRIPTION OF MAINTENANCE PROVIDED...
- Page 41 APP3Y1544T - EC-15T EC15 (15HP - 3 CYL.- 2 STAGE) PARTS IN DETAILS PAGE 1 Item Part No. Part Description UNIT QTY Item Part No. Part Description UNIT QTY BOLT028 BOLT,HEX M12-1.75-50 WASHER010 LOCK WASHER 12MM WASHER010 WASHER,LOCK, 12MM BOLT024 BOLT,HEX M12-1.75-30MM WASHER021 FLAT WASHER, FLYWHELL...
- Page 42 APP3Y1544T - EC-15T EC15 (15HP - 3 CYL.- 2 STAGE) PARTS IN DETAILS PAGE 2 Item Part No. Part Description UNIT QTY Item Part No. Part Description UNIT QTY ROD011 CONNECTING ROD HP RING017 SNAP RING HP PIN001 WRIST PIN HP PISTON010 PISTON HP STEEL RING007...