Byan 600A Series Installation And Operator's Manual
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Byan 600A Series Installation And Operator's Manual

Vehicular swing gate operator
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Model 600A / 600B Series
Vehicular Swing Gate Operator
Motor:
Hydraulic Pump:
Power Supply:
Amp Draw:
Temperature Range:
Operator Length
(with piston retracted and rear bracket and swivel installed):
Operator Length
(extended with rear bracket and swivel joint installed):
Piston Travel
Width / Height Maximum
Maximum Speed for 0 to 90 Degrees
Maximum Degree of Gate Opening
Maximum Length of Gate
Maximum Weight of Gate Leaf
Duty Cycle (Open / Close)
(4LR66RT250A3D2-BY)
Installation and Operators Manual
Specifications:
-1-
MODEL 600 SERIES OPERATOR | Rev. 2019.7.1
1/6 Horsepower
Spur Gear
115-Volt / 220-Volt
4 Amps
-40°F to 240°F
29-11/16 Inches
39-3/4 Inches
9.84 Inches (250mm)
4.33 Inches
Approximately 12 Seconds
90 Degrees
14 Feet
2000 Pounds
50 Cycles Per Hour

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  • Page 1 Model 600A / 600B Series (4LR66RT250A3D2-BY) Vehicular Swing Gate Operator Installation and Operators Manual Specifications: Motor: 1/6 Horsepower Hydraulic Pump: Spur Gear Power Supply: 115-Volt / 220-Volt Amp Draw: 4 Amps Temperature Range: -40°F to 240°F Operator Length 29-11/16 Inches (with piston retracted and rear bracket and swivel installed): Operator Length 39-3/4 Inches...
  • Page 2 MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...
  • Page 3 IMPORTANT INFORMATION WHEN INSTALLING YOUR BYAN OPERATOR, ALWAYS INSTALL THE OPERATOR WITH THE GATE LEAF IN THE CLOSED POSITION. If your gate has an INWARD swing: Locate the rear mounting bracket on the gate post. After making sure of your “A” and “B”...
  • Page 4 THROUGH 11 BEFORE INSTALLING THIS ACTUATOR. As a Byan Systems gate installer, you MUST inform your customer about all safety equipment that should be installed on each job site. This is in accordance with your legal liability to your customer. Ensure that the protection and warning signaling devices are operational and visible.
  • Page 5 IMPORTANT INSTALLATION INSTRUCTIONS WARNINGS To reduce the risk of severe injury or death: READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS Install the operator only on a properly operating and balanced gate. A gate that is operating improperly could cause severe injury. Have qualified service personnel make repairs to cables, spring assemblies and other hardware before installing the operator.

  • Page 6: Table Of Contents

    End User Safety ........................... Page 49 WARNING PLACARD ..........................Page 51 Byan Systems Warranty ........................Page 52 Safety Accessories Compatible and Tested with Byan Systems Products .......... Page 53 Customer Acknowledgement ......................Page 55 MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...

  • Page 7: Usage Classes For Vehicular Gates

    USAGE CLASSES FOR VEHICULAR GATES Class I ̶ Residential Vehicular Gate Operator A vehicular gate operator (or system) intended for use in a home of one to four single family dwelling, or a garage or parking area associated therewith. Class II ̶ Commercial / General Access Vehicular Gate Operator A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi- family housing unit (five or more single family units), hotel, garages, retail stores, or other building servicing the general public.
  • Page 8 600 SERIES RESIDENTIAL SERIES Model 600A 115-Volt AC Single Phase Model 600B 220-Volt AC Single Phase Eliminator Series Built-in Thermal Overload Capacitor Rating 40 UF / 10 UF Standard Working Pressure 1350 psi Maximum Working Pressure 1750 psi Pump Spur Gear 0.5 Liter/Minute Motor 1/6 Horse Power Amperage Draw...
  • Page 9 BEFORE INSTALLATION 1. Verify the gate post is plum and gate leaf swings freely. 2. Perform any required maintenance before continuing. 3. Verify the commercial power circuit breakers are isolated and rated for the specific load. Visually ensure the circuit breakers are in the OFF position and mark the breaker “used”. 4.
  • Page 10 INSTALLING THE OPERATOR This linear actuator must be mounted so the piston FULLY EXTENDS AND FULLY RETRACTS. When fully retracted, there should be 3/8-inch of the piston left out of the front of the casing. This linear actuator has an offset between the front and rear mounting brackets. The front bracket is approximately 5/8-inch lower than the rear bracket.

  • Page 11: Installation Completion / Follow-Up

    INSTALLATION COMPLETION WARNING TO REDUCE THE RISK OF SEVERE INJURY OR DEATH, READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 1. Install placards and safety equipment and test. 2. Remove all debris and obstructions from the travel path of the gate leaf(s). 3.

  • Page 12: Purging The Operator

    ADJUSTING THE OPERATOR The pressures on the operator are preset at Byan Systems prior to shipment. If the pressures should need to be adjusted, whether higher or lower, you MUST adjust both pressure directions the same amount of turns (i.e. ¼...

  • Page 13: Manual Bypass

    WHERE TO BUY FUCHS ACEITE MULTI-TEMP HYDRAULIC FLUID At your nearest Fuchs Oil Distributor, Byan Systems Distributor, or at Byan Systems Warehouse. FLUID AND YOUR OPERATOR The proper level can be observed through the oil filler tube, located on the top of the rear flange of the operator, with the piston in the retraction position.

  • Page 14: Pressure & Flow Control

    PRESSURE AND FLOW CONTROL When mounting the operator to your gate, always make sure that the side with the lock cap (or the Green and Red Pressure Adjustment Screws) is facing upward. Mounting your operator in an upside-down position will result in it failing to run properly. ⧫...

  • Page 15: Mounting Pins & Brackets

    Mounting Pins and Brackets Tapered Rear Pin (P/N H575) Tapered Mounting Plate (P/N H574) 140 Foot/Pounds of Torque Lock Nut (P/N H585) Tapered Front Pin (P/N H576) Tapered Mounting Plate (P/N H574) 140 Foot/Pounds of Torque Lock Nut (P/N H585) I-Bolt Complete with Lock Nut (P/N H589) TOP SIDE...
  • Page 16 Byan Systems Adjustable Hardware Options Adjustable Rear Mount Plate Tapered Mount Plate (P/N PT150) (P/N H574) Optional Standard Adjustable Rear Mount Plate Adjustable Rear Mount Plate with with Adjustable Rear Mount Pin Adjustable Rear Mount Pin (Side View) (Top View)
  • Page 17 600 Residential Operator STROKE: 9-13/16” 29-11/16” 39-9/16” 1-9/16” 1-9/16” 41-1/8” 3-3/8” 3-1/8” -17- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...

  • Page 18: Mounting Bracket Dimensions

    600 RESIDENTIAL OPERATOR MOUNTING DIMENSIONS (250mm Stroke) INWARD SWING USE THE CENTER OF THE HINGE AS A STARTING REFERENCE POINT FOR THE “A” AND “B” DIMENSIONS GATE POST 4x4 TYPICAL GATE LEAF NOTE: MINIMUM DISTANCE OF 1-7/8 INCHES REQUIRED BETWEEN FACE OF GATE REAR POST AND CENTER OF HOLE IN REAR MOUNTING...
  • Page 19 5” 2-3/4” NOTE: The minimum distance from the rear post face to the rear mounting bracket is 1-3/4”. Please contact Byan Systems with your gate measurements for anything less than 75 degrees and more than 90 degrees.) -19- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...

  • Page 20: Recommended Wire Sizes

    RECOMMENDED WIRE SIZES Voltage drop becomes important when the length of a run of wire or cable becomes very long. Usually this is not a problem in circuits within a house, but may become an issue when running wire to your gate’s control box. Excessive voltage drop can cause loss of efficiency in operation of your gate system.
  • Page 21 The Byan Systems G2M+ Control Board is UL 325 compliant and monitors devices in both directions (open and close). This means that if the gate comes into contact with an object, it will stop and reverse briefly. If the object is hit a second time, or if a monitored safety device fails, the board will lock out and must then be manually reset before the system will operate again.
  • Page 22 Terminal Strips: There are two sets of terminals on the G2M+ control board. The first terminal strip is the Power and Motor Run Terminal Block, located on the left side of the board below the transformer. This is where the incoming commercial power and the outgoing power to the operators are connected.
  • Page 23 The second terminal strip is the Accessory Terminal Strip. This is where ALL of the accessories are connected to the controller board. This terminal strip is located on the bottom right of the G2M+ Controller Board. This terminal strip consists of two socketed blocks to allow you to unplug the connector as a whole without removing wires.
  • Page 24 2. Connect Terminal 6 of the Detector Base to Terminal 18 of the Accessory Terminal Strip. The Byan Systems G2M+ Control Board is UL 325 compliant and monitors devices in both directions (open and close). This means that if the gate comes into contact with an object, it will stop and reverse briefly. If the object is hit a second time, or if a monitored safety device fails, the board will lock out and must then be manually reset before the system will operate again.
  • Page 25 Characteristics: Adjustable Timing Potentiometers: Color Description Minimum Time Maximum Time Green Automatic Closing Timer 1 Second 1 Minute 30 Seconds Blue Opening Timer 3 Seconds 30 Seconds * Closing Timer 3 Seconds 30 Seconds * *With DIP Switch 1 on S2 turned on, the maximum open and close times are doubled to 1 Minute. DIP SWITCHES: Table S1 Number...
  • Page 26 Byan Systems 12 x 10 Prewire Layouts: Leaf Delay Card Pause Opening Closing Timer Timer Timer Transformer 2 Amps DIP Switches Test Button Traffic Light Card Flashing Light Card ACCESSORY TERMINALS Garage Light Card 5 6 7 11 12 13 14 15...
  • Page 27 Terminal Block 5 Terminal Block 6 D a u g h te r C a rd J P 1 (Optional) MAG-LOCK RELAY 6 A m p s (Optional) SHADOW RELAY POWER TERMINALS Terminal Block 2 Terminal Block 4 Terminal Block 1 -27- MODEL 600 SERIES OPERATOR | Rev.
  • Page 28 Daughter Card Terminal Block 1 1 2 3 4 JP 1 SHADOW 6 Amps RELAY (Optional) MAG-LOCK POWER TERMINALS RELAY (Optional) Terminal Block 9 Daughter Card JP 1 6 Amps SHADOW RELAY POWER TERMINALS (Optional) MAG-LOCK RELAY (Optional) Terminal Block 10 -28- MODEL 600 SERIES OPERATOR | Rev.
  • Page 29 24 x 20 PREWIRE TERMINAL STRIP GUIDE TB1 COMMERCIAL POWER TB2 OPERATOR MOTOR TERMINALS 220-VOLT AC HOT (RED) UNINTERRUPTIBLE 115-VOLT AC (BLACK) 115-VOLT AC HOT (BLACK) UNINTERRUPTIBLE 115-VOLT AC (WHITE) 115-VOLT AC NEUTRAL (WHITE) GROUND (GREEN) GROUND (GREEN) EXIT OPERATOR MOTOR TERMINALS TB3 OPERATOR MOTOR TERMINALS GROUND (GREEN)
  • Page 30 Daughter Card J P1 Optional Mag Lock Relay 6 Amps Optional Shadow Relay POWER TERMINALS -30- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...
  • Page 31 BYAN 20x16 PREWIRE CONNECTED TO 2 SETS OF PHOTOBEAMS -31- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...
  • Page 32 Daughter Card J P1 Optional Mag Lock Relay 6 Amps POWER TERMINALS -32- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...
  • Page 33 Daughter Card Daughter Card J P1 Optional Mag Lock Relay 6 Amps Optional Shadow Relay POWER TERMINALS -33- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...
  • Page 34 Daughter Card J P1 Optional Mag Lock Relay 6 Amps Optional Shadow Relay POWER TERMINALS -34- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...
  • Page 35 Phot eam D I P 1 2 3 4 Daughter Card Optional Mag Lock Relay 6 Am ps Optional Shadow Relay POWER TERMINALS -35- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...
  • Page 36 Phot T e st Po l a ri ty Bu zze r OF F F re q u e n cy Ou t1 1 0 K Ou t2 1 0 K Daughter Card Optional Mag Lock Relay 6 Amps Optional Shadow Relay POWER TERMINALS -36-...
  • Page 37 Daughter Card J P1 Optiona l Ma g Loc k R e la y 6 Amps Optiona l Sha dow R e la y POWER TER MIN A LS -37- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...
  • Page 38 Daughter Card Optional Mag Lock Relay 6 Amps Optional Shadow Relay POWER TERMINALS -38- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...
  • Page 39 Daughter Card Optional Mag Lock Relay 6 Amps Optional Shadow Relay POWER TERMINALS -39- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...
  • Page 40 Daughter Card Optional Mag Lock Relay 6 Amps Optional Shadow Relay POWER TERMINALS -40- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...
  • Page 41 Reverse the black and red directional wires either at the operator or running the Directional wires switched at the board. wrong direction If, at any time, you have a question concerning the Byan Systems G2M+ control board, call (800) 223-2926 for technical support. -41- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...
  • Page 42 T2M Leaf Delay Card Description: The T2M Leaf Delay Card will control the opening and closing of the second leaf in a two-leaf gate system. With the card installed and the potentiometers adjusted, the first gate leaf will open first followed by the second when an OPEN command is issued.
  • Page 43 DAUGHTER CARD HOOKUPS NORMALLY CLOSED INPUT  INPUT To operate the control panel, the micro switch that is on the daughter card must be set in the ON position and after any changes are made to the state of the safety devices in the system, it must be reset by turning the switch OFF and ON again.
  • Page 44 The opening and closing commands can be performed by using the reverse button or by radio control. The opening/closing operation ends by timing or by the open/close limit switch. If the reverse button is activated during the operation of the unit, the door stops. There is no automatic closing time and the next operation (if the reverse button is activated) will close.

  • Page 45: Loop Detector Connections

    LOOP DETECTOR CONNECTIONS The Mollex connector has 11 wire leads which are each 12 inches long. The pin-out is as follows: Power B+ BLACK Power B- BLUE Relay A Common (pulse or presence) ORANGE Relay a Normally Closed (pulse or presence) YELLOW Relay A Normally Open (pulse or presence) GREEN...
  • Page 46 What type of wire should I use? Cross-linked polyethylene (XLPE) or polyester insulation provides excellent protection for wire used in saw cut loop installations. Both types are abrasion resistant, much harder (though not impossible) to strip, and very moisture resistant. SUMMARY: The use of the correct type of wire for the installation, as well as the proper installation techniques, will avoid frequent service calls beginning soon after installation and will result in years of trouble-free service and in...
  • Page 47 LOOP CONFIGURATION The following relationship between loop area (loop width multiplied by loop length) and the number of turns for a single loop installation should be satisfied as follows: LOOP AREA Number of (Square Feet) Turns 6-10 10-18 18-60 60-240 240 Up 1.
  • Page 48 -48- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...

  • Page 49: End User Safety

    END USER SAFETY Byan Systems, Inc. has no control over the gate system you have automated. The word “system” herein refers to the gate post, gate leaf(s), hinging, all automation equipment, accessory devices, the construction and installation thereof. Vehicular gate operating systems provide convenience and security to their users. Because these machines produce such high levels of force, all gate system designers, installers and end users must be aware of the potential hazards associated with improperly designed, installed or maintained systems.
  • Page 50 6. Secure and label power cabinets and/or equipment covers. 7. If the gate has an open roller, each must have a guard suitable to protect persons, pets and clothing from being entrapped, no matter how unlikely it may appear at first glance. 8.
  • Page 51 -51- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...
  • Page 52 SYSTEMS, INC. Some states do not allow for the length of the term of this implied warranty, so this limitation may not apply to you. This warranty by BYAN SYSTEMS, INC. is in lieu of all warranties expressed or implied.

  • Page 53: Safety Accessories Compatible And Tested With Byan Systems Products

    Safety Accessories Compatible and Tested with Byan Systems Products: Photobeams: Manufacturer Model IRB-RET Photobeams Miller Edge Reflecti-Guard #RG Reflective Photobeams Miller Edge Prime-Guard #PG Through-beam Photobeams Omeron E3K-R10K4 Through-beam Photobeams Seco-LARM Enforcer E960-D90Gq Through-beam Photobeams Transmitter Solutions iGAZER66HD Through-beam Photobeams...
  • Page 54 NOTES: -54- MODEL 600 SERIES OPERATOR | Rev. 2019.7.1...

  • Page 55: Customer Acknowledgement

    Byan Systems, Inc. operators and accessory equipment are intended to be part of a total operating system. We highly endorse and recommend the use of safety accessories and visual warning indicators in the form of lights, sounders and placards properly placed.

This manual is also suitable for:

600b series

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