Shindaiwa DGW400DMC Owner's And Operator's Manual
  1. Manuals
  2. Brands
  3. Shindaiwa Manuals
  4. Welding System
  5. DGW400DM-C
  6. Owner's and operator's manual

Shindaiwa DGW400DMC Owner's And Operator's Manual

Diesel engine generator & welder
Hide thumbs Also See for DGW400DMC:
Table of Contents

Advertisement

Quick Links

Download this manual
'
'
OWNER
S AND OPERATOR
S MANUAL
Vertical, Water-Cooled 4-Cycle Diesel Engine
CAUTION
Do not operate the Generator/Welder, or any other appliance, before you
have read and understood the instructions for use and keep near for ready
use.
DGW400DMC-400
X750-022 88 0
X750803-670 0

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DGW400DMC and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Shindaiwa DGW400DMC

Summary of Contents for Shindaiwa DGW400DMC

  • Page 1 S AND OPERATOR S MANUAL Vertical, Water-Cooled 4-Cycle Diesel Engine CAUTION Do not operate the Generator/Welder, or any other appliance, before you have read and understood the instructions for use and keep near for ready use. DGW400DMC-400 X750-022 88 0 X750803-670 0...
  • Page 3 Introduction We would like to thank you very much for purchasing this Shindaiwa Soundproof Diesel Engine Generator & Welder. • This manual has been created in order to ensure safe and proper use of this equipment. Be sure to thoroughly read this manual before operating the equipment as the improper operation of this equipment can result in an accident or malfunction.

  • Page 4: Table Of Contents

    Table of Contents 1. Safety Precautions................2 2. Specifications..................6 3. Applications..................6 4. Part Names ..................7 5. Equipment ..................10 5-1. Spill Containment ...............10 5-2. VRD (Voltage Reduction Device) ..........10 5-3. Idle Control................. 11 5-4. Weld Mode Selector ..............12 5-5. Remote Control（Option） ............12 5-6.

  • Page 5: Safety Precautions

    1..Safety Precautions Warning: Suffocation from Exhaust Fume • Do not operate the equipment in a poorly-ventilated area such as indoors or within a tunnel because the engine exhaust fume includes components that are harmful to humans. Warning: Suffocation from Welding Fume •...
  • Page 6 • Allow the equipment to cool before covering with protective covers and similar items. • Do not ground wiring of earth leakage circuit breakers of the equipment to piping that passes through flammable material. Warning: Injury • Do not operate the equipment with any doors or covers open. There is a danger of hair, body parts and other items being caught up in moving parts such as cooling fans and belts.
  • Page 7 Caution: Injury • Use this equipment with it situated on a stable level surface so that it is prevented from moving. • Do not move the equipment during operation. • Always be sure to turn off the switches of all devices using the equipment and turn off the equipment breakers before starting the engine.
  • Page 8 ■ ■ ■ ■ Location of Warning Labels Replace warning labels when they become difficult to see or damaged by affixing new labels in the specified locations. Order the necessary labels by numbers in parentheses. (1)Suffocation from Exhaust Fume（No. X505-007 59 0） (2)Suffocation from Welding Fume（No.

  • Page 9: Specifications

    2. Specifications Model DGW400DMC-400 Generating Method Rotating Field Operation Single Dual Rated Current 370／390 180／200 Rated Voltage 34.8／35.6 27.2／28.0 Duty Cycle Current Adj. Range 95－390／110－400 50－200／60－210 Welding Rod (mm) φ2.6－φ8.0 φ2.0－φ4.0 Rated Speed (min 3000／3600 No Load Voltage MAX 85...

  • Page 10: Part Names

    4. Part Names Operation Panel Terminal Cover Weld Terminals B Weld Terminals A AC Meter DC Meter Voltage Actual Preset ECO Lamp Lamp Adjustment Lamp Frequency Lamp Lamp Dial Monitor Lamp AC Meter Fuel Meter Selector Idle Control Switch Main Breaker Hour Meter Earth...
  • Page 11 3-P Receptacle 1-P Receptacle Bonnet Grounding Terminal Frequency Air Cleaner Switch Selector Side Door Fuse (20A，50A) Oil Gauge Oil Plug Oil Inlet Battery Fuel Lever (Fuel Strainer) Sub Tank Oil Filter Water Fuel Spill Containment Drain Plug Drain Plug Drain Valve Spill Containment Drain Plug - 8 -...
  • Page 12 Lifting Lug Fuel Inlet Cover Muffler Fuel Inlet Top Plate Accessories Owner’s and Operator’s Manual Starter Key 1 Set Door Key 2 Set - 9 -...

  • Page 13: Equipment

    5. Equipment 5-1. Spill Containment Warning: Fire • Always be sure to wipe up any spilled fuel or oil. • Spilled fuel and oil accumulates in the spill containment. Do not operate the equipment with liquid accumulated in the spill containment. •...

  • Page 14: Idle Control

    < < < < Note> > > > • The VRD is only for weld output. It does not function for AC generated output voltage. 5-3． ． ． ． Idle Control The equipment includes an idle control function. You can use the idle control switch to select an engine speed setting of "ECO"...

  • Page 15: Weld Mode Selector

    • Set the idle control switch to "HIGH" if using as an AC power source of a device of 1 A or less because the engine might not reach a high speed as speed control does not operate at that level. (3) High Idle You can set the idle control switch to "HIGH"...

  • Page 16: Meter

    < < < < Note> > > > • The output control dial on the remote controller connection side of the equipment does not function when a remote controller is connected. • If the remote controller is disconnected from the remote control connector while welding, the equipment output control dial becomes functional, possibly resulting in an increase or decrease in weld current.

  • Page 17: Error Code Display

    5-7． ． ． ． Error Code Display The equipment includes an error Error Code Display code display function that notifies the operator of any errors during operation. If an error is detected during operation, error codes are displayed by the DC meter. If this occurs, stop operation immediately, and inspect and repair the location where the error has occurred.

  • Page 18: Frequency Selector

    (2) Battery Charge Monitor Lamp The battery charge monitor lamp ("CHARGE") lights up and the engine is automatically stopped if battery charge fails during operation. If this occurs, it is probable that there is fan belt damage or a wiring fault. Request repair at the retail outlet where the equipment was purchased.

  • Page 19: Voltage Adjustment Dial

    Caution: Burn • The engine, muffler and similar parts are extremely hot during operation and immediately after stopping the equipment. Never touch hot parts. Caution: Physical and Secondary Damage • Set the frequency in accordance with the devices using the equipment. This equipment can operate at either 50Hz or 60 Hz.
  • Page 20 (1) Operation Check of Earth Leakage Circuit Breakers Be sure to always check the earth leakage circuit breakers before starting operation according to the following procedures. 1) Start the engine.（Refer to section Idle Control "7-1．Starting the Engine".） Switch 2) Set the idle control switch to "HIGH"...

  • Page 21: Pre-Operation Inspection

    6. Pre-Operation Inspection Warning: Injury/Electric Shock • Do not operate the equipment with any doors or covers open. There is a danger of hair, body parts and other items being caught up in moving parts such as cooling fans and belts. •...

  • Page 22: Cooling Water Inspection

    ■Engine Oil Selection Use a diesel-type engine oil with a viscosity that is appropriate for the outdoor air temperature (refer to the table). < < < < Note> > > > • Use oil with a quality of CD class or better (API classification). Temperature/Engine Oil Relationship ＋20°C or more ＋10°C～＋20°C...

  • Page 23: Fuel Inspection

    ASTM standards if using the equipment in Fuel Inlet a cold weather region. • Shindaiwa recommends using a fuel with a sulfur content of less than 1,000 ppm. • Change the engine oil and oil filter after a shorter period than normal (approximately one-half the normal period) if using a high-sulfur (sulfur content of between 5,000 to 10,000 ppm) fuel.

  • Page 24: Inspection For Fuel/Oil/Cooling Water Leakage

    6-5． ． ． ． Inspection for Fuel/Oil/Cooling Water Leakage Warning: Fire • Absolutely never use the equipment if there is a fuel, oil or cooling water leak, and be sure to always repair the leak before using. Open the side door and check for fuel leakage from fuel line joints and similar components, and check for oil and cooling water leakage.

  • Page 25: Operating Procedures

    7. Operating Procedures Warning: Suffocation from Exhaust Fume • Do not operate the equipment in a poorly-ventilated area such as indoors or within a tunnel because the engine exhaust fume includes components that are harmful to humans. Warning: Fire • Keep any ignitable items (such as fuel, gas and paint) or inflammable items away from the equipment because the muffler, exhaust fume and other parts attain high temperatures.

  • Page 26: Stopping The Engine

    Starter Switch Preheat Lamp Main Breaker Close Idle Control Breaker Switch Open Fuel Lever Breaker < < < < Note> > > > • Do not crank the starter motor for 15 seconds or more continuously. • If repeating starter switch operation, wait 30 seconds or more between operations. •...

  • Page 27: Using As A Welder

    8. Using as a Welder 8-1． ． ． ． Welding Cable Selection Use welding cables with a cross-sectional area that is larger than the proper cross-sectional areas indicated in the table below. Using cable that is less than the proper cross-sectional area reduces the weld output.

  • Page 28: Welding Cable Connection

    8-3． ． ． ． Welding Cable Connection Warning: Electric Shock • Be sure to stop the engine whenever touching weld output terminals such as when installing or removing welding cables. • Do not connect welding cables to any part other than weld output terminals.

  • Page 29: Welding Work

    8-5． ． ． ． Welding Work Warning: Suffocation from Welding Fume • Always be sure to wear a fume-proof mask when welding as the fumes generated during welding include harmful gases and dust. Also be careful that the wind direction is not such that it will cause fumes to be inhaled and always operate the equipment in a well-ventilated area.

  • Page 30: Using As A Generator

    < < < < Note> > > > • This equipment allows for 2 person simultaneous welding. For 2 person simultaneous welding, select a weld mode and adjust the weld current in accordance with each type of welding work being performed. •...

  • Page 31: Usable Device Capacities

    9-2． ． ． ． Usable Device Capacities Usable capacity varies depending on the type and performance of the electrical tool or household appliance being used. （50/60Hz） Overview of Usable Device Capacities Standard Capacities（Units：kW） 1-Phase 3-Phase 230/250V 400/440V Device Used Capacity per Total capacity Capacity per of three...
  • Page 32 Caution: Physical and Secondary Damage • If using the equipment as a power source for medical equipment, you must check with the medical equipment manufacturer, doctor and hospital before using the equipment. • Set the frequency in accordance with the devices using the equipment. 1) Switch the frequency selector in accordance with the devices using the equipment.

  • Page 33: Simultaneously Welding And Using As Ac Power Source

    Follow the following procedures to recover operation when breakers operate due to overcurrent. 1) Turn off all switches of devices using the equipment as an AC power source. 2) Push up the breaker lever that have operated to the "ON" position. <...
  • Page 34 Warning: Fire • Always be sure to stop the engine when inspecting fuel or refueling, and absolutely never perform such tasks near fire or other open flame. Wait until the engine has completely cooled before inspecting fuel or refueling. • Always be sure to wipe up any spilled fuel or oil. •...
  • Page 35 Perform periodic inspection and maintenance as indicated by the table below in order to ensure that this equipment can be operated in optimal condition. Use the hour meter as a general indicator for the operating time. Inspection Period Pre- Every Every Every Every...
  • Page 36 Inspection Period Pre- Every Every Every Every Every Inspection Item Operation 50th 1,000 2,000 Inspection hour hours hours hours hours hours ● Adjust/Lap Clearance of ● Air Intake/Release Adjust- Lapping Valves ment Inspect/Adjust Clearance ● of Fuel Injection Valves Inspect/Adjust Fuel ●...
  • Page 37 4) Screw in the oil filter by hand and securely tighten by hand (do not use a filter wrench) after the gasket contacts the seal surface. 5) Add engine oil. < < < < Note> > > > • Contact the retail outlet where the equipment was purchased if you do not have a filter wrench.
  • Page 38 (5) Draining Water from the Fuel Tank Draining Every 200 hours Water 1) Remove the fuel drain plug. 2) Drain the water and tighten the fuel drain plug. Fuel Drain Plug < < < < Note> > > > • Replace the packing with a new part each time you drain the water. •...
  • Page 39 Drain Valve Lever Drain Valve Lever Drain Valve Lever Loosen Fixing Tighten CLOSE CLOSE Plug (R1/2 " ) Plug OPEN < < < < Note> > > > • Secure the drain valve body using a spanner or similar tool so that it does not loosen when removing/installing the plug by turning it.

  • Page 40: Long-Term Storage

    7) Pour water into the spill containment and check that there is no leakage. (After checking, drain the water you have used.) 8) Install the spill containment to the equipment in the reverse order of removal. < < < < Note> > > > •...

  • Page 41: Troubleshooting

    • 13. Troubleshooting Warning: Electric Shock/Injury • Do not touch the equipment during operation if the equipment or your body is wet. • Always be sure to stop the engine and remove the starter key before performing any equipment check or maintenance. •...
  • Page 42 Refer to the table below to perform inspection when the equipment is operating poorly. If you cannot resolve a problem after inspecting the equipment, request repair at the retail outlet where the equipment was purchased. Symptom Possible Causes Remedy 1．Battery has a low charge. 1．Recharge the battery.
  • Page 43 Symptom Possible Causes Remedy 1．Set to " AUTO " or " HIGH " . 1．Idle control switch is set to " ECO " . Engine cannot 2．Idle control switch is set to 2．Current of device using the obtain high speed. equipment as AC power source "...

  • Page 44: Engine Wiring Diagram

    14. Engine Wiring Diagram - 41 -...

  • Page 45: Generator Wiring Diagram

    15. Generator Wiring Diagram - 42 -...
  • Page 46 - 43 -...
  • Page 47 - 44 -...
  • Page 48 ©2013 - 45 -...

Table of Contents