Shindaiwa 3 Series Operator's Manual
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Shindaiwa 3 Series Operator's Manual

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OPERATOR'S
MANUAL
ECO 300/UK
Series 3
Original Instructions
CAUTION: Do not operate the Welder-Generator, or any other appliance, before you
have read and understood the instructions for use.

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Summary of Contents for Shindaiwa 3 Series

  • Page 1 OPERATOR’S MANUAL ECO 300/UK Series 3 Original Instructions CAUTION: Do not operate the Welder-Generator, or any other appliance, before you have read and understood the instructions for use.
  • Page 2 TABLE OF CONTENTS...
  • Page 3 Introduction Thank you for purchasing a Shindaiwa Sound Proof Diesel Engine Welder/Generator. This operation manual has been created to ensure the safe operation of this equipment. Therefore, the manufacturer of this equipment strongly recommends that the user follow the instructions herein, to avoid unnecessary accidents and repairs.

  • Page 5: Safety Guidelines

    Battery fluid contains diluted sulphuric acid. Avoid contact with eyes, skin or clothing. If the acid comes in contact, especially with eyes, flush with a lot of water, and contact your physician immediately. Shindaiwa Limited - 3 - ECO 300/UK...
  • Page 6 Do not move the equipment during operation. When performing equipment checks and maintenance, always stop the engine. Do not operate the equipment, if it is faulty or if there are missing parts. Shindaiwa Limited - 4 - ECO 300/UK Four Ashes, Wolverhampton, UK...
  • Page 7 Fire (No. 19402-00166) Injury (No. 19402-00199) Burns (No. 19402-00200)-S5 Burns (No. 19402-00201)-S16 Lifting Eye (S10) Earth Symbol (S17) Positioning Handle (S3) Shindaiwa Limited - 5 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855 OOM-300UK...
  • Page 8 LABEL REPRODUCTION Label (No. 19402-00194)-S6 Label (No. 19402-00200)-S5 Label (No. 19402-00201)-S16 Label (No. S10) Label (No. S17) Label (No. S3) Shindaiwa Limited - 6 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855 OOM-300UK...

  • Page 9: Specifications

    1410 x 566 x 760 Dry Weight (kg) Generating Set ISO 8528-8/G2 EMC Group 2 Class A Illustration of Rating Plate Label Shindaiwa Limited - 7 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855...
  • Page 10 Consult with hospital or medical equipment companies before using this equipment on medical apparatus. It is recommended you follow this instruction manual strictly, to avoid unnecessary accidents, repairs and damage. Shindaiwa Limited - 8 - ECO 300/UK Four Ashes, Wolverhampton, UK...
  • Page 11 FUEL LEVER (FUEL STRAINER) OIL PLUG OIL INLET BONNET 3-PHASE FUEL WATER GROUNDING DRAIN PLUG RECEPTACLE DRAIN PLUG DRAIN PLUG TERMINAL Shindaiwa Limited - 9 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855 OOM-300UK...
  • Page 12 FIXED SIDE PANEL REMOVED OIL FILTER FUEL INLET EXHAUST TOP-MOUNTED LIFTING LUG POSITIONING HANDLE POSITIONING HANDLE TOP PLATE NOT TO BE USED FOR LIFTING Shindaiwa Limited - 10 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855 OOM-300UK...
  • Page 13 Find and fix the fault, and then restart the engine. In the event the automatic shut-off is engaged repeatedly, check which monitor lamp turns ON or OFF and further investigate the related malfunction. Shindaiwa Limited - 11 - ECO 300/UK...
  • Page 14 If the engine oil pressure drops during operation, the oil pressure monitor lamp will flash, and the automatic shutoff will be engaged. If this symptom occurs, check the engine oil level, and replenish to maximum level. Shindaiwa Limited - 12 - ECO 300/UK...
  • Page 15 MCB to the OFF position. The specifications of the earth leakage relay: Rated Sensitive Current: 30mA (or below) (Grounding resistance: 500 or below) Shindaiwa Limited - 13 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855...

  • Page 16: Test Button

    In the event you cannot ground TERMINAL the generator to the earth, consult with a qualified GROUNDING electrician or Shindaiwa Ltd. (2) Operation Check Before operating the equipment, always check if the safety shut-down device works as shown in the following procedure. 3-PHASE ELCB...
  • Page 17 Be sure to restore the Starter Switch to [STOP] and reset RESET the Emergency Stop Switch, turning clockwise after using the switch. Shindaiwa Limited - 15 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855...
  • Page 18 Caution : Burns Do not touch the engine or exhaust during operation or immediately after stopping the equipment, as the temperature will be extremely high. Shindaiwa Limited - 16 - ECO 300/UK Four Ashes, Wolverhampton, UK...
  • Page 19 -7 (20°F), No.2-D fuel may pose operating problems (see “Cold Weather Operation which follows). At colder temperatures, use No.1-D fuel (if available) or use a “winterised” No.2-D (a blend of No.1-D and No.2-D). This Shindaiwa Limited - 17 - ECO 300/UK...
  • Page 20 LOWER level, add distilled water until the fluid level reaches UPPER level. Make sure that the battery cables are firmly secured to the posts. Tighten the clamps if necessary. Shindaiwa Limited - 18 - ECO 300/UK Four Ashes, Wolverhampton, UK...
  • Page 21 Install a new battery in the reverse order. (Always install the cable to the positive [+] post in the new battery first.) <Caution> Use the following battery. 46B24L Shindaiwa Limited - 19 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3...

  • Page 22: Operation

    Keep the engine idling for approximately 5 minutes before use. CLOSE IDLE CONTROL BREAKER FUEL LEVER SWITCH OPEN EMERGENCY STARTER STOP SWITCH SWITCH Shindaiwa Limited - 20 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855 OOM-300UK...
  • Page 23 Push the Emergency Stop Switch to stop engine in an emergency. <Caution> Be sure to return the Starter Switch to [STOP] after the engine stops. Never use the Emergency Stop Switch except in case of an emergency. Shindaiwa Limited - 21 - ECO 300/UK Four Ashes, Wolverhampton, UK...
  • Page 24 Turn the Emergency Stop Switch to arrow mark (clockwise) to release the feature. STOP STARTER SWITCH RESET EMERGENCY STOP SWITCH Shindaiwa Limited - 22 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855 OOM-300UK...

  • Page 25: Welding Operation

    Before connecting or disconnecting a welding cable from welding output terminals, stop the engine, and remove the engine key. The person performing this task must always keep the key. Shindaiwa Limited - 23 - ECO 300/UK Four Ashes, Wolverhampton, UK...
  • Page 26 Caution: Burns Be sure to wear leather gloves, apron, shoe covers, eye protection glasses/mask, safety shoes, safety cap and long sleeve shirts, as welding creates hot sparks. Shindaiwa Limited - 24 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3...
  • Page 27 The values are for reference only. The Cable length or the ambient temperature will affect each value. When the remote control box is used, the value may change to some degree. Shindaiwa Limited - 25 - ECO 300/UK Four Ashes, Wolverhampton, UK...

  • Page 28: Generator Operation

    Electric Bulb, Heater, etc. Electric Tools, etc (Series Motor), Mercury Bulb (High Power Factor Type) Submersible Pump, Compressor, etc (Induction Motor) Shindaiwa Limited - 26 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855 OOM-300UK...
  • Page 29 - elevated working positions or platforms. Caution: Damage to the equipment or other property Consult with Shindaiwa Ltd or an authorised distributor when utilising this equipment on devices with microcomputer control or ultra-precision items, which are very sensitive to voltage fluctuation.
  • Page 30 Push up the breaker to [ON] In the case 3-Phase ELCB, push down the breaker lever to OFF and push up the lever to ON . <Caution> Take care not to overload, refer to 9-2. Output Limitation . Shindaiwa Limited - 28 - ECO 300/UK Four Ashes, Wolverhampton, UK...

  • Page 31: Simultaneous Use Of Welding And Generating

    Do not open the side door during operation or immediately after stopping the equipment, as some parts/components (flexible tube, resistors, etc.) can reach extremely high temperatures. Shindaiwa Limited - 29 - ECO 300/UK Four Ashes, Wolverhampton, UK...
  • Page 32 Check/Add Water/Coolant Water/Coolant Change year Clean Fuel Strainer after Change Fuel Filter Drain Water/Clean Fuel Tank Check Leakage Fuel, Oil, Water Shindaiwa Limited - 30 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855 OOM-300UK...
  • Page 33 15 Clean Radiator Fin Clean Radiator (inside) Change Fuel Hose, Oil Hose, Vibration-Absorbing Rubber years Adjust Engine Valve Clearance Adjust Check/Adjust Injection Pump Shindaiwa Limited - 31 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855 OOM-300UK...

  • Page 34: Oil Drain Plug

    1.1/4 Turn to seat the filter, using an oil filter wrench. Refill with oil and replace the filler cap. Oil Filter Part No. 15241-32090 (Kubota) Shindaiwa Limited - 32 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855...

  • Page 35: Air Cleaner

    Turn the fuel lever to [OPEN] after assembling, and check for any leaks. Having confirmed no leak without fail, turn the fuel lever to [CLOSE]. Element Part No. 16271-43561 (Kubota) Shindaiwa Limited - 33 - ECO 300/UK Four Ashes, Wolverhampton, UK...

  • Page 36: Top Plate

    Seal Part No. 6C090-58961 (Kubota) Replace all the coolant/water in the engine/radiator and sub tank. Reinstall the radiator cap. Close the top plate. Shindaiwa Limited - 34 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855...

  • Page 37: Long Term Storage

    When checking engine, always stop the engine, and keep away from fire. Temperatures around engine, muffler and exhaust can get extremely high. Wait until the engine cools down, before performing any checks. Shindaiwa Limited - 35 - ECO 300/UK Four Ashes, Wolverhampton, UK...
  • Page 38 Follow the guidelines below, when performing any troubleshooting. If you cannot resolve the problems using this troubleshooting guide, contact Shindaiwa Ltd. Symptoms Possible Cause Corrective Actions Starter motor does 1. Weak Battery 1. Recharge Battery not turn 2. Dead Battery 2.

  • Page 39: Engine Wiring Diagram

    14. Engine Wiring Diagram Shindaiwa Limited - 37 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855 OOM-300UK...

  • Page 40: Generator Wiring Diagram

    15. Generator Wiring Diagram Shindaiwa Limited - 38 - ECO 300/UK Four Ashes, Wolverhampton, UK Series 3 T: +44 (0) 1902 791855 OOM-300UK...
  • Page 41 PHONE: 81-428-32-6118 FAX: 81-428-32-6145 EXCLUSIVE DISTRIBUTOR FOR UK & EIRE SHINDAIWA LIMITED 6 THE DELL, ENTERPRISE DRIVE, FOUR ASHES, WOLVERHAMPTON WV10 7DF T: +44 (0) 1902 791 855 F: +44 (0) 1902 791 933 © 2011 SHINDAIWA LTD PRINTED IN UK...

This manual is also suitable for:

Eco 300/uk

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