HYCON HCS20 Operating Manual
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HYCON HCS20 Operating Manual

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HCS20 Premium
Hydraulic
Cut-off Saw
From serial No.
20" – 11543
Revised 01.08.2017
HYCON A/S
Juelstrupparken 11
DK-9530 Støvring
Denmark
Tel: +45 9647 5200
Fax: +45 9647 5201
Mail
hycon@hycon.dk
www.hycon.dk
Prior to Operation
We thank you for choosing a
HYCON cut-off saw.
To ensure smooth operation
and long-lasting performance
of your new cut-off saw, we
recommend you to study this
operating manual carefully and
pay special attention to the
chapters about
Safety and Service
Precautions
We hope you will be satisfied
with your new HYCON cut-off
saw.
Best regards
HYCON A/S

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Summary of Contents for HYCON HCS20

  • Page 1 Safety and Service Revised 01.08.2017 Precautions HYCON A/S We hope you will be satisfied Juelstrupparken 11 with your new HYCON cut-off DK-9530 Støvring Denmark saw. Tel: +45 9647 5200 Best regards Fax: +45 9647 5201 HYCON A/S Mail hycon@hycon.dk...

  • Page 2: Table Of Contents

    Contents Page Safety Precautions ....................2 Oil Flow and Pressure ..................4 Useful Information re. the Use of Cut-off Saw ............4 Starting Instructions ................... 5 Technical Data ....................6 Performance Chart ..................... 7 Dimensions ......................8 Connection to Hydraulic Power Sources ............... 9 Service and Maintenance ...................

  • Page 3: Safety Precautions

     Always use discs that are in good condition.  From the factory, the HYCON cut-off saw is mounted with a safety trigger, which may never be disturbed or dismounted.  The cut-off saw has an automatic integrated security that makes the saw stop if the diamond disc jams.
  • Page 4  A cut-off saw not in use should always be kept in a safe and dry place.  Always make sure that the saw labels and warning signs are legible.  Always use hoses, couplings and spares as such recommend by HYCON A/S.  Repairs may only be carried out by experienced personnel.

  • Page 5: Oil Flow And Pressure

    A too high oil flow and/or a too high pressure results in overload of the cut-off saw, meaning that the lifetime of your new HYCON tool will not be as expected, and that your service and repair costs will be too high.

  • Page 6: Starting Instructions

    Starting Instrutions START  Mount a diamond disc  Connect hoses – clean couplings before connection. Connect water supply.  Set the power source on ”ON”.  Find a good footing for the cutting.  Activate the safety trigger, press the trigger lever towards the handle and start the saw.

  • Page 7: Technical Data

    Technical Data 20” Saw Weight w/o hoses and disc 9.2 kg Oil flow 30-40 l.p.m. Working pressure nominal 120 bar Pressure relief valve on power source Max. 172 bar Max. return pressure 40 bar Max. oil temperature 80° C No. of revolutions (@150 bar) 1500-2000 r.p.m.

  • Page 8: Performance Chart

    Performance Chart HCS20 Cut-Off Saw Performance loss with different lengths of hoses: 3/4" hose 5/8" hose 1/2" hose 3/8" hose 100% Hose length Pressure from power pack: 150 bar., Flow: 30 l.p.m., zero elevation, 2 set couplings per 10 m hose.

  • Page 9: Dimensions

    Dimensions Tool Length mm Height mm Width mm Radius mm 20” saw...

  • Page 10: Connection To Hydraulic Power Sources

    If the output of the power source is too high:  the power source must be adjusted to correct output  or you can choose to mount a HYCON oil flow divider to protect the cut-off saw against overload  or you can choose one of our HYCON powerpacks. Your dealer can guide you in choosing the right powerpack.

  • Page 11: Service And Maintenance

    Check hoses NB. At service/repair it is important to mount the hoses correctly. Oil Types The HYCON cut-off saw uses standard hydraulic oil, i.e. all types of mineral oil and biodegradable oil, which comply with the following values: Recommended viscosity...

  • Page 12: Ec-Declaration Of Conformity

    DK-9530 Støvring Denmark Tel: +45 9647 5200 Fax: +45 9647 5201 Mail hycon@hycon.dk www.hycon.dk We hereby confirm that cut-off saw HCS20 From Serial No. 20” - 11543 are manufactured in conformity with EC-directive 2006/42/EC. HYCON A/S Juelstrupparken 11 DK-9530 Støvring Denmark...

  • Page 13: Warranty Terms

    Warranty Terms We grant 12 months warranty from the first date of operation – however, not more than 18 months from the date of delivery. The warranty applies to faults that can be related to construction and production errors. Faults caused by incorrect operation, incorrect handling, lack of maintenance or the like, will not be accepted as warranty.

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