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Summary of Contents for HYCON HRS400
- Page 1 Operating Manual HYCON HRS400 Hydraulic Ring Saw From serial no. 6539 Revised December 2014 www.hycon.dk...
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Page 2: Table Of Contents
Replacement of Support and Guide Rollers ..............16 HYCON HRS400 Blade Information ................17 HYCON Ring Saw Variables ..................19 Trouble Shooting ......................20 EC-Declaration of Conformity ..................21 Spare Parts List ......................22 HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647 5200... -
Page 3: Technical Details
See section about Use of Hydraulic Power Sources. wall, asphalt etc. The saw is designed for wet cutting. If you use the HRS400 The HRS400 ring saw cannot be mounted in a HYCON cart, ring saw for dry cutting you will destroy the blade and have an but only used for handheld cutting jobs. -
Page 4: Safety Precautions
• Prior to operation, check whether there are hidden or buried cables. Check the oil flow to the HRS400 ring saw. The oil flow • may not exceed 40 l.p.m. A too high oil supply can result in the speed of the diamond blade being too high, causing Never wear loose clothing as it may get entangled in the •... - Page 5 Ask your dealer for help in choosing the right equipment. HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647 5200...
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Page 6: Hrs400 Hydraulic Ring Saw Overall Dimensions
HYCON HRS400 Ring Saw HRS400 Hydraulic Ring Saw Overall Dimensions HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647 5200... -
Page 7: Operation
Make certain that the recommended relief valves are contact to the moving parts on the ring saw or installed in the pressure side of the system power. HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647 5200... -
Page 8: Starting Instructions
Note: Drive wheel must be replaced with every new Hoses over 30 m will create a very high loss of pressure blade. Guide rollers should be replaced after 10 resulting in poor performance. blades HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647 5200... -
Page 9: How Does Your Hycon Ring Saw Work
How does your HYCON ring saw work? ä Over the blade are the guide rollers. Their function is to guide (press) the blade against the drive wheel (by the grooves in the blade) ä ã ã The drive wheel Under the blade are the support rollers. -
Page 10: Mounting And Adjusting The Blade
Mounting and adjusting the blade Place the saw on firm ground. Place the blade between the rollers. Gently (NOT tightly) adjust the support roller Make sure the guide roller is placed correctly against the blade using the hex key. into the grooves of the blade. NB: The roller adjustment is eccentric - if you tighten too far to the right it will become loose again. -
Page 11: Cleaning Instructions
During operation water and slurry can get into the housing where the rollers are. CLEAN Therefore - to ensure that your HYCON it is VITAL HRS will perform perfectly - AFTER USE that you follow our 4 very simple... -
Page 12: Gear Oil Change
Use 50 ml gear oil GL-5 (item No. 9992760). Nach den ersten 5 Betriebsstunden Getriebeöl wechseln. Danach alle 200 Betriebsstunden, jedoch wenigstens einmal im Jahr. 50 ml Getriebeöl GL-5 verwenden (Bestell-Nr. 9992760) HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647 5200... -
Page 13: Use Of Hydraulic Power Sources
Faults caused by incorrect operation, incorrect handling, lack of maintenance or the like, will not be accepted as warranty. It is important that the HRS400 ring saw is not subjected to an oil flow and a working pressure beyond its design capability. In... -
Page 14: Replacement/Adjustment Of Blade
Dismount the dust/slurry on the back side. Dismount the rollers and clean thoroughly. rollers and clean thoroughly. HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647 5200... -
Page 15: Dismounting Of Front Cover And Water Blade
Remove the entire water blade. If the drive wheel is worn out replace immediately. Use only original spare parts. Contact your local dealer for further support and information. HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647 5200... -
Page 16: Replacement Of Blade
The roller edge interlocking with the blade must be sharp. Replace the roller if the edge is not sharp. HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647 5200... -
Page 17: Hycon Hrs400 Blade Information
Premium 20 soft YELLOW Premium 45 medium BLUE Premium 70 hard Standard 20 soft YELLOW Standard 45 medium BLUE Standard 70 hard HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647 5200... - Page 18 Flush water system and check for adequate and equal water flow/distribution. Cause Blade mounted improperly or saw needs repair. Solution Check rollers and drive wheel. Check all bearings, shaft and flanges. HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647 5200...
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Page 19: Hycon Ring Saw Variables
Softer Faster Shorter Material Abrasiveness Less Slower Longer More Faster Shorter Aggregate Size Larger Slower Longer Smaller Faster Shorter Steel Reinforcing More Slower Longer Less Faster Shorter HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647 5200... -
Page 20: Trouble Shooting
The blade’s groove and inner edge are worn. Caused by inferior flushing of abrasive material and/or a worn drive wheel causing the blade to slip. HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647 5200... -
Page 21: Ec-Declaration Of Conformity
The following standards have been applied: EN ISO 12100:2011, EN ISO 11148-7:2012, EN ISO 4413:2010 HYCON A/S Juelstrupparken 11 DK-9530 Støvring Denmark Henrik Steen General Manager 01.05.2012 HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647 5200...
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