Related Manuals for PushCorp SWS100-3.7
Summary of Contents for PushCorp SWS100-3.7
- Page 1 SWS100-3.7/7.2 Series Servo Weld Shavers User Manual ORP, Dallas, Texas...
- Page 2 REQUIRED Insert breakage or shatter presents great potential for eye injury. All PushCorp, Inc. electrical cables are rated for high twist and flex robotic applications with a minimum cable bending radius specification of 125mm (5 in). Cable damage resulting from failure to abide by this specification will not be covered under warranty.
-
Page 3: Table Of Contents
4.3 SETTING FEEDS AND SPEEDS......................8 4.4 PROBLEMS AND CORRECTIVE MEASURES..................9 4.5 TEACHING THE WELD SHAVER PATH................... 9 5.0 SLOT CUTTER AND INSERTS...................10 6.0 SPECIFICATIONS.......................12 6.1 SWS100-3.7 SPECIFICATION......................12 6.2 SWS100-7.2 SPECIFICATIONS....................... 13 Copyright © PushCorp, Inc. 2010. All rights reserved. -
Page 4: Limited Warranty
3001 W. Kingsley Rd. Garland, Texas 75041 Who receives this warranty (purchaser): The original purchaser (other than for purposes of resale) of the PushCorp, Inc. product What products are covered by this warranty: Any PushCorp, Inc. industrial equipment or accessory supplied or manufactured by the Warrantor. - Page 5 Responsibilities of the purchaser under this warranty: A. Deliver or ship the PushCorp, Inc. product or component to PushCorp, Inc. Service Center, 3001 Kingsley Rd., Garland, TX 75041. Freight and insurance costs, if any, must be borne by the purchaser.
-
Page 6: General Overview
3.7HP and 7.2 HP; the overall structure of the two variations are similar and only differ in height and torque. For each variation of shaver, PushCorp offers a manually and remote method of adjusting the cutter height relative to the parent material. -
Page 7: Installation
PushCorp AFD80/90 via a mounting plate. Refer to Figure 1 for proper component stack Figure 1.Mounting the SWS100-20, SWS100-39, and SWS100-59 The SWS100 attaches to the mounting plate with 3x M6x1x20 flange-head fasteners provided by PushCorp. The mounting plate can then be mounted to the AFD carriage via January, 2022... -
Page 8: Electrical Connections
Other more advanced features are available and may be configured by referring to the supplied servo amplifier documentation on the PushCorp website. If utilizing a raw s724 amplifier, please refer to Products → Kollmorgen S724... -
Page 9: Operation
4.0 Operation 4.1 Kollmorgen Motor PushCorp provides both a 3.7HP and a 7.2 HP version of weld shaver. The SWS100-3.7 has a speed range of 0-4200 RPM, and the SWS100-7.2 has a speed range of 0-2500 RPM There are 200 steps per full revolution both the 3.7HP and 7.2HP motors. The belt pulley drive provides a 1.5:1 reduction ratio for the SWS100-3.7 and a 1.3:1 reduction... -
Page 10: Manually Setting The Depth Of Cut
To manually adjust the depth of cut, first loosen the four (4) Depth Adjustment Locking Screws approximately 1/4 turn shown in Figure 3. CAUTION: It is required that the Depth Adjustment Locking Screws are released Figure 3. Depth-of-cut Adjustment before the Depth Adjustment Knob is rotated. Failure to release the Depth Adjustment Locking Screws can damage the mechanism and require the unit to be returned to the factory service center for a non-warranty repair. -
Page 11: Remotely Setting The Depth Of Cut
This will allow you to adjust the wheels up and down using a robot controller or PLC. The stepper motor for both the SWS100-3.7 and SWS100-7.2 has a single step of 1.8 degrees and a total of 200 steps for a full revolution. This translates to a 0625” (1.59mm) height change for a full rotation and .0003”/step (0.008mm/step). -
Page 12: Problems And Corrective Measures
Speed and Feed are important factors to consider for best results in milling. Improper Feed and Speed often cause low production, poor work quality and unnecessary wear to the inserts. In milling, Cutter Speed is measured in peripheral feet per minute, (revolutions per minute times the Slot Cutter circumference in feet). -
Page 13: Slot Cutter And Inserts
5.0 Slot Cutter and Inserts The Slot Cutter provides for Cutter Insert location plus adjustable width and indexing capabilities. The Cutter Inserts are retained securely in position by Insert Screws which permit the Cutter Inserts to be “indexed”. A large selection of Cutter Inserts are available from Sandvik. - Page 14 DANGER: Remove all power from the Servo Motor before changing or indexing Cutter Inserts. WARNING: Insure Wedge Screws are securely tightened into the Slot Cutter, before rotating with the Servo Motor. Set up Procedure 1. Determine the correct insert for the material to be milled. 2.
-
Page 15: Specifications
6.0 Specifications 6.1 SWS100-3.7 Specification TOOL WEIGHT: SWS100-3.7-20: 45 lbs. (20.5 kg) SWS100-3.7-39: 52 lbs. (23.6 kg) SWS100-3.7-59: 60 lbs. (27.3 kg) MOTOR SPECIFICATIONS: Power: 4.8 Hp (3.6 kW) Continuous Cutter Torque: 15.6 lb-ft (14.7 N·m) Maximum Motor RPM: 4200 RPM Motor to Cutter Belt Ratio: 1.5:1... -
Page 16: Sws100-7.2 Specifications
Insert Size: 11 Insert Style: N331.1A-11 50 Diameter: 4.9 inch (125mm) No. Inserts: 8 Cutting Width: 20mm, 39mm, 59mm For specific dimensions see http://www.pushcorp.com for detail drawings. Specifications subject to change without notice. Fastener Tightening Torque Specs Torque Minimum Depth Fastener Size in.-lbs.
Need help?
Do you have a question about the SWS100-3.7 and is the answer not in the manual?
Questions and answers