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Summary of Contents for PushCorp AFD1240
- Page 1 AFD1240 Adjustable Force Device Manual ORP, Dallas, Texas July, 2019 U.S. Patent No. 5,448,146...
- Page 2 All fasteners, mounting holes and pipe threads on this tool are METRIC. All PushCorp, Inc. electrical cables are rated for high twist and flex robotic applications with a minimum cable bending radius specification of 125mm (5 in). Cable damage resulting from failure to abide by this specification will not be covered under warranty.
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Page 3: Table Of Contents
3.0 QUICK START.......................5 4.0 INSTALLATION......................6 4.1 Mounting Process Equipment......................6 4.2 Mounting the 1240 Series........................ 7 4.2.1 Mounting the AFD1240-1 Vertical and AFD1240-2 Horizontal............7 4.2.2 Mounting the AFD1240-3 Table Top..................... 9 4.3 Maximum Carriage Load Calculations..................... 9 4.4 Pneumatic Connection........................11 4.5 Internal Air Cartridge Filter...................... -
Page 4: Limited Warranty
3001 W. Kingsley Rd. Garland, Texas 75041 Who receives this warranty (purchaser): The original purchaser (other than for purposes of resale) of the PushCorp, Inc. product What products are covered by this warranty: Any PushCorp, Inc. Adjustable Force Device or Adjustable Force Device accessory supplied or manufactured by the Warrantor. - Page 5 AFD1240 Manual ORP, Responsibilities of the purchaser under this warranty: A. Deliver or ship the PushCorp, Inc. product or component to PushCorp, Inc. Service Center, Dallas, TX. Freight and insurance costs, if any, must be borne by the purchaser. B. Use reasonable care in the operation and maintenance of the product as described in the owner's manual(s).
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Page 6: General Overview
AFD1240 Manual ORP, 2.0 General Overview The PushCorp, Inc. 1240 Series Adjustable Force Device (US Patent No. 5,448,146) provides a superior force application system for robots and other automated equipment. The device can be placed in any position to enable a variety of manufacturing operations requiring a consistent applied force with 1.4 in. -
Page 7: Quick Start
1240 Series per Section 4.3. Step 4: Consult the FCU-FLEX Manual for electrical connections and software setup information. Please read the following sections to learn the full potential and features of the PushCorp 1240 Series Adjustable Force Device. -
Page 8: Installation
4.1 Mounting Process Equipment The 1240 Series Adjustable Force Device can accommodate many different types of process equipment. PushCorp provides a variety of standard process equipment such as weld shavers, high speed motors, plus other specialized tooling. Many end users also develop process equipment for their own applications. The AFD can be... -
Page 9: Mounting The 1240 Series
Mounting Brackets. 4.2.1 Mounting the AFD1240-1 Vertical and AFD1240-2 Horizontal The AFD1240-1 and AFD1240-2 are supplied with a standard Mounting Bracket with a 90 mm three hole mounting pattern, See Figure 2. All three holes should be utilized to secure the Mounting Bracket to the robot mounting flange. If the Mounting Bracket is supplied blank or additional holes are required, it must first be removed from the device before drilling. - Page 10 AFD1240 Manual ORP, Figure 2. AFD1240-1 and AFD1240-2 Mounting Brackets...
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Page 11: Mounting The Afd1240-3 Table Top
ORP, 4.2.2 Mounting the AFD1240-3 Table Top The AFD1240-3 is designed for mounting on a stationary fixture. It has (3) three Ø0.28” (Ø7.0 mm) mounting holes spaced as shown in Figure 3. The AFD1240-3 Table Top Mounting Bracket should not be modified without first consulting PushCorp, Inc. - Page 12 AFD1240 Manual ORP,...
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Page 13: Pneumatic Connection
The port accepts a metric R 1/8 tapered pneumatic fitting. PushCorp can provide fittings for english or metric tubing. The input pressure to the purge port can range from 10 PSI to 60 PSI (0.7 – 4.1 bar) with a flow rate of 0.5 to 2.0 SCFM (14 –... - Page 14 2 SCFM (56 l/min) must be installed. NOTE: PushCorp highly recommends the use of flexible polyurethane tubing as opposed to nylon tubing. This is because nylon tubing tends to crimp shut when it is bent.
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Page 15: Internal Air Cartridge Filter
The pneumatic supply system must be configured as described in Section 4.4. If the filter becomes clogged the 1240 Series will not function properly. Replacement Cartridge Filters may be purchased from PushCorp (Part No. PAR01943-1), or from the manufacturer directly (Parker, Part No. 050-05-DQ). To remove the Cartridge Filter loosen the Cartridge Filter Holder located on the side of the AFD base housing, See Figure 5. -
Page 16: Technical Specifications
AFD1240 Manual ORP, 5.0 Technical Specifications Maximum Applied Force: 269.8 lbs. (1200N) Maximum Payload: 269.8 lbs. (122.6 kg) Weight: AFD1240-1: 79 lbs (35.8 kg) AFD1240-2: 45 lbs. (20.4 kg) AFD1240-3: 58 lbs. (26.3 kg) Compliant Stroke: 1.4 in. (36 mm) Force Accuracy: +/-0.8 lb (+/-4.0 N) -
Page 17: Preventative Maintenance Schedule
It is highly recommended to adhere to the preventative maintenance schedule in order help extend the longevity of the specified PushCorp, Inc. equipment. Failing to do so could cause a loss in functionality as well as a decrease in product life.
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