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DFK CF MOTO CFORCE 450 Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
CF MOTO
CFORCE 450/520
.

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Summary of Contents for DFK CF MOTO CFORCE 450

  • Page 1 INSTALLATION INSTRUCTIONS CF MOTO CFORCE 450/520...

  • Page 2: Safety Instructions

    Dress for safety. DO NOT wear loose clothing, gloves, neckties or jewelry if using power tools to assemble this product. Insert all nut covers after you finish installation. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...

  • Page 3: Maintance And Cleaning

    It is necessary to check the air filter of the heater regularly, depending on the dust environment in which the vehicle is operated. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 4 CF MOTO CFORCE 450/520 CAB PREVIEW DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 5 CFORCE 450/520 ELECTRO-INSTALLATION 1. SCHEMATIC OVERAL DIAGRAM POWER SUPLY HARNESS RELAY HARNESS WIPER/WASHER HARNESS FRONT WINDOW DEFROST DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail:...
  • Page 6 CF MOTO CFORCE 450/520 Unmount front central cover. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 7 CFORCE 450/520 Insert the wiper/washer harness into the front space and run the washer branch to the front left wheel. Run the switch branch to the handlebar. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 8 Mount the washer tank holder onto the original fixing point by included screw, washers and nut. See picture below for your better orintation. Insert the washer tank onto the holder and connect the washer branch. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské...
  • Page 9 Run the switch branch throught the switch holder hole. Connect the switch branch with the switch and insert the switch into the holder. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 10 CF MOTO CFORCE 450/520 Insert the front window defrost harness into the front space. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 11 CFORCE 450/520 Insert the relay harness into the front space. Connect the relay harness with the wiper/washer harness and with the front window defrost harness. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 12 CF MOTO CFORCE 450/520 Place the power supply harness onto the left front space from the bottom side. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 13 Connect the relay harness with the battery (red wire has to be connected with “plus” ; black wire has to be connected with “minus”) Install the covers back to position. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...

  • Page 14: Panels Installation

    Place the right front reinforcement onto the front panel. Fix the reinforcement with the panel by included screws, washers and covers. Repeat previous steps on the left side. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 15 CF MOTO CFORCE 450/520 Loose the holder screws (red circles) and uninstall central fixing assemblies (red arrows). DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 16 CF MOTO CFORCE 450/520 Place the front panel with reinforcements onto the front part of the vehicle. SEE NEXT PAGES DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 17 CF MOTO CFORCE 450/520 Push the front panel to the correct position. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 18 CF MOTO CFORCE 450/520 Fix the front reinforcement with the original grill by included screw, washers, nut and covers on both sides. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 19 CF MOTO CFORCE 450/520 Adjust the holders to the best position and tighten the holder screws on both sides. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 20 CF MOTO CFORCE 450/520 If it is necessary adjust the front bottom cover to best position and tighten front screws (red circles) on both sides. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 21 CF MOTO CFORCE 450/520 Uninstall the fixing assemblies and central holder assembly from rear panel. Loose the side holder screws (red circles). DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 22 CF MOTO CFORCE 450/520 Place the rear panel onto the original rear grill. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 23 CFORCE 450/520 Adjust the rear panel to the correct position and fix the rear panel with the original grill by inlcuded screw, washer, nut and cover on both sides. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 24 CFORCE 450/520 Place the central holder onto the grill from bottom side and fix the holder with rear panel to the grill by included screw, washer, nut and cover. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 25 CF MOTO CFORCE 450/520 Adjust the holders to the correct position and tighten holder screws. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 26 CF MOTO CFORCE 450/520 Place the roof onto the front panel and onto the rear panel in accordance with the hole. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 27 CFORCE 450/520 Adjust the roof panel to the correct position and fix the front panel with the roof panel by included screws, washers, nuts and covers. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 28 CFORCE 450/520 Adjust the roof panel to the correct position and fix the rear panel with the roof panel by included screws, washers, nuts and covers. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 29 CF MOTO CFORCE 450/520 Place the left front reinforcement onto the front panel and insert upper part of the reinforcement under the roof carefully. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 30 CF MOTO CFORCE 450/520 Fix the front left reinforcement with the front panel by included screws, washers and covers. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 31 SEE NEXT PAGE Fix the ledge and the reinforcement with the front panel and with the roof by included screws, washers, nuts and covers. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 32 CF MOTO CFORCE 450/520 View onto the installed parts. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 33 CF MOTO CFORCE 450/520 Uninstall the bottom holder assembly from the rear left reinforcement. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 34 CF MOTO CFORCE 450/520 Place the left rear reinforcement onto the rear original grill. Turn the upper part of the reinforcement under the roof carefully. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 35 Place the reinforcement holder under the grill and onto the reinforcement. Fix the holder with the reinforcement to the grill by included screw, washer, nut and cover. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 36 SEE NEXT PAGE Fix the ledge and the reinforcement with the rear panel and with the roof by included screws, washers, nuts and covers. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 37 CF MOTO CFORCE 450/520 View onto the installed parts. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 38 CF MOTO CFORCE 450/520 Repeat previous steps on the right side of the vehicle. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 39 Fix the bottom holder with the vehicle by original screw and included washers. Fix the bottom ledge with the rear reinforcement by included screw, washers, nut and cover. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské...
  • Page 40 Fix the bottom holder with the vehicle by included screw and washers. Fix the bottom ledge with the front reinforcement by included screw, washers, nut and cover. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 41 Uninstall the fixing assembly from front bottom ledge. Place the bottom ledge onto the ledges. Fix the bottom ledge with the ledges by included screw, washer, nut and cover and by fixing assembly from previous step. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské...
  • Page 42 CF MOTO CFORCE 450/520 Adjust bottom ledges to best position and tighten bottom screws. Repeat previous steps on second side. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 43 CF MOTO CFORCE 450/520 Clean the inner plane of the front plastic panel (red mark) and stick with included self-glued velcro pieces. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 44 Uninstall the fixing assembly from the front panel. Place the left front PVC part onto the front panel velcro from inner side. Fix the front PVC part with the front panel by fixing assemblies from previous steps. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské...
  • Page 45 PVC with velcro onto the PVC part. DETAIL CUT VIEW FROM UPPER SIDE FOR YOUR BETTER ORIENTATION SEE NEXT PAGES DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 46 CFORCE 450/520 Repeat previous steps on the second side. Detailed (inner side) photo of installed front PVC part on the right side of the vehicle. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 47 CF MOTO CFORCE 450/520 Clean the inner plane of the rear plastic panel (red mark) and stick with included self-glued velcro pieces. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 48 Uninstall the fixing assembly from the rear panel. Place the left rear PVC part onto the rear panel velcro from inner side. Fix the front PVC part with the rear panel by fixing assemblies from previous steps. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské...
  • Page 49 PVC with velcro onto the PVC part. DETAIL CUT VIEW FROM UPPER SIDE FOR YOUR BETTER ORIENTATION SEE NEXT PAGES DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 50 CFORCE 450/520 Repeat previous steps on the second side. Detailed (inner side) photo of installed front PVC part on the right side of the vehicle. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 51 CF MOTO CFORCE 450/520 Clean the inner plane of the roof plastic panel (red mark) and stick with included self-glued velcro. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 52 CF MOTO CFORCE 450/520 Uninstall the fixing assemblies from roof. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 53 CF MOTO CFORCE 450/520 Place the left door PVC onto the roof from inner side. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 54 CFORCE 450/520 Run the door to the outer side. In the PVC door parts are magnets (red marks). These magnets have to hold PVC door closed. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 55 CFORCE 450/520 Repeat previous steps on the second side. SEE NEXT PAGE Outer view onto the right PVC door installed. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 56 CF MOTO CFORCE 450/520 Fix the front PVC, rear PVC and door PVC with the cabine using cabine fixing assemblies from page 52. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 57 It is recommended to secure upper self-glued velcro by plastic rivet assemblies. Drill 9 holes ø 9mm (red circles) into the roof and through the Velcro. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 58 CF MOTO CFORCE 450/520 Place the included washers from inner side and fix the roof with the velcro by the plastic rivets and washers. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 59 Connect the washer hose to the washer tube. Fill the washer liqude into the washer tank before first usage. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 60 CFORCE 450/520 Place the side mirror with the holder to the front panel. Fix the holder with the panel by included screws and washers. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 61 CF MOTO CFORCE 450/520 Repeat previous steps on the second side. Tighten all screws and nuts, which you installed. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 62 Wiper/washer system is controlled by switch on left handlebar (on picture below). Switch first position starts wiper, second position (with spring) starts washer. SEE NEXT PAGES DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 63 TURN OFF THE DEFROST SYSTEM MANUALY, PRESS THE SWITCH TO THE “ZERO” POSITION. It is strongly recommended to not use window defrost and vehicle winch simultaneously. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 64 CF MOTO CFORCE 450/520 Before every ride, check out side mirrors adjustment. Side mirrors has to be adjusted to focus on driver critical view angles. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 65 CF MOTO CFORCE 450/520 DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...

  • Page 66: Declaration Of Conformity

    Declaration of conformity DFK Cab, s.r.o. Za Olšávkou 391 686 01 Uherské Hradiště Česká republika / Czech Republic...

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