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DFK HardCabs CAN-AM COMMANDER 1000 LIMITED Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
CAN-AM
COMMANDER 1000 LIMITED
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Summary of Contents for DFK HardCabs CAN-AM COMMANDER 1000 LIMITED

  • Page 1 INSTALLATION INSTRUCTIONS CAN-AM COMMANDER 1000 LIMITED...

  • Page 2: Safety Instructions

    CAN-AM COMMANDER 1000 LIMITED SAFETY INSTRUCTIONS Warning: Failure to heed all safety and operating instructions and warnings regarding use of this product can result in serious bodily injury. READ PROPERLY COMPLETE ASSEMBLY INSTRUCTIONS BEFORE STARTING OF ASSEMBLY Install all parts indicated in assembly instructions. Failure to fully assemble product before use could result in personal injury.

  • Page 3: Maintenance And Cleaning

    CAN-AM COMMANDER 1000 LIMITED MAINTENANCE AND CLEANING To clean polycarbonate surface use soapy water solution or other subtle means. Dirt and dust wash by gently water stream and swipe only with wet or damp means in the direction from top to bottom. The recommended frequency of cleaning of polycarbonate part is about 1 time per month or according to the actual degree of pollution.
  • Page 4 CAN-AM COMMANDER 1000 LIMITED TOOLS NEEDED Not included Ratchet handle Socket beg 19 mm Socket beg 13 mm (0,75 in) (0,51 in) Metric wrench 19 mm, Socket beg 10 mm Socket beg 8 mm 13mm and 10mm (0,39 in) (0,31 in) Screwdriver philips Screwdriver straight Hex key 5, 6 and 8 mm...
  • Page 5 CAN-AM COMMANDER 1000 LIMITED Utility knife Drill ø 8mm Drill ø 20-23mm (0,31-0,33 in) (0,79-0,91) Isolating tape clear OR black HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...

  • Page 6: Preparation For Installation

    CAN-AM COMMANDER 1000 LIMITED PREPARATION FOR INSTALLATION: Uninstall all additional systems from the roller cage (work lights, rear mirrors, drink holders etc.) Uninstall all parts and assemblies of the original cab. If you think, you need use our cab (probably in summer) without the doors, you can insert the side safety nets under the seats.
  • Page 7 CAN-AM COMMANDER 1000 LIMITED View onto the save net under the seat. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 8 CAN-AM COMMANDER 1000 LIMITED CAB PREVIEW LEFT FRONT VIEW RIGHT REAR VIEW HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 9 CAN-AM COMMANDER 1000 LIMITED REAR PANEL Insert self-locking screws into the door base bottom holders. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 10 CAN-AM COMMANDER 1000 LIMITED Place the left door base holder onto the UTV’s roller cage. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 11 CAN-AM COMMANDER 1000 LIMITED Place the left door base onto the roller cage and onto the screws in the holder. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 12 CAN-AM COMMANDER 1000 LIMITED Place the door base upper holder onto the door base and onto the roller cage. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 13 CAN-AM COMMANDER 1000 LIMITED Fix the door base holder with the door base to the roller cage by nut, washer and nut cover. Tighten nut gently and repeat previous steps with right door base and holders. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 14 CAN-AM COMMANDER 1000 LIMITED Place the left door hinge ledge onto the left door base. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 15 CAN-AM COMMANDER 1000 LIMITED Fix the ledge with the door base by nuts, washers and nut covers. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 16 CAN-AM COMMANDER 1000 LIMITED Adjust the door base to best position (pres it onto UTV’s the roller cage and onto the UTV’s body). HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 17 CAN-AM COMMANDER 1000 LIMITED Fix the ledge with the door base by screws, washers, nuts and nut covers. Tighten screws and nuts gently and repeat previous steps with right door base and ledge. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 18 CAN-AM COMMANDER 1000 LIMITED Place the left rear side ledge with seal onto the left door base and onto the roller cage. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 19 CAN-AM COMMANDER 1000 LIMITED Detail view to the ledge (ledge has blue colour in that picture only for your better orientation). HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 20 CAN-AM COMMANDER 1000 LIMITED Fix the side ledge with seal with the door base to the roller cage by nuts, washers and nut covers. Tighten nuts gently and repeat previous steps with the right door base and side ledge. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave.
  • Page 21 CAN-AM COMMANDER 1000 LIMITED Take out the safety films from the rear polycarbonate window and place the window onto the door bases and onto the rear side ledges. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 22 CAN-AM COMMANDER 1000 LIMITED Fix the rear window with the rear ledges by screws, washers, nuts and nut covers on both sides. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 23 CAN-AM COMMANDER 1000 LIMITED Place the rear bottom holder onto the rar window and onto the UTV’s body from inside of the cab. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 24 CAN-AM COMMANDER 1000 LIMITED Fix the holder with the window and with the UTV’s body by screws, washers, nuts and nut covers. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 25 CAN-AM COMMANDER 1000 LIMITED FRONT PANEL Place the front bottom ledge assembly onto the front roller cage and onto the front dashboard. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 26 CAN-AM COMMANDER 1000 LIMITED Place the front bottom ledge holders onto the front ledge and onto the roller cage. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 27 CAN-AM COMMANDER 1000 LIMITED Loosen bottom front original screws (left and right) from the UTV’s roller cage and fix the front ledge holders with the roller cage by screws on both sides. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 28 CAN-AM COMMANDER 1000 LIMITED Fix the front bottom ledge with the ledge holders on both sides by screws, washers, nuts and nut covers. Press the ledge on to the dashboard and tighten sscrews and nuts hard. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 29 CAN-AM COMMANDER 1000 LIMITED Place the hinge’s washers onto the front upper ledge and place the window assembly on hinge’s washers. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 30 CAN-AM COMMANDER 1000 LIMITED Fix the hinges with the hinge’s washers and with the upper ledge by screws, washers, nuts and nut covers. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 31 CAN-AM COMMANDER 1000 LIMITED Place the front upper ledge with the window onto the roller cage and onto the front bottom ledge. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 32 CAN-AM COMMANDER 1000 LIMITED ROOF Place the roof onto the door bases, the rear window, the front upper ledge and the roller cage. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 33 CAN-AM COMMANDER 1000 LIMITED Place the roof holders onto the roof and onto roller cage on both sides. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 34 CAN-AM COMMANDER 1000 LIMITED Fix the roof with the roof holders and with the front upper ledge to the roller cage on both sides by screws, washers, nuts and nut covers. Don’t tighten these screws and nuts yet. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave.
  • Page 35 CAN-AM COMMANDER 1000 LIMITED Fix the roof with the rear window by screws, washers, nuts and nuts covers. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 36 CAN-AM COMMANDER 1000 LIMITED FRONT PANEL Adjust the roof and the front assembly to best position and tighten screws and nuts correctly. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 37 CAN-AM COMMANDER 1000 LIMITED Take out the glass lock stoppers (red pins) from both glass lock . HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 38 CAN-AM COMMANDER 1000 LIMITED Connect the glass lock with the glass lock part in glass and insert the glass lock stops on both glass locks. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 39 CAN-AM COMMANDER 1000 LIMITED Allow the glass lock holder’s srews and nut on both sides of the cab. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 40 CAN-AM COMMANDER 1000 LIMITED Adjust the glass lock holders to best position (open and close the window few time) and tighten screws and nuts from previous page hard. If you lock the front window and you have some gapes between the front glass seal and front bottom ledge, you cand adjust the pressure to the front glass seal by adjusting glass lock holders again to better position.
  • Page 41 CAN-AM COMMANDER 1000 LIMITED Install the gas springs into the gas spring holders, be carefull to install gas springs in same position like in picture. When you install gas spring you maybe have to open the front window. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave.
  • Page 42 CAN-AM COMMANDER 1000 LIMITED Fix the gas spring with the bottom gas spring holder by nuts, washers and nut covers. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 43 CAN-AM COMMANDER 1000 LIMITED Open the window and place the front upper ledge holders onto the roller cage and onto the front ledge. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 44 CAN-AM COMMANDER 1000 LIMITED Fix the front upper ledge holders with the front upper ledge to the roller cage on both sides of the cab by screws, washers, nuts and nut covers. Tighten the screws and nuts hard. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave.
  • Page 45 CAN-AM COMMANDER 1000 LIMITED RIGHT+LEFT DOOR Lubricate the hinge’s pins and insert the door onto the hinge’s pins. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 46 CAN-AM COMMANDER 1000 LIMITED Adjust the door to best position by hinge ledge and tighten hinge’s screws and nuts hard. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 47 CAN-AM COMMANDER 1000 LIMITED Install the door stop assembly (pin, hook, washer and nut) with the door stop holder and tighten gently. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 48 CAN-AM COMMANDER 1000 LIMITED Insert the door stop assembly into the inner door stop mechanism. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 49 CAN-AM COMMANDER 1000 LIMITED Adjust the door stop assembly and the door stop holder to best position. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 50 CAN-AM COMMANDER 1000 LIMITED Fix the door stop holder with the front ledge holder by nuts, washers and nut covers and tighten correctly. If you adjust the door stop corretly and close the door slowely, you can hear 2 clear metalic click. HardCabs 630-324-8585 www.hardcabs.com...
  • Page 51 CAN-AM COMMANDER 1000 LIMITED Place the gas spring holder onto the roof and onto the roller cage. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 52 CAN-AM COMMANDER 1000 LIMITED Fix the gas spring holder with the safety net holder (in red circle) by original screw from page No.:6. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 53 CAN-AM COMMANDER 1000 LIMITED Cut out the holes throught the roof upholstery (in red circles) in accordance with gas spring holder’s holes and drill holes ø8 mm (0,31-0,33 in) throught the roof. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 54 CAN-AM COMMANDER 1000 LIMITED Fix the gas spring holder with the roof by screws, washers, nuts and nut covers. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 55 CAN-AM COMMANDER 1000 LIMITED Place the gas spring onto the gas spring holder, be carefull to install gas springs in same position like in picture. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 56 CAN-AM COMMANDER 1000 LIMITED Fix the gas spring with the gas spring holder by nuts, washers and nut covers. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 57 CAN-AM COMMANDER 1000 LIMITED Uninstall screws and washers from the door (red and green arrows). Place the rear mirror and the mirror washer onto the door panel (blue arrows). Fix the rear mirror and washer with the door by screws from previous step (green arrows). HardCabs 630-324-8585 www.hardcabs.com...
  • Page 58 CAN-AM COMMANDER 1000 LIMITED If you have gape between the rear bottom door seal and between the plastic body and you don’t have rear bottom door ledge installed use next steps. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 59 CAN-AM COMMANDER 1000 LIMITED Uninstall screws and washers from the door and safe these carefully. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 60 CAN-AM COMMANDER 1000 LIMITED Place the ledge between the door panel polycarbonate and the door frame. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 61 CAN-AM COMMANDER 1000 LIMITED Install screws and washer from page No.: 59 and don’t tighten that. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 62 CAN-AM COMMANDER 1000 LIMITED Adjust the door ledge onto best position and tighten screws. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 63 CAN-AM COMMANDER 1000 LIMITED Cut the EPDM ledge to best shape. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 64 CAN-AM COMMANDER 1000 LIMITED If you don’t have rear bottom door ledge, or you don’t want use that, you can stick self glued seal (red line) onto the UTV’S body in best position. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 65 CAN-AM COMMANDER 1000 LIMITED If you have gapes between the door seal and between roller cage (red line), you can uninstall seat washer from the door. SEE NEXT PAGE HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 66 CAN-AM COMMANDER 1000 LIMITED Detail view onto the uninstalling. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 67 CAN-AM COMMANDER 1000 LIMITED THE RIGHT DOOR INSTALLATION IS SIMILLAR WITH THE LEFT DOOR INSTALLATION HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 68 CAN-AM COMMANDER 1000 LIMITED ELECTROINSTALLATION Owerall wiring diagram HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 69 CAN-AM COMMANDER 1000 LIMITED Washer tube switch wiper/washer/off Harness with washer tank HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 70 CAN-AM COMMANDER 1000 LIMITED Washer tank has be placed on the left outer wall after driver seat. Take out the driver seat and the plastic covers from the driver under seat. Take out the washer tank holder ”Ω” (black) from the washer tank. HardCabs 630-324-8585 www.hardcabs.com...
  • Page 71 CAN-AM COMMANDER 1000 LIMITED Fix the washer tank holder with the rear wall by included screw, washers and nut. Place the washer tank onto the washer tank holder and lead the harness throught the original hole. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 72 CAN-AM COMMANDER 1000 LIMITED Lead the harness from washer tank to the UTV main fuse box. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 73 CAN-AM COMMANDER 1000 LIMITED Uninstall the centrall UTV’s panel and save screws carefully. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 74 CAN-AM COMMANDER 1000 LIMITED Lead the harness No.:1 from the fuse box to the dashboard centrall tunnel. Take out the blind from the swith panel and cut bigger hole for included switch pull the harness branch No.: 1 throught the hole. Connect the harness branch No.: 1 with the switch in accordance with the picture and insert switch in hole.
  • Page 75 CAN-AM COMMANDER 1000 LIMITED Insert the switch with connected harness into the hole and press gently to correct position. Drill hole ø20mm (red circle) into the dashboard. HardCabs 630-324-8585 www.hardcabs.com 2464 Wisconsin Ave. Downers Grove, IL 60515 info@hardcabs.com...
  • Page 76 CAN-AM COMMANDER 1000 LIMITED Pull the harness branch No.: 3 throught the hole from previous page and lead the branch (red arrows) around the front left part of the roller cage. Lead the branch (red arrows) from the left upper corner to the wiper motor arround the roller cage. HardCabs 630-324-8585 www.hardcabs.com...
  • Page 77 CAN-AM COMMANDER 1000 LIMITED Uninstall the wiper motor cover from the wiper motor. Connect the harness branch No.: 3 with the wiper motor connector. And place the cover back. Lead the harness branch No.:2 from the dashboard tunnel to the main electric box on the bottom side of the driver dashboard.
  • Page 78 CAN-AM COMMANDER 1000 LIMITED Take out the original connector (in red elipse) from his position (NO CUT) and connect the harness branch No.: 2 with the original harness by included “thief” connectors. Connect one red and one black wire from original harness with one red and one black wire from wiper/washer harness.
  • Page 79 CAN-AM COMMANDER 1000 LIMITED Pull the washer hose from the wiper arm throught the bushing in the front upper ledge. Connect the harness washer hose with the wiper arm washer hose by washer tube. Detail view to washer tube Fill the washer liquide to the washer tank before first usage! HardCabs 630-324-8585 www.hardcabs.com...