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Table of Contents
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Summary of Contents for Dillon GTS-1000
- Page 1 GTS-1000 Digital Control Motorized Test Stand Operator’s Manual...
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Page 2: Table Of Contents
Unpacking..........................6 Setting up for your supply voltage.................6 Connect to power .........................7 Selecting units-of-measure for speed................7 Alignment ..........................7 Mounting the force gauge ....................8 Getting Familiar with the GTS-1000 Testing Capabilities .........9 Working area..........................9 Column............................9 Crosshead ..........................10 Connectors ..........................10 Operation ...........................10 Front console........................10 Emergency stop button ....................12... -
Page 3: Introduction
Motorized stands also improve ergonomics and testing throughput. The Dillon GTS-1000 is a ball-screw driven digital test frame with capacity up to 1000 N (220 lbf / 100 kg). -
Page 4: Safety And Equipment Precautions
Power Input Module before connecting the power cord. Failure to do so will cause serious damage to the tester. Use Dillon GS/GTX force gauges. The GTS-1000 is designed to be used safely with the Dillon GS/GTX force gauges. Prevent overloads. Do not exceed capacity of the force gauge or stand (whichever is lower). - Page 5 The force must be applied in line for tests to be accurate and to avoid gauge damage. Understand all aspects of testing equipment operation before operating! See users manual or contact your Dillon dealer with any questions.
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Page 6: Set-Up And First Configuration
If any damage is evident, or if any of the items listed below are missing, please notify your Dillon distributor immediately. GTS-1000 test stand with feet and two limit switch knobs Tension plate and 10-32 short stud This User’s Manual... -
Page 7: Connect To Power
After all the above points have been checked and confirmed to be correct, connect your power cord and power the GTS-1000 on. The power switch is at the rear of the stand right above the power cord. The console will illuminate indicating the machine is ready for use. -
Page 8: Mounting The Force Gauge
8 – 28 mm from the back of the gauge to the load cell stem center AND have 57 mm twin vertical hole spacing. ll GS/GTX Series gauges mount directly to the GTS-1000 tester in perfect alignment with the tester columns. Use included screws to secure. -
Page 9: Getting Familiar With The Gts-1000 Testing Capabilities
GETTING FAMILIAR WITH THE GTS-1000 CAPABILITIES Working area The GTS-1000 Series features a large working area ideal for testing large samples up 10.2 inches (260 mm) wide. The versatile T-slots can secure unusual shaped fixtures or parts in tension. T-nuts and screws may be used to secure other fixturing. -
Page 10: Crosshead
Top (n/c) No connection. Factory and dealer use only. Middle (GTX) Connect to a Dillon GTX force gauge for stand reverse/stop control on sample break or compression overload. Bottom (PC) Sends the GTX serial information to a computer when the stand The PC port eliminates Y-cables or reverse/stop cable above is used. - Page 11 #1 Operating MODE The GTS-1000 has two operating modes, marked by an LED on the console. Press to cycle between: 1. Manual. Once UP or DOWN is depressed, the crosshead moves until any of the following occurs: a. Either MOVE key is pressed b.
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Page 12: Emergency Stop Button
Emergency stop button The GTS-1000 Series features an emergency stop button conveniently located at the top of the console. This can be used as a panic switch whenever conditions are becoming a concern. Engaging the emergency stop is also a good precaution to avoid inadvertent crosshead movement when the stand is unattended. -
Page 13: Power Switch
On/Off switch The GTS-1000 Power On/Off switch is located at the power entry module at the rear of the stand. When turning the machine OFF, it may take about 15 seconds for the speed indicator display to extinguish while the internal capacitor self-discharges. -
Page 14: Performing A Test
PERFORMING A TEST Force testing is fairly easy and consistent with a little experience. It generally consists a) Attach the appropriate testing fixtures to the gauge. b) Attach the appropriate testing fixtures to the base. c) Ensure fixtures are in alignment. Position lower travel limit switch so fixtures cannot contact each other. -
Page 15: Troubleshooting
Non smooth movement overloaded other Struggling motor problem Console lights remain on Normal Allow seconds after power down. capacitor to discharge and lamps to extinguish. Contact your Dillon dealer if these troubleshooting steps do not take care of the condition. -
Page 16: Specifications
Specifications Gauge mounting position Throat opening Maximum stand capacity A (closest to column) 2.64 inch / 67 mm 1000 N / 220 lbf / 100 kgf B (middle) 3.82 inch / 97 mm 750 N / 165 lbf / 75 kgf C (furthest from column) 5.00 inch / 127 mm 500 N / 110 lbf / 50 kgf...
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