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Summary of Contents for AIT HDi 8K230 KB
- Page 1 Manuale uso e manutenzione Use and maintenance manual HDi 8K230 KB HDi 18K400 TC HDi 11K400/230 KB HDi 21K400 TC HDi 13K400/230 TC HDi 23K400 TC HDi 16K400 KB/TC...
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Page 2: Table Of Contents
General contents 1. Safety instructions ....................................38 2. Connection ......................................40 Maintenance ....................................40 Regulatory information ................................... 40 Disposal ......................................40 Product identification ..................................40 Product specifications ..................................41 Description of devices ..................................42 8.1 TC series description ..................................43 8.2 Instructions for use of version with Touch control (TC) ........................ -
Page 3: Safety Instructions
Use and maintenance manual 1. Safety instructions This manual describes the operation of the unit and the precautions to be taken for your safety. Read it carefully before use and keep it in a safe place for future reference. These instructions must be read and understood before use. Do not undertake any modifications or maintenance other than those specified in the manual. - Page 4 Use and maintenance manual • Only work in a confined space if it is well ventilated or using a certified vacuum cleaner. Vapours and gases resulting from heating can replace the oxygen in the air and cause sickness or death. Verify the quality of the air you breathe.
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Page 5: Connection
Use and maintenance manual 2. Connection This unit must be connected to a properly grounded electrical outlet. 3. Maintenance • Maintenance must be carried out by qualified personnel. • Warning! Disconnect the machine cable from the power supply before performing any maintenance on the unit. •... -
Page 6: Product Specifications
Use and maintenance manual 7. Product specifications 8K230 KB 11K400 KB 11K230 KB 13K400 TC 13K230 TC 16K400 TC 16K400 KB 18K400 TC 21K400 TC 23K400 TC Rated power 8 Kw 11 Kw 11 Kw 13 Kw 13 Kw 16 Kw 16 Kw 18 Kw 21 Kw... -
Page 7: Description Of Devices
Use and maintenance manual 8. Description of devices Model Description Details See par. 8.1 See par. 8.4 Page 42 of 137... -
Page 8: Tc Series Description
Use and maintenance manual 8.1 TC series description Fig. 4 Fig. 3 Pump Radiator Antifreeze fluid tank Main switch Fuse holder Power level adjustment buttons Power level signal bar Power output display Antifreeze fluid temperature display Electronic temperature display Transformer temperature display Laser sensor temperature setting button Timer button Diagnostic ad WiFi button... -
Page 9: Instructions For Use Of Version With Touch Control (Tc)
Figure 5 8.2.1 Instruction of Autotuning with Touch Control (TC) When using special induction heads outside the standard range, AIT's unique auto-tuning feature allows the machine itself to quickly auto-configure the electronics to the specific inductor head inductance to maintain maximum efficiency. -
Page 10: Tc Alarm Lights
Use and maintenance manual NOTE: If the machine is used for long periods of time, it is advisable to leave it switched on for a few minutes before switching it off, so that the liquid in the tank can cool down more quickly. The machine has been designed to minimize the risks due to electromagnetic fields. -
Page 11: Kb Membrane Series Description
Use and maintenance manual 8.4 KB Membrane series description Fig. 1 Fig. 2 Pump Radiator Antifreeze fluid tank Main switch Fuse holder Power level adjustment buttons Reset button Power level signal LED Handpiece error signal Pump error signal Antifreeze fluid temperature signal Inductor Heating start button Inductor head... -
Page 12: Instructions For Version With Key Board (Kb) Membrane Keypad
Figure 5 8.5.1 Instructions of Autotuning with Keyboard (KB) The exclusive Autotuning function developed by AIT is a special function that allows the same machine to quickly self-configure the electronics, in the case of using special induction heads outside the range of the standard ones. -
Page 13: Membrane Keypad Alarm Lights
Use and maintenance manual 8.6 Membrane keypad alarm lights • LED 9 indicates a malfunction of the inductor head. • LED 10 indicates a malfunction of the hydraulic circuit • LED 11 indicates that the antifreeze liquid has reached the temperature threshold (ca. 45°C) Page 48 of 137... -
Page 14: Wiring Diagrams
Use and maintenance manual 9. Wiring diagrams Model Wiring diagram HDI8K230KB HDI11K400KB HDI11K230KB HDI13K400TC HDI13K230TC HDI16K400KB HDI16K400TC HDI18K400TC HDI21K400TC HDI23K400TC Page 49 of 137... -
Page 15: Hydraulic Diagram
Use and maintenance manual 10. Hydraulic diagram Page 50 of 137... -
Page 16: Application Of The Warranty
Use and maintenance manual 11. Application of the warranty 11.1 Return of products to ALBATROS If the reseller declares the malfunctioning of a product, they are required to submit the following information to ALBATROS: • product serial number • a description of the problem with the product •... -
Page 17: Warranty Duration And Limits
Use and maintenance manual 11.4 Warranty duration and limits A product remains in warranty for one year from date of purchase. The warranty does not apply to the following cases: - an external cause (mechanical shock, lightening, sudden changes in voltage) - damage incurred during transport or storing - a product installed in a manner that does not comply with manufacturer specifications - a product containing too much dust in inner parts... -
Page 18: Maintenance
Use and maintenance manual 13. Maintenance • Machine maintenance must be carried out by qualified, authorised personnel who are aware of its operating procedures. • Never perform any cleaning, lubrication or maintenance with the machine running. • Before any maintenance work, set the main switch to "0" to cut off power, unplug it from the mains to prevent electrical shock or other hazards resulting from mishandling. -
Page 19: Cooling Liquid Replacement And Hydraulic System Purge
Use and maintenance manual 13.2.1 Cooling liquid replacement and Hydraulic system purge After a working period of about 1 year, due to coolant properties degradation, it is recommended to replace the antifreeze cooling liquid to increase the service life of the machine components and for a more efficient duty cycle. -
Page 20: Unlocking The Pump
Use and maintenance manual 13.2.3 Unlocking the pump If, when the machine is started, the user panel (figure 3) signals the error on the hydraulic circuit, open the front panel of the machine, check that the antifreeze fluid is flowing; otherwise, after switching off the machine, insert a screwdriver into the hole provided, move the pump fan until it is unlocked, see Figure 9: Figure 9... -
Page 21: Alternative Standard Flow Concentrators
Use and maintenance manual 14.1.2 Alternative standard flow concentrators Page 56 of 137... -
Page 22: Special Flow Concentrators
Use and maintenance manual 14.1.3 Special flow concentrators Page 57 of 137... - Page 23 Use and maintenance manual Page 58 of 137...
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Page 24: Special Optional Versions
Use and maintenance manual 14.2 Special optional versions If the following special optional versions has been ordered, here follow the instruction how to use the specific included accessories. 14.2.1 Induction machines with Smart heating switch In case of machines requested with an integrated smart heating switch, the machine operates in a continuous mode as long as the switch is turned on. -
Page 25: Exploded Views
Use and maintenance manual 15. Exploded views 15.1. HDI 11K230 KB Page 60 of 137... -
Page 26: Exploded View Hdi 11K400 Kb
Use and maintenance manual 15.2. Exploded view HDI 11K400 KB Page 61 of 137... -
Page 27: Exploded View Hdi 13K230 Kb
Use and maintenance manual 15.3. Exploded view HDI 13K230 KB Page 62 of 137... -
Page 28: Exploded View Hdi 13K400 Kb
Use and maintenance manual 15.4. Exploded view HDI 13K400 KB Page 63 of 137... -
Page 29: Exploded View Hdi 13K400 Tc
Use and maintenance manual 15.5. Exploded view HDI 13K400 TC Page 64 of 137... -
Page 30: Exploded View Hdi 16K400 /18K400 Kb
Use and maintenance manual 15.6. Exploded view HDI 16K400 /18K400 KB Page 65 of 137... -
Page 31: Exploded View Hdi 16K400 /18K400 Tc
Use and maintenance manual 15.7. Exploded view HDI 16K400 /18K400 TC Page 66 of 137... -
Page 32: Exploded View Hdi 21K400 /23K400 Tc
Use and maintenance manual 15.8. Exploded view HDI 21K400 /23K400 TC Page 67 of 137... -
Page 33: Machine Logbook
Use and maintenance manual 16. Machine logbook It is advisable to use the following diagram to record Inductor HDi series maintenance and any work performed on the tool over time. This will allow the user to have appropriate information about the machine's operating cycle on hand at all times. -
Page 34: Conformity
Changes that affect the technical specifications and the compliant use specified in the instructions manual shall invalidate this Declaration of Conformity! In compliance with EN82079 Directive “User and maintenance manual” document can be downloaded from our website: www.ait-induction.com Page 69 of 137...
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