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TRAPP TR 1500 Instruction Manual

Organic residue shredder
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Models
TR 1500
TR 1500
TR 2000
TR 2000
Instructions Manual
Organic Residue
Organic Residue
Shredder
Shredder

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Summary of Contents for TRAPP TR 1500

  • Page 1 Instructions Manual Organic Residue Organic Residue Shredder Shredder Models TR 1500 TR 1500 TR 2000 TR 2000...
  • Page 2 TRP 1500 TRP 1500 TRP 2000 TRP 2000 English...

  • Page 3: Important Recommendations

    Congratulations! You have just acquired a quality product developed with the highest TRAPP technology. This product will provide quickness and efficiency on the jobs, with savings and complete safety. For this, some precautions are necessary. The critical safety measures contained in this Instructions Manual do not cover all possible situations that may occur.
  • Page 4 4 - Use and precautions Do not hold or lean yourself on the machine during its transport; keep away at a safe distance. Caution! Keep alert. Remain aware of what is happening and use common sense when you Check often if all the bolts are well are operating.
  • Page 5 With the machine turned off and to see the indicated work rotation. the disk stopped, assess the situation and unblock the outlet nozzle or the disk and resume the work. If the problem persists, contact a TRAPP Assistant.

  • Page 6: Uses And Applications

    Leaves and trunks of palm trees and coconut Through the various types of materials that may trees; be shredded in TRAPP shredders, it is possible to achieve an excellent composting result for Bamboo the enrichment of soil nutrients, cover material...

  • Page 7: Technical Characteristics

    Technical Characteristics Model TR 1500 TR 2000 Upper hydraulic engine 622 Nm Lower hydraulic engine 311 Nm Disk rotation Rotation 1,600-1,150 (rpm) Maximum/Minimum Minimum power 65 HP (tractor) 54 cv/40 kW (engine) Minimum power for power 50 HP (with 540 rpm)

  • Page 8: Safety Stickers

    Safety Stickers Danger of hand injuries: Do not open or remove Rotation direction. the safety protections while the machine is operating. Embreagem / Embrague / Clutch Clutch. Desembrear Embrear Desembragar Embragar Disengage Engage Lifting point of the machine. Maximum shreddable diameter.
  • Page 9 Main Components - TR 1500 Image merely illustrative 1. Machine base. 10. Cardan shaft. 2. Feeding funnel lid. 11. Outlet nozzle. 3. Feeding funnel. 12. Drive block of the feeding rolls. 4. Drive bar of the feeding rolls. 13. Hydraulic block.
  • Page 10 Main Components – TR 2000 Image merely illustrative 1. Tow. 10. Hydraulic tank. Control panel of the “NO STRESS” system. 2. Feeding funnel lid. 11. On/off panel and indicators of the diesel 3. Feeding funnel. engine. 4. Machine body where the feeding rolls are 12.
  • Page 11 4. Reverse light. the equipment. 5. Ground. TR 1500 6. Right blinker. For using the TR 1500, check the 12 V 7. Auxiliary. electrical outlet connection with the tractor After concluding the connection of the battery, for the correct connection scheme, as electrical part, check if all the functions are per Figure 1.
  • Page 12 Cardan shaft. Fit the male and female parts of the Cardan shaft and mount the female side on the axis of the power take-off of the TR 1500, then fit the male Cardan shaft on the axis of the power...
  • Page 13 Note: showing that it is in the correct fitting position The cut pieces of the massive on both sides. and tubular parts of the Cardan must have the same length.
  • Page 14 TR 2000 Assemble the material outlet nozzle and direct it towards the desired position; check if, with the transport of the machine, all its The TR 2000 shredder was designed to be parts are well fixed before operating the triggered by a diesel engine and with a utility shredder.
  • Page 15 If the Cardan shaft is duly fitted both on Mental: Have the capacity of the shredder as the tractor’s power take-off understanding and applying the safety (TR 1500). norms and precautions established in this instruction manual. The user If the hydraulic hoses are all duly fixed must be alert for their own safety and and with no leakages.
  • Page 16 To protect your prepared for the job, start the engine hands, use gloves, and protect other body (connecting the tractor to TR 1500 or parts to prevent burns. turning on the diesel engine for TR 2000). Wait until the maximum rotation...
  • Page 17 Image merely illustrative must be quite tight, as per Figure 8. Figure 6 In TR 1500, to insert oil in the gearbox, proceed as follows: Open the lid (4) and add 4 liters of W140 oil, checking the level through the viewfinder (1).
  • Page 18 1,500 rpm. be inserted into the feeding roll right after For TR 1500, as soon as the tractor is turned more lengthy material to ease the entry of the on, engage its power take-off at low rotation.
  • Page 19 Materials with diameters above 15 cm must be inserted in the feeding roll right after materials with smaller diameters that are already being shredded to facilitate the opening of the feeding roll. If necessary, the feeding roll’s input opening may be adjusted to aid the entry of materials with varying measures.
  • Page 20 170 psi; if the Assess the type of material to be shredded; pressure exceeds this value and the roll is not some materials need to be shredded turning, consult the closest TRAPP Technical Assistance. separately, and others may be mixed for better performance;...
  • Page 21 Important: When transporting TR 1500 ADVANCE STILL RETREAT on the tractor, the Cardan shaft must be decoupled, the stabilizer shoe, suspended, the feeding funnel lid, closed, and the material outlet nozzle, removed. Do not exceed the speed of 40 km/h.
  • Page 22 Image merely illustrative Figure 15 Sharpening or changing of knives and counter-knife of the cutting set Image merely illustrative Figure 14 Inside the body of the shredder, you will find the counter-knife; it does not have regulation, After suspending the upper feeding roll, the...
  • Page 23 Note: For the correct torque on the screws, observe the torque table on page 30 of this manual. nut (10) and a screw (11); this screw will serve as jamb and regulator of the disk knife.
  • Page 24 Image merely illustrative Caution! After performing the sharpening, exchange, or distance regulation work on the knives, do an inspection on all the fixing screws of the knives, of the distance regulation of the knives, on the screws and nuts that give closure to the machine body, and of the safety lock;...

  • Page 25: Lubrication Point

    Point 2 Image merely illustrative Figure 18 Lubrication point In TR 1500 and TR 2000, there are common Point 1 lubrication points, as indicated in Figure 19. The TR 2000 has other lubrication points, as shown in the utility trailer’s manual.
  • Page 26 6. Tighten the nut of the adjustment screw of Important: the hydraulic pump (4); Avoid the excess of grease as it 7. Place the belt protection and secure the may cause the early wear of the screws again. bearings.
  • Page 27 (3). If the “NO STRESS” panel is not on and the disk is stopped, the indicated rotation must mark zero rpm; if the disk is running, it must inform the numerical rotation on the panels display. If this function presents a problem, contact a TRAPP Technical Assistant.
  • Page 28 Image merely illustrative TR 1500 Image merely illustrative Lifting point Lifting point Figure 24-B Figure 23 Note: When lifting the machine, certify that the Points for lifting the machine capacity of the belt and the lifting equipment is enough to lift the weight of the machine, as indicated on the table on page 7.

  • Page 29: Electrical Installation

    Electrical installation Caution! Electrical work must be performed by Never use a water jet to clean your electricians! equipment. Only perform the cleaning The electrical scheme works in 12 V. if your machine is turned off and the All machine parts that are connected to the cutting disk, still.
  • Page 30 Torques for screws - inch series normal thread - UNC (N.m). Degree of resistance Thread Degree 5 Degree 8 1/4 - 20 12.1 17.0 5/16 - 18 23.9 33.8 3/8 - 16 41.5 58.4 7/16 - 14 1/2 - 13...

  • Page 31: Useful Suggestions

    Useful Suggestions During the use of the shredder, some situations or problems may occur to which we present some guidance next: Problem Probable cause Solution Jamming of the Excess of feeding. The engine Turn the equipment off and wait for the engine...
  • Page 32 2. Improperly fitted Cardan 2. Check the fitting of the Cardan shaft (TR 1500). shaft. 3. Too loose belts. 3. Check the tension of the belts. 4. Check the fuel level, refuel if necessary, 4.

  • Page 33: Warranty Term

    T he 3 (three) first months -  to the closest TRAPP legal warranty; Technical Assistance. The 3 (three) following This warranty will months - special warranty, only be valid upon the granted by Metalúrgica...
  • Page 34 TRAPP resulting from accidents, Authorized Technical improper use, carelessness, Assistance. ignorance or noncompliance TRAPP is not responsible for of the instructions contained possible damage caused to the equipment or accidents in the Instructions Manual, which may occur from using presents signs of having been parts which are not original.
  • Page 35 Notes...
  • Page 36 Notes...
  • Page 37 Responsibility Term Without the proper completion of this Registration, TRAPP does not provide the product warranty: Invoice: Date: Client address: Retailer name: Serial number : Checking list before turning the shredder on: Read the manual. Check the necessary safety gear.
  • Page 40 Tel.: +55 47 2107-8800 CNPJ: 83.238.832/0001-78 www.trapp.com.br | trapp@trapp.com.br Made in Brazil | Hecho en Brasil ã Copyright by Metalúrgica TRAPP Ltda. Total or partial reproduction of this manual is forbidden. Infringers will be prosecuted accordingly. Customer Service Fone: +55 47 3371-0088 - +55 47 2107-8800 Webmail: trapp@trapp.com.br...

This manual is also suitable for:

Tr 2000

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