Car-O-Liner B73 Instruction Manual

Car-O-Liner B73 Instruction Manual

Clamping and support systems

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B73 and B731
Clamping and Support Systems
Instruction Manual
(50094, rev 0) 2020-03 EN

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Summary of Contents for Car-O-Liner B73

  • Page 1 B73 and B731 Clamping and Support Systems Instruction Manual (50094, rev 0) 2020-03 EN...
  • Page 2 Car-O-Liner Group AB B73 and B731 Clamping and Support systems Foreword This equipment is used to facilitate high quality repairs All claims shall include the product type and article to collision-damaged vehicles. All other use of the number as well as a detailed description of the problem...
  • Page 3: Table Of Contents

    2 Safety ..................5 Warnings and important notices ............5 3 Operation ................6 B73 and B731 Clamping and Support System – typical setup examples7 Typical front clamping with B250 ............7 B260 used as B250 ................9 Typical rear clamping with B260 ............10 B34 Bench Mountings .................
  • Page 4: Introduction

    B73: Configuration of the kit is mainly based on the vehicle population of the rest of the world. All parts and spare parts of the B73 and B731 Clamping and Support Sys- tems are described in section 4 Spare Parts.
  • Page 5: Safety

    B73 and B731 Clamping and Support systems Car-O-Liner Group AB 2 Safety Warnings and important notices The following types of safety signs are used on the equipment and in Car-O-Liner’s instruction manuals: Prohibited Prohibits behaviour that can cause injury. Command Prescribes a specific responsibility or action.
  • Page 6: Operation

    B73 and B731 Clamping and Support systems 3 Operation Section 3.2 Vehicle Setup Procedure for the Clamping and Support System describes the setup procedure for the B73/B731 Clamping and Support system applicable for BenchRack. For Mark6 and Quick42 set up, see separate instruction manuals.
  • Page 7: B73 And B731 Clamping And Support System - Typical Setup Examples7

    B73 and B731 Clamping and Support systems Car-O-Liner Group AB B73 and B731 Clamping and Support System – typical setup examples The general functions of B73 and B731 Clamping and Support systems are described in the pictures below. Typical front clamping with B250...
  • Page 8 Car-O-Liner Group AB B73 and B731 Clamping and Support systems B250-G1 B250-E2 B250-H6 B250-H1 50094, EN - rev. 0, 2020-03...
  • Page 9: B260 Used As B250

    B73 and B731 Clamping and Support systems Car-O-Liner Group AB B260 used as B250 Some setups need 4 x B250-E1/E2 clamping. Use B260 as B250 base plate, see illustration below. Note! B250 is mainly used for front clamping. 50094, EN - rev. 0, 2020-03...
  • Page 10: Typical Rear Clamping With B260

    Car-O-Liner Group AB B73 and B731 Clamping and Support systems Typical rear clamping with B260 Note! B260 is mainly used for rear clamping to the leaf spring bracket. 50094, EN - rev. 0, 2020-03...
  • Page 11: B34 Bench Mountings

    B34BR NOTE! Bench Mountings are different from standard Mark 6 and Bench Rack/Quick42. Bench Mountings are not included in the B73 or B731 kits. B73 kit: B213 x 2 is included B731 kit: B213 is not included. B62 kit, part no. 49956, (B213 x 4) is recommended.
  • Page 12: Vehicle Setup Procedure For The Clamping And Support System

    Car-O-Liner Group AB B73 and B731 Clamping and Support systems Vehicle Setup Procedure for the Clamping and Support System NOTE! Vehicle Setup Procedure described below is applicable for BenchRack. For Mark6 and Quick42 set up, see separate instruction manuals. BenchRack Front axle member and rear axle are recommended lifting points.
  • Page 13: Improvement Of B34Br Bench Mounting

    B73 and B731 Clamping and Support systems Car-O-Liner Group AB Improvement of B34BR Bench Mounting The B34 Bench Mounting are extended inwards by 20 mm [1]. The vertical center pillar is widened 40 mm for increased stiffness [2]. Reinforcement Plate for B34BR...
  • Page 14: Improvement Of B250/B260 Attachment

    Car-O-Liner Group AB B73 and B731 Clamping and Support systems Improvement of B250/B260 attachment The new extended B250/B260 baseplate [1] makes it possible to get a strong and wide clamping around the wider vertical center pillar [2]. Note that the whole base also can be rotated 180° [3] when needed.
  • Page 15 B73 and B731 Clamping and Support systems Car-O-Liner Group AB Figures 1-8 show tightening order for B250: STEP 1-3: STEP 4-8: NOTE! Step 1-3, tighten loosely. Step 4-8, tighten to max torque 150 Nm. All bolts must be tightened by hand.
  • Page 16: How To Use B260

    Car-O-Liner Group AB B73 and B731 Clamping and Support systems How to use B260 NOTE! Clamp positions 0, 1, 2, 3 are shown on the datasheet. 50094, EN - rev. 0, 2020-03...
  • Page 17 B73 and B731 Clamping and Support systems Car-O-Liner Group AB Figures 1-6 show tightening order for B260: B260-E4 B260-E5 Note! All bolts must be tightened by hand, max torque 150 Nm. 50094, EN - rev. 0, 2020-03...
  • Page 18: Support For High Anchoring With Torque Bar E175

    Car-O-Liner Group AB B73 and B731 Clamping and Support systems Support for high anchoring with Torque Bar E175 In the B731 kit 2 pcs E175, E141 [1] and E130 [2] are included. For best recommended use of the pulling support, see illustrations below.
  • Page 19: Support Spacer Conversion Examples For B731 Users

    B73 and B731 Clamping and Support systems Car-O-Liner Group AB Support Spacer conversion examples for B731 users Conversion examples when data sheet are showing B250-H1 and H3 Support Spacers. H1 mounted upside down in the E2 Clamp are replaced by H6.
  • Page 20: Clamping Jaw Conversion Examples For B731 Users

    Car-O-Liner Group AB B73 and B731 Clamping and Support systems Clamping Jaw Conversion examples for B731 users B260-E9 is replaced by B260-E91 Note! B260-E91 can always replace B260-E9, but not the opposite. B260-E4 is replaced by B260-E5. 50094, EN - rev. 0, 2020-03...
  • Page 21 B73 and B731 Clamping and Support systems Car-O-Liner Group AB B250-E2 has a new partner: B250-E21 B250-E1 is replaced by B250-E2 and B250-E21. Note! B250-E21 can be used as B250-E2. It is made for the tight clamping. For really tight clamping, use the standard M20 nut [1] in the recessed pocket.
  • Page 22 Car-O-Liner Group AB B73 and B731 Clamping and Support systems B250-E21 can not be used together with B250-G1. Please use B250-E2 together with B250-G1. B156-A5 is replaced by B156-A20. Note! A20 can always replace A5, but not the opposite. 50094, EN - rev. 0, 2020-03...
  • Page 23: Spare Parts

    Spare parts The spare parts required for maintaining the Clamping and Support Systems are listed in this chapter. Note! Use only genuine Car-O-Liner spare parts in any repairs. 4.1 B73 Clamping and Support System 50094, EN - rev. 0, 2020-03...
  • Page 24 Car-O-Liner Group AB B73 and B731 Clamping and Support systems Position Quantity Part No. Object 30722 Clamp B250 30724 Clamp B260 30668 Distance 50mm B213 30718 Clamping jaw B250-E1 30717 Clamping jaw B250-E2 30715 Clamping jaw B250-E4 30716 Clamping jaw B250-E5...
  • Page 25: B731 Clamping And Support System

    B73 and B731 Clamping and Support systems Car-O-Liner Group AB 4.2 B731 Clamping and Support System 50094, EN - rev. 0, 2020-03...
  • Page 26 Car-O-Liner Group AB B73 and B731 Clamping and Support systems Position Quantity Part No. Object 30722 Clamp B250 30724 Clamp B260 35390 Torque bar E175 30717 Clamping jaw B250-E2 49961 Clamping jaw B250-E21 30716 Clamping jaw B250-E5 30706 Support B250-G1...
  • Page 27: B250 Complete

    B73 and B731 Clamping and Support systems Car-O-Liner Group AB 4.3 B250 Complete Position Quantity Part No. Object 49845 Bottom plate 30710 Prism B250 31497 Washer TBRUB 17x30x6 fzb 30704 Mounting plate 31367 Screw M6S 16x100 8.8 FZB 31391 Screw M6S 16x50 10.9 Geomet 31387 Screw M6S 16x20 8.8 FZB...
  • Page 28: B260 Complete

    Car-O-Liner Group AB B73 and B731 Clamping and Support systems 4.4 B260 Complete Position Quantity Part No. Object 30700 Prism B260 49845 Bottom plate 30705 Measuring adapter B260 31391 Screw M6S 16x50 10.9 Geomet 31497 Washer TBRUB 17x30x6 FZB 31420 Screw MC6S M8x25 8.8 FZB...
  • Page 29 B73 and B731 Clamping and Support systems Car-O-Liner Group AB ® Car-O-Liner , a brand of Snap-on Equipment, is the leading global provider of high-quality, technologically advanced collision repair equipment to the automotive aftermarket. For more than forty years, we have supplied the industry with innovative solutions, technical development, training and customer support.

This manual is also suitable for:

B731

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