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Microdyn Nadir BIO-CEL BC50 Assembly Instruction Manual

Set of diffusors spare part set

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BIO-CEL
SET OF DIFFUSORS SPARE PART SET
BC50, BC100, BC416
ASSEMBLY INSTRUCTION
Version M_Diffusor_Tubes_V2_03e
®

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Summary of Contents for Microdyn Nadir BIO-CEL BC50

  • Page 1 ® BIO-CEL SET OF DIFFUSORS SPARE PART SET BC50, BC100, BC416 ASSEMBLY INSTRUCTION Version M_Diffusor_Tubes_V2_03e...
  • Page 2: Table Of Contents

    Table of Contents Introduction and Handling Rules for Diffusor Tubes ..............3 List of Spare Parts ........................4 Work Flow ..........................5 3.1. Disassembling of the Used Diffusor Tubes ................5 3.2. Assembling of the New Diffusor Tubes .................8 MICRODYN-NADIR GmbH Telefon: +49 (0) 611/962-6001 MICRODYN-NADIR behält sich das Recht vor, Angaben ohne vorherige Ankündigung anzu- Industriepark Kalle-Albert...
  • Page 3: Introduction And Handling Rules For Diffusor Tubes

    1. Introduction and Handling Rules for Diffusor Tubes  When replacing the diffusor tubes MICRODYN-NADIR strongly recommends reading this manual carefully and exactly following the instructions.  The diffusor tubes of the BIO-CEL ® modules are developed and adjusted for the operation of the modules.
  • Page 4: List Of Spare Parts

    2. List of Spare Parts Table 1 shows a comprehensive list of material needed for the exchange of the aerator tubes. Please make sure that all of the required parts are present and in flawless condition prior to the beginning of the assembly.
  • Page 5: Work Flow

    3. Work Flow 3.1. Disassembling of the Used Diffusor Tubes Remove the cassettes from the frame (see Module assembly instruction) and turn the base frame on its head end so that the feet are on the top. Open the screws which fix the counter parts Remove the screws from the of the diffusor tubes (tool size: 17).
  • Page 6 Disassemble the counterpart with the end caps from the diffusor tubes. Turn the frame on the rear end Disassemble the blind cap with the special socket wrench. If there are round shaped blind caps (older sys- tems) use a pipe wrench to remove it. Remove the double threaded connector with the blind plug from the opposite side of the distributor MICRODYN-NADIR GmbH Telefon: +49 (0) 611/962-6001...
  • Page 7 pipe. MICRODYN-NADIR GmbH Telefon: +49 (0) 611/962-6001 MICRODYN-NADIR behält sich das Recht vor, Angaben ohne vorherige Ankündigung anzu- Industriepark Kalle-Albert Telefax: +49 (0) 611/962-9237 passen. Kasteler Straße 45 E-Mail: info@microdyn-nadir.de We reserve the right to change specifications without prior notification. D-65203 Wiesbaden Internet: www.microdyn-nadir.de M_Assembly of aerator tubes_V2_03e...
  • Page 8: Assembling Of The New Diffusor Tubes

    3.2. Assembling of the New Diffusor Tubes Check that the flat seal is on the blind plug (this was already prepared for you during packing) flat seal: rough side to the out- side Adjust the flat seal on the diffusor tube Screw the double threaded connector into the diffusor tube Before mounting the diffusor to the rectangular distributor pipe, please make sure that the surface of...
  • Page 9 Mount the diffusor tube into the bore hole from below. Make sure the diffusor is correctly plugged in the bore hole and the sealing is pressed against the rectangular steel pipe. In doing so, please hold the diffusor tube only at its very end. Upon screwing do not grab around the perforated area of the diffusor tube.
  • Page 10 Adjust the diffusor tube in a way that the holes are at 6 & 12 o’clock before tightening with the torque wrench. Tighten at 30 Nm by means of a torque wrench. 30 Nm Use the special socket wrench to assemble Make sure that the flat seal is correctly adjusted the blind cap of the diffusor tube.
  • Page 11 Insert the counterpart with the end caps into the diffusor tubes. Implement the self-locking screws with flat washers. Do only use the new Hex nut M10 X 25 Tuflok, which is a part of the delivered spare parts. Don`t use the old one! MICRODYN-NADIR GmbH Telefon: +49 (0) 611/962-6001 MICRODYN-NADIR behält sich das Recht vor,...
  • Page 12 Insert the screws into the respective bore holes and screw them hand-tight into the threads of the holding plate. Fasten the screws by means of a torque wrench with 15 Nm (tool size: 17). 15 Nm Put the base frame back on its feet. Now the base frame is ready to reinstall the cassettes again.

This manual is also suitable for:

Bio-cel bc100Bio-cel bc416