Daedong DSF75GT Manual

Daedong DSF75GT Manual

Combine harvester
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Thank you for purchasing the DAEDONG DSF75GT combine harvester, designed for harvesting rice and
barley crops.
This combine harvester is designed with DAEDONG genuine components according to stringent quality
standards set by the quality assurance office. Information and knowledge for operation of this combine har-
vester are based on years of trustworthy service and reliability through many year's study.
This manual is designed to help you familiarize with the DSF75GT combine harvester and supply useful in-
formation about safety, driving and maintenance. DAEDONG is committed to give operators information and
knowledge as much as possible for proper operation and self-diagnosis of the DAEDONG combine harvest-
er through this manual.
If information you need is not found in this manual, contact your local dealer or service location. We are glad
to be your service.
< NOTE >
Make sure to read this manual carefully and keep it handy for future reference.
When leasing or transferring this combine harvester, deliver this manual together with the combine harvester.
The specifications in this manual are subject to change without notice.
This product may not demonstrate its full efficiency when operating in a limited area or on soft ground or harvesting
a large amount of excessively lodged crops.
CF100(DSF75GT)_콤바인_영문판_00.indd 1
FOREWORD
2017-07-03 오후 2:25:19

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Summary of Contents for Daedong DSF75GT

  • Page 1 This manual is designed to help you familiarize with the DSF75GT combine harvester and supply useful in- formation about safety, driving and maintenance. DAEDONG is committed to give operators information and knowledge as much as possible for proper operation and self-diagnosis of the DAEDONG combine harvest- er through this manual.
  • Page 2 CF100(DSF75GT)_콤바인_영문판_00.indd 2 2017-07-03 오후 2:25:20...
  • Page 3 TABLE OF CONTENTS SAFETY PRECAUTIONS ........ SERVICE FOR COMBINE HARVESTER ..SPECIFICATIONS ..........STRUCTURE AND OPERATION ..... CHECK BEFORE OPERATION ....... SECTION DRIVING COMBINE HARVESTER ....HARVEST ............MAINTENANCE ..........LONG-TERM STORAGE ......... TROUBLESHOOTING ........INDEX............... CF100(DSF75GT)_콤바인_영문판_00.indd 3 2017-07-03 오후 2:25:20...
  • Page 4: Table Of Contents

    DurIng DrIvIng anD operaTIon ....... 1-19 belTs anD rubber parTs ........2-4 oTher ComponenTs ..........2-4 DURING DRIvING AND OPERATION ....1-20 SPECIFICATIONS ..........3-1 DRIvING ON NARROW PATh, BUmPY ROAD OR SLOPE ............1-24 GENERAL SPECIFICATIONS ....... 3-2 CF100(DSF75GT)_콤바인_영문판_00.indd 4 2017-07-03 오후 2:25:20...
  • Page 5 ..........4-11 DAILY INSPECTION ..........5-2 ThroTTle lever.............4-11 CheCkIng fuel ............5-4 poWer sTeerIng lever........4-12 CleanIng aIr Cleaner .......... 5-4 parkIng brake ............4-13 CleanIng muffler anD pIpe ....... 5-4 seaT ................4-13 CF100(DSF75GT)_콤바인_영문판_00.indd 5 2017-07-03 오후 2:25:20...
  • Page 6 ThreshIng Crops reapeD on fIelD eDges ..7-23 hARvEST ............7-1 DIsChargIng graIns ........... 7-24 CROP AND FIELD CONDITION FOR COm- reel TIne angle aDjusTmenT ......7-28 BINE hARvESTER ..........7-2 aDjusTIng reel roTaTIng speeD ....7-29 CF100(DSF75GT)_콤바인_영문판_00.indd 6 2017-07-03 오후 2:25:20...
  • Page 7 ComparTmenT ....... 8-12 CleanIng aIr Cleaner ........8-37 openIng ThreshIng unIT Top Cover ..... 8-12 CleanIng aIr fIlTer ..........8-39 openIng graIn Tank ..........8-14 CheCkIng engIne oIl ........... 8-39 removIng anD InsTallIng ConCave ....8-15 CF100(DSF75GT)_콤바인_영문판_00.indd 7 2017-07-03 오후 2:25:20...
  • Page 8 ............ 8-50 TROUBLEShOOTING FOR ThREShING UNIT ... 10-4 replaCIng fuel fIlTer anD WaTer sepa- INDEx..............11-1 raTor ..............8-51 perIoDIC replaCemenT of roller seal..8-52 CheCkIng anD replaCIng pIpes anD hoses ... 8-52 CF100(DSF75GT)_콤바인_영문판_00.indd 8 2017-07-03 오후 2:25:20...
  • Page 9 CAUTION This mark indicates emphasis on notable characteristics of working procedures, and information about technology for easier operation. ImPORTANT This indicates that interesting or helpful information is being provided. NOTE CF100(DSF75GT)_콤바인_영문판_00.indd 9 2017-07-03 오후 2:25:20...
  • Page 10 UNIvERSAL SYmBOLS various universal symbols have been used on the instruments and controls of your DAEDONG combine harvester. Below is a list of the universal symbols and their meanings. horn engine rPM "low speed" engine rPM "high speed" Turn signal lamp indicator...
  • Page 11 TERmS FOR DIRECTIONS The front, rear, left and right directions referred in this manual are the directions seen from an operator in the driver's seat. right Turn Left Turn (Clockwise) (Counterclockwise) right rear Front Left CF100(DSF75GT)_콤바인_영문판_00.indd 11 2017-07-03 오후 2:25:21...
  • Page 12 CF100(DSF75GT)_콤바인_영문판_00.indd 12 2017-07-03 오후 2:25:21...
  • Page 13 ENvIRONmENTAL POLICY DAEDONG is a company that exclusively designs, produces, and sells agri-machineries and industrial diesel engines. We have minimized environmental pollutants produced while providing products or services. That means our all managerial activities are operated in an "environment-friendly" system by saving resources and observing internal standards, including requirements of environmental regulations and Iso 14001;1996.
  • Page 14 CF100(DSF75GT)_콤바인_영문판_00.indd 14 2017-07-03 오후 2:25:21...
  • Page 15 4. be sure to stop the engine before inspecting or adjusting any rotating parts, in- cluding the chain and belt. 5. When working with others, secure safety by signaling them with the horn. Make sure to read the safety charter described above before using this machine. CF100(DSF75GT)_콤바인_영문판_00.indd 15 2017-07-03 오후 2:25:21...
  • Page 16 Therefore, when disposing out-of-service products, never fail to let authorized "collectors for used wasted agri-ma- chineries" collect them to dispose lawfully. CF100(DSF75GT)_콤바인_영문판_00.indd 16 2017-07-03 오후 2:25:21...
  • Page 17 WhEN SERvICING, REPAIRING ANd ClEANING bEFORE OPERA- TION ..........1-12 WhEN STARTING ENGINE ....1-19 During Driving anD operation ..1-19 dURING dRIvING ANd OPERATION 1-20 dRIvING ON NARROW PATh, bUmPY ROAd OR SlOPE ..... 1-24 CF100(DSF75GT)_콤바인_영문판_01.indd 1 2017-06-27 오후 6:31:48...
  • Page 18: For Your Safety

    Muffler sary. otherwise, an unexpected ac- cident can occur. towel tucked around the waist slippers B55O102a You may be entangled in moving parts or slip on the machine. if these happen, serious injuries may occur. CF100(DSF75GT)_콤바인_영문판_01.indd 2 2017-06-27 오후 6:31:48...
  • Page 19: Safety Tips

    Clean the surrounding area of the engine, battery and fuel tank. Check the battery cables, electric wiring and fuel hose. CF100(DSF75GT)_콤바인_영문판_01.indd 3 2017-06-27 오후 6:31:49...
  • Page 20 Check if the range shift lever and other levers' free play is intact and they are not excessively swayed. Check the proper operation of the safety parts, such as turn signal indi- cators. Do not modify the combine harvest- CF100(DSF75GT)_콤바인_영문판_01.indd 4 2017-06-27 오후 6:31:49...
  • Page 21: Driving Combine Harvester

    When starting the engine in an en- closed space, ventilate the area by put the accelerator lever into the opening doors or windows. mid-speed range (2,000 rpm) to drive off. CF100(DSF75GT)_콤바인_영문판_01.indd 5 2017-06-27 오후 6:31:49...
  • Page 22 When stopping or parking on level ground, apply the parking brake, make sure to turn on the turn signal move the main shift lever into the lamps when changing a lane or cor- nering. CF100(DSF75GT)_콤바인_영문판_01.indd 6 2017-06-27 오후 6:31:49...
  • Page 23 Check immediate vicinity of the combine harvester for bystanders. Drive the combine harvester forward at a low speed to load it up to the transport- ing vehicle. backward slowly to unload the combine harvester from the vehicle. CF100(DSF75GT)_콤바인_영문판_01.indd 7 2017-06-27 오후 6:31:49...
  • Page 24: Harvesting

    When turning the direction, pay close Drive slowly while checking whether attention to the surrounding. or not the bank is collapsing. When driving, do not get distracted When driving onto the slope, drive or leave the levers unattended. backward. CF100(DSF75GT)_콤바인_영문판_01.indd 8 2017-06-27 오후 6:31:50...
  • Page 25: After Completing Intended Operation And Storage

    Clean the surrounding area of the engine, battery and fuel tank. age. Do not touch the muffler and radiator until they cool down. When replacing a crawler, use an appropriate jack, jack stands and se- cure support. Cover the engine for storage after it cools down. CF100(DSF75GT)_콤바인_영문판_01.indd 9 2017-06-27 오후 6:31:50...
  • Page 26: General Precaution Before Opera- Tion

    Chock the front and behind the wheels and disengage the parking brake. When disposing a part (battery, oil, etc.) or the combine harvester, con- tact your dealer. CF100(DSF75GT)_콤바인_영문판_01.indd 10 2017-06-27 오후 6:31:50...
  • Page 27 Do not let children get near the com- bine harvester. an unexpected accident may happen otherwise, exhaust fumes are poi- due to poor servicing. sonous and can cause illness or otherwise, it can cause an unexpect- even death. ed accident. CF100(DSF75GT)_콤바인_영문판_01.indd 11 2017-06-27 오후 6:31:50...
  • Page 28: When Servicing, Repairing And Cleaning Before Operation

    It can catch fire. after refueling, install the fuel cap and remove any spilled fuel. otherwise, you may get burnt or it can set fire. CF100(DSF75GT)_콤바인_영문판_01.indd 12 2017-06-27 오후 6:31:50...
  • Page 29 Check the coolant in the reservoir tank. otherwise, steam may be sprayed out and you can get burnt. CF100(DSF75GT)_콤바인_영문판_01.indd 13 2017-06-27 오후 6:31:51...
  • Page 30 Do not mix the positive and negative your skin or catch fire. the battery has acid that can burn battery cables. your skin, eyes or clothing. otherwise, a short circuit can burn your skin or catch fire. CF100(DSF75GT)_콤바인_영문판_01.indd 14 2017-06-27 오후 6:31:51...
  • Page 31 CF100(DSF75GT)_콤바인_영문판_01.indd 15 2017-06-27 오후 6:31:51...
  • Page 32 CF100(DSF75GT)_콤바인_영문판_01.indd 16 2017-06-27 오후 6:31:51...
  • Page 33 CF100(DSF75GT)_콤바인_영문판_01.indd 17 2017-06-27 오후 6:31:51...
  • Page 34 Do not start the engine with any cov- er open. otherwise, you can be trapped or entangled into the rotating part and get seriously injured. CF100(DSF75GT)_콤바인_영문판_01.indd 18 2017-06-27 오후 6:31:51...
  • Page 35: When Starting Engine

    CF100(DSF75GT)_콤바인_영문판_01.indd 19 2017-06-27 오후 6:31:51...
  • Page 36 200 mm behind the ve- otherwise, it can cause an injury. hicle at night time. CF100(DSF75GT)_콤바인_영문판_01.indd 20 2017-06-27 오후 6:31:51...
  • Page 37 Do not get distracted. otherwise, you can cause an acci- dent. if you do not pay attention, unexpect- ed accident may occur. CF100(DSF75GT)_콤바인_영문판_01.indd 21 2017-06-27 오후 6:31:51...
  • Page 38 You can be trapped or entangled into otherwise, you can be entangled or cut by the chain and get injured. the chain or cutter blade and get injured. CF100(DSF75GT)_콤바인_영문판_01.indd 22 2017-06-27 오후 6:31:51...
  • Page 39 10 cm. place ramps at a right angle from a field bank. Discharge all grains. Discharge all grains. otherwise, the vehicle body can loose balance and overturn. otherwise, the vehicle body can loose balance and overturn. CF100(DSF75GT)_콤바인_영문판_01.indd 23 2017-06-27 오후 6:31:51...
  • Page 40: Driving On Narrow Path, Bumpy Road Or Slope

    Do not drive on a soft edge of a road can roll over. or a grass-covered shoulder. Drive at a low speed with care when it is raining or after rain. otherwise, the edges can collapse and the combine harvester can roll over. CF100(DSF75GT)_콤바인_영문판_01.indd 24 2017-06-27 오후 6:31:51...
  • Page 41: Loading And Unloading Combine Har- Vester To And From Transporting Vehicle

    Do not operate the lever on the ramps otherwise it is unnecessary. Do not turn the combine harvester. otherwise, it may lose balance and roll over. CF100(DSF75GT)_콤바인_영문판_01.indd 25 2017-06-27 오후 6:31:51...
  • Page 42 CF100(DSF75GT)_콤바인_영문판_01.indd 26 2017-06-27 오후 6:31:52...
  • Page 43: After Daily Work Is Completed

    CF100(DSF75GT)_콤바인_영문판_01.indd 27 2017-06-27 오후 6:31:52...
  • Page 44 Check the coolant in the reservoir tank. otherwise, steam may be sprayed out and you can get burnt. CF100(DSF75GT)_콤바인_영문판_01.indd 28 2017-06-27 오후 6:31:52...
  • Page 45 You can be trapped or entangled into the rotating parts and get injured. You can get injured by the blade. if not, you can be trapped into the rotating part and get injured. CF100(DSF75GT)_콤바인_영문판_01.indd 29 2017-06-27 오후 6:31:52...
  • Page 46: For Long-Term Storage

    Otherwise, it may catch fire. get seriously injured. fluid for long-term storage. Children may climb up to the com- bine harvester which can lead to an accident. CF100(DSF75GT)_콤바인_영문판_01.indd 30 2017-06-27 오후 6:31:52...
  • Page 47 When the harvesting season is over, have the combine harvester checked by the dealer. When disposing a part (battery, etc.) or the combine harvester, contact your dealer. otherwise, an unexpected accident may happen due to poor mainte- nance. CF100(DSF75GT)_콤바인_영문판_01.indd 31 2017-06-27 오후 6:31:52...
  • Page 48: Safety Decals

    Dsf75gt Dsf75gt SAFETY dECAlS 7 7 8 8 1 1 1 11 11 CF1O101B CF100(DSF75GT)_콤바인_영문판_01.indd 32 2017-06-27 오후 6:31:52...
  • Page 49 CF1O107a CF100(DSF75GT)_콤바인_영문판_01.indd 33 2017-06-27 오후 6:31:53...
  • Page 50 Dsf75gt Dsf75gt CF1O108a CF100(DSF75GT)_콤바인_영문판_01.indd 34 2017-06-27 오후 6:31:53...
  • Page 51 1. part no. : Cf13-0167 3. part no. : Cf11-0229 5. part no. : Cf17-0167 CF11-0229 CF13-0167 4. part no. : Cf12-0047 CF17-0167 2. part no. : Cf17-0168 6. part no. : Cf11-0210 CF17-0168 CF11-0210 CF12-0047 CF100(DSF75GT)_콤바인_영문판_01.indd 35 2017-06-27 오후 6:31:54...
  • Page 52 Dsf75gt 7. part no. : Cf17-0171 9. part no. : Cf17-0172 11. part no. : Cf17-0166 CF17-0171 CF17-0166 CF17-0172 8. part no. : Cf11-0221 10. part no. : Cf11-0230 12. part no. : Cf11-0227 CF11-0221 CF100(DSF75GT)_콤바인_영문판_01.indd 36 2017-06-27 오후 6:31:55...
  • Page 53 13. part no. : Cf11-0220 15. part no. : Cf11-0219 17. part no. : Cf11-0217 CF11-0219 CF11-0220 CF11-0217 14. part no. : Cf11-0223 16. part no. : Cf11-0213 18. part no. : Cf11-0224 CF11-0224 CF11-0223 CF11-0213 CF100(DSF75GT)_콤바인_영문판_01.indd 37 2017-06-27 오후 6:31:55...
  • Page 54 19. part no. : Cf11-0228 21. part no. : Cf17-0164 23. part no. : Cf13-0168 CF11-0228 CF17-0164 CF13-0168 20. part no. : Cf11-0218 22. part no. : Cf13-0171 24. part no. : Cf12-0044 CF13-0171 CF12-0044 CF11-0218 CF100(DSF75GT)_콤바인_영문판_01.indd 38 2017-06-27 오후 6:31:56...
  • Page 55 25. part no. : Cf12-0045 26. part no. : Cf12-0046 28. part no. : Cf12-0049 CF12-0046 27. part no. : Cf12-0048 29. part no. : Cf11-0214 CF12-0048 CF11-0214 CF100(DSF75GT)_콤바인_영문판_01.indd 39 2017-06-27 오후 6:31:57...
  • Page 56: For Long-Term Storage

    • never use a solvent, such as thinner or acetone, since it can ruin the decals. • Do not spray high-pressure wa- ter directly onto the decal. the decal may fall off the vehicle. CF17-0174 CF100(DSF75GT)_콤바인_영문판_01.indd 40 2017-06-27 오후 6:31:57...
  • Page 57: Service For Combine Harvester

    Service for combine harveSter about Service ............2-2 eSSential replacement part ......2-3 Oils and fluids ..............2-3 filters ..................2-3 Belts and ruBBer parts.............2-4 Other cOmpOnents .............2-4 CF100(DSF75GT)_콤바인_영문판_02.indd 1 2017-07-03 오후 2:25:46...
  • Page 58: About Service

    Write the serial numbers onto the manufacture's serial number provided sheet immediately. When intending to use a part other purchase date than genuine parts sold by daedong dealers, contact your dealer nearby for your safety. (Written by an owner) cf1O201A...
  • Page 59: Essential Replacement Part

    Oil filter threshing gear case shell: donax td f6720-16801 fuel filter Grease sae multi purpose type grease a little t4876-11081 element fresh clean water with ethylene glycol secondary ele- antifreeeze t4876-11071 (50 : 50) ment CF100(DSF75GT)_콤바인_영문판_02.indd 3 2017-07-03 오후 2:25:47...
  • Page 60: Belts And Rubber Parts

    12 c117m-24232 tank drive belt fore, regularly check or replace those part no deScription QtY items to prevent the failure. Battery ass’y, c7910-42205 GB80r CF100(DSF75GT)_콤바인_영문판_02.indd 4 2017-07-03 오후 2:25:47...
  • Page 61: Specifications

    General specifications ........3-2 CF100(DSF75GT)_콤바인_영문판_03.indd 1 2017-06-27 오후 6:32:30...
  • Page 62: General Specifications

    500 x 1,700 (width x ground contact length) crawler center distance (mm) 1,250 transmission type Hydrostatic continuous shift (HSt) Min. ground clearance (mm) Low speed: 1.10 forward Driving speed Standard: 1.42 (m/s) Reverse Driving: 2.04 CF100(DSF75GT)_콤바인_영문판_03.indd 2 2017-06-27 오후 6:32:30...
  • Page 63 2 outlet clogging, full grain tank, coolant temperature, battery information displayed on instrument cluster charging and engine oil pressure Dust collector fan o (option) Double edged blade o (option) Straw processing unit o (option) ※ These specifications are subject to change without notice. CF100(DSF75GT)_콤바인_영문판_03.indd 3 2017-06-27 오후 6:32:30...
  • Page 64 MeMo MeMo CF100(DSF75GT)_콤바인_영문판_03.indd 4 2017-06-27 오후 6:32:30...
  • Page 65 ......4-22 no..2.auger.warning.laMP....4-9 how.to.adjust.the.CanoPy....4-22 Main.shift.lever........4-10 folding.the.CanoPy......4-23 range.shift.lever........ 4-11 throttle.lever........4-11 Power.steering.lever....... 4-12 Parking.brake........4-13 seat............4-13 reaPing./.threshing..ClutCh.lever..4-14 CF100(DSF75GT)_콤바인_영문판_04.indd 1 2017-07-03 오후 2:26:05...
  • Page 66: Exterior View

    (1).rearview.Mirror (2).headlamp (3).reel.tine.bar (4).reel (5).reel.tine (6).divider (7).Cutting.blade (8).auger.drum (9).threshing.unit.side.Cover.3 (10).threshing.unit.side.Cover.4 (11).threshing.unit.side.Cover.2 (12).threshing.unit.side.Cover.1 11 11 (13).threshing.unit.top.Cover 1 1 1 (14).work.lamp (15).Precleaner (16).threshing.unit.front.Cover (17).unloader (18).outlet (19).unloader.support 7 7 8 8 cf1O401B CF100(DSF75GT)_콤바인_영문판_04.indd 2 2017-07-03 오후 2:26:05...
  • Page 67 (1).threshing.unit.rear.Cover (2) Reflector (3).dust.discharging.hood (4).fixing.hook (5).fuel.tank (6).Crawler (7).right.reaping.unit.Cover (8).reel.Cover (9).dust.Cover 1 1 1 (10).fuel.filler (11).tank.side.Cover (12).grain.tank 11 11 cf1O402B CF100(DSF75GT)_콤바인_영문판_04.indd 3 2017-07-03 오후 2:26:06...
  • Page 68: Controls

    (1).Main.shift.lever (2).throttle.lever (3).reaping.unit.reversing.Clutch.lever (4).threshing.Clutch.lever (5).reaping.Clutch.lever (6).driver’s.seat (7).Parking.brake.Pedal (8).Parking.brake.lever (9).handle (10).Power.steering.lever (11).key.switch (12).instrument.Panel (13).Combination.switch (14).range.shift.lever cf1O403B CF100(DSF75GT)_콤바인_영문판_04.indd 4 2017-07-03 오후 2:26:06...
  • Page 69: Main Switch

    (Preheat. . the.headlamps.and.work.lamps lamp.lights.for.approx.8.seconds.) •. C. (high. beam):. position. to. turn. on. 3..Preheat:. Position. to. preheat. the. the.headlamps.and.work.lamps combustion.chamber 4..start:. Position. to. start. the. engine. with. the. main. shift. lever. in. the. "stop".position CF100(DSF75GT)_콤바인_영문판_04.indd 5 2017-07-03 오후 2:26:07...
  • Page 70: Horn Switch

    Horn SwitcH 1 1 1 cf1O406A (1).horn.switch Place. the. main. switch. to. the. "on". position.and.press.the.horn.switch.to. sound.the.horn.. when. the. grain. warning. function. is. activated,. pressing. the. horn. switch. stops.the.warning.sounds. cf1O433A (1).Coolant.temperature.gauge ......(3).tachometer (2).fuel.gauge ......(4).hour.Meter CF100(DSF75GT)_콤바인_영문판_04.indd 6 2017-07-03 오후 2:26:07...
  • Page 71: Tachometer

    124.hours the.radiator.pressure.cap.slowly. note caution • the. minute. can. be. obtained. by. • you can get burnt if opening it multiplying. the. fifth. number. to. abruptly. the.right.by.6. • [example].12.4hr………12:24 CF100(DSF75GT)_콤바인_영문판_04.indd 7 2017-07-03 오후 2:26:08...
  • Page 72: Charge Warning Lamp

    "on". position,. this. lamp. comes. turned.to.the."on".position,.this.lamp. on..it.goes.off.after.the.engine.is.started.. comes.on..it.goes.off.after.the.engine. if. keeping. working. with. this. charge. is.started.. warning.lamp.on,.the.battery.can.be. discharged.. take. an. appropriate. ac- tion.before.keeping.working. CF100(DSF75GT)_콤바인_영문판_04.indd 8 2017-07-03 오후 2:26:09...
  • Page 73: Grain Warning Lamp

    2. vertical. auger. "drive". position,. the. grain. lamp. is. or.engine.overload.during.reaping. displayed. CF100(DSF75GT)_콤바인_영문판_04.indd 9 2017-07-03 오후 2:26:09...
  • Page 74: Main Shift Lever

    (a).forward..(b).neutral..(C).reverse this. lever. is. used. to. select. the. driv- ing.direction.of.the.combine.harvest- er..Push.the.lever.forward.for.forward. driving. and. pull. the. lever. backward. for.reverse.driving. caution • the engine can be started only with the main shift lever in the neutral position. CF100(DSF75GT)_콤바인_영문판_04.indd 10 2017-07-03 오후 2:26:09...
  • Page 75: Range Shift Lever

    Position.to.select.for.work lever. in. the. "driving". or. "standard". position. caution • operate the range shift lever only after setting the main shift lever in the "n" (neutral) position and stopping driving. CF100(DSF75GT)_콤바인_영문판_04.indd 11 2017-07-03 오후 2:26:10...
  • Page 76: Power Steering Lever

    •.up.-.. t he. driving. direction. of. the. •.soft.turn-.. P ush. the. lever. to. the. machine. and. height. of. the. left/right.gently. reaping.unit.can.be.simultane- •.Quick.turn.-.. P ush.the.lever.to.the. ously.adjusted.with.this.lever. left/right.fully. CF100(DSF75GT)_콤바인_영문판_04.indd 12 2017-07-03 오후 2:26:10...
  • Page 77: Parking Brake

    2..Make. sure. to. release. the. parking. to. adjust. longitudinal. position. of. the. brake. when. starting. off. and. driving.. seat,.remove.the.mounting.bolt,.slide. if.not,.the.brake.shoe.can.be.prema- the. seat. forward/backward. to. the. turely.worn.or.damaged,.resulting.in. desired position and fit the mounting malfunction.of.the.parking.brake. bolt. CF100(DSF75GT)_콤바인_영문판_04.indd 13 2017-07-03 오후 2:26:11...
  • Page 78: Reaping / Threshing Clutch Lever

    (b).off fore operating the lever. this. lever. is. used. to. enable. reaping. 1..this.is.used.to.lift.or.lower.the.reel. and.threshing.operation. 2... P ress.the." ".section.of.the.switch. a: reaping/threshing. on. (reaping. to.lift.the.reel. • and.threshing.units.in.operation) 3... P ress.the." ".section.of.the.switch. to.lower.the.reel. r eaping/threshing.off.(reaping. • b:.. and.threshing.units.stopped) CF100(DSF75GT)_콤바인_영문판_04.indd 14 2017-07-03 오후 2:26:12...
  • Page 79: Reaping Unit Lubrication Position

    1 1 1 1 1 1 1 1 1 cf1O415B cf1O445A cf1O447A (1).reaping.unit.drum.drive.Chain. (1).reel.tine.bar.support (1).reel.frame.bush (2).reel.drive.Chain (3).reaping.unit.drive.Chain. (4).Cutting.blade 1 1 1 cf1O446A (1).finger.guide CF100(DSF75GT)_콤바인_영문판_04.indd 15 2017-07-03 오후 2:26:13...
  • Page 80: Turning Unloader (Grain Tank Option)

    4..Move. the. unloader. lever. to. the. the. tank. becomes. full,. the. buzzer. "Right" (→) to turn the unloader to sounds.. in. this. case,. stop. working. the.right. and.discharge.grains. CF100(DSF75GT)_콤바인_영문판_04.indd 16 2017-07-03 오후 2:26:14...
  • Page 81: How To Work According To The Load Lamps

    1 or 2 range. otherwise, the load lamp level 2 load lamp level 4 engine and other parts can be prematurely worn out. cf1O451A cf1O452A load. lamp. +. 2. lamps. illuminated:. load.lamp.+.4.lamps.illuminated:.im- current.speed.appropriate mediate.deceleration.required CF100(DSF75GT)_콤바인_영문판_04.indd 17 2017-07-03 오후 2:26:14...
  • Page 82 5 B85O467A load.lamp.+.4.lamps.blinking:.imme- diate.deceleration.required CF100(DSF75GT)_콤바인_영문판_04.indd 18 2017-07-03 오후 2:26:15...
  • Page 83 Horn engine abnormal condition Solution • stop.reaping.and.discharge.grains. grain.lamp the.grain.tank.is.full.. ― • stop.the.engine.and.remove.grains.from.there. no..2.lamp the.no..2.auger.is.blocked.. ― • Coolant.and.its.leakage Coolant • loose.fan.belt temperature. the.coolant.temperature.is.high.. ― • Chaff.or.straws.stuck.into.the.dust-proof.cover,. lamp radiator.or.oil.cooler CF100(DSF75GT)_콤바인_영문판_04.indd 19 2017-07-03 오후 2:26:15...
  • Page 84: Safety Device For Reaping Unit

    CF100(DSF75GT)_콤바인_영문판_04.indd 20 2017-07-03 오후 2:26:15...
  • Page 85: Sieve Case Sieve Control Lever

    4th. position. (standard).at.factory. cf1O456A (1).sieve.Case.sieve..(2).space.(opening). (a).open.(fully.open). . cf1O420B (b).Close.(fully.Closed) (1).Clean-out.Cover.on.left.Plate.of.threshing.unit this.lever.is.used.to.adjust.the.spac- (2).sieve.Case.Chaff.Control.lever (3).lock.bolt ing. (opening). of. the. sieve. of. the. (4).adjust sieve. case. depending. on. threshed. (a).1st.(Closed).. (b).2nd grains.condition. (C).3rd.. (d).4th.(standard).. (e).5th.(open) CF100(DSF75GT)_콤바인_영문판_04.indd 21 2017-07-03 오후 2:26:16...
  • Page 86: Discharge Clutch Lever

    •.disengage:.. s topping. discharging. grains caution • be careful not to get your face or head injured by the canopy during the following opera- tion: - reaping operation - adjusting or folding the can- CF100(DSF75GT)_콤바인_영문판_04.indd 22 2017-07-03 오후 2:26:17...
  • Page 87: Folding The Canopy

    2... P ull.the. pole. to. adjust.the. canopy. that it is not dropped onto the angle.as.desired. ground. • after adjusting the canopy angle, tighten both screws firmly to fix the cover. CF100(DSF75GT)_콤바인_영문판_04.indd 23 2017-07-03 오후 2:26:17...
  • Page 88 MeMo memo CF100(DSF75GT)_콤바인_영문판_04.indd 24 2017-07-03 오후 2:26:17...
  • Page 89: Check Before Operation

    CheCking fuel ................5-4 Cleaning air Cleaner............5-4 Cleaning muffler and pipe ..........5-4 Cleaning preCleaner ............5-4 CheCking dust grill, radiator fin and oil Cool- er fin..................5-4 CheCking engine oil and Coolant........5-5 CheCking indiCators ............5-5 Cleaning fuel tank surroundings .......5-5 CF100(DSF75GT)_콤바인_영문판_05.indd 1 2017-07-03 오후 2:26:46...
  • Page 90: Daily Inspection

    • If straw debris is accumulated on the engine, muffler and battery, and in the belt cover of the cutter and threshing unit, they can catch fire. Check them frequently to remove any foreign materials. CF100(DSF75GT)_콤바인_영문판_05.indd 2 2017-07-03 오후 2:26:46...
  • Page 91 • are the radiator and oil cooler clogged? • Clean the radiator and oil cooler with water or Radiator and oil cooler fin compressed air. Chain and crawler • is it loose or damaged? • Adjust it to the specification. Belt cover and muffler • are straws stuck to it? • remove. surroundings CF100(DSF75GT)_콤바인_영문판_05.indd 3 2017-07-03 오후 2:26:46...
  • Page 92: Checking Fuel

    Cf1o428a Cf1o501a (1) fuel filler hole (2) fuel gauge (1) Muffler And Pipe (1) dust grill Cleaning air Cleaner Cleaning preCleaner 1 1 1 cf1o426b Cf1o427a (1) Cap (2) element (1) precleaner (3) auxiliary element (4) discharge Valve CF100(DSF75GT)_콤바인_영문판_05.indd 4 2017-07-03 오후 2:26:48...
  • Page 93: Checking Engine Oil And Coolant

    (2) Charge Warning lamp Cleaning fUel tank sUr- roUnDings note • remove the bolts (a) at 2 loca- tions and clean the 2nd screen. Cf1o431a (1) oil gauge Cf1o432a (1) straws stuck in fuel tank CF100(DSF75GT)_콤바인_영문판_05.indd 5 2017-07-03 오후 2:26:49...
  • Page 94 MeMo CF100(DSF75GT)_콤바인_영문판_05.indd 6 2017-07-03 오후 2:26:49...
  • Page 95: Driving Combine Harvester

    ......6-2 Starting engine ..............6-2 Stopping engine ..............6-4 Driving on paveD roaD ......... 6-5 parking ..............6-9 ChoCking the CrawlerS ............6-9 LoaDing anD unLoaDing to anD from transporting vehicLe ........6-10 CF100(DSF75GT)_콤바인_영문판_06.indd 1 2017-07-03 오후 2:27:06...
  • Page 96: Starting And Stopping Engine

    "start" posi- tion, turn the main switch to the "off" position, wait for 30 seconds and try again. keep- ing the main switch in the "start" position for over 10 seconds can damage the start motor. CF100(DSF75GT)_콤바인_영문판_06.indd 2 2017-07-03 오후 2:27:07...
  • Page 97 Disengage position. tion a to increase the engine rpm. cf1O602b (1) throttle lever (2) reaping/threshing Clutch lever 2. raise the throttle lever moderately. 3. Set the reaping/threshing clutch lever in the oFF position. CF100(DSF75GT)_콤바인_영문판_06.indd 3 2017-07-03 오후 2:27:07...
  • Page 98: Stopping Engine

    4. remove the key from the main according to the following proce- other vehicle with jump cables to switch and store it separately. dure: start the engine. CF100(DSF75GT)_콤바인_영문판_06.indd 4 2017-07-03 오후 2:27:08...
  • Page 99: Driving On Paved Road

    • if the height of the bank or ridge is over 10 cm, use ramps. • fix the tank firmly with its mounting pin. • store and fix the unloader to its support. CF100(DSF75GT)_콤바인_영문판_06.indd 5 2017-07-03 오후 2:27:08...
  • Page 100 3. Fix the grain tank to the vehicle (the engine cannot be started un- body with the fixing bolt. less the main shift lever is in the 4. Fit the lower cover to the grain "oFF" position.) tank. CF100(DSF75GT)_콤바인_영문판_06.indd 6 2017-07-03 오후 2:27:09...
  • Page 101 (2) range Shift lever to release the parking brake before driving. 11. Set the range shift lever in the • Drive the vehicle after empty- Driving position. ing the grain tank. CF100(DSF75GT)_콤바인_영문판_06.indd 7 2017-07-03 오후 2:27:10...
  • Page 102 CF100(DSF75GT)_콤바인_영문판_06.indd 8 2017-07-03 오후 2:27:10...
  • Page 103: Parking

    3. apply the parking brake. caution 4. Stop the engine and remove the • When stopping the combine key. harvester, stop it on safe and level ground, lower the reaping unit, stop the engine and apply the parking brake. CF100(DSF75GT)_콤바인_영문판_06.indd 9 2017-07-03 오후 2:27:11...
  • Page 104: Loading And Unloading To And From Transporting Vehicle

    • Do not allow anyone to come near the combine harvester for everyone's safety. cf1O045a CF100(DSF75GT)_콤바인_영문판_06.indd 10 2017-07-03 오후 2:27:11...
  • Page 105 3. Set the left and right wheels prop- harvester. erly on ramps so that there will be no need to operate the power steering lever. CF100(DSF75GT)_콤바인_영문판_06.indd 11 2017-07-03 오후 2:27:12...
  • Page 106 • tie the support band of the un- loader during transportation. cf1O621a (1) rope hook (Front: 2 pieces) (2) rope hook (rear: 2 pieces) CF100(DSF75GT)_콤바인_영문판_06.indd 12 2017-07-03 오후 2:27:12...
  • Page 107: Harvest

    ..........7-11 grain tank ........7-40 adjusting the reaping speed ..7-12 adjusting disCharge Control working in a wet Field ...... 7-14 plate ............. 7-40 turning in Field ........7-21 reaping method ........7-22 CF100(DSF75GT)_콤바인_영문판_07.indd 1 2017-07-03 오후 2:33:24...
  • Page 108: Crop And Field Condition For Combine Harvester

    (a) angle of crops should be less than 85 ° combine harvester may not be possible depending on the conditions of crops and field. make sure to check the con- ditions of the corresponding crops and field before work. CF100(DSF75GT)_콤바인_영문판_07.indd 2 2017-07-03 오후 2:33:24...
  • Page 109: Field Conditions

    5˚. with a sickle before driving the com- bine harvest onto the field. Caution • the reaping operation cannot be done if there are too many weeds on the field. Weed the field with care. CF100(DSF75GT)_콤바인_영문판_07.indd 3 2017-07-03 오후 2:33:25...
  • Page 110: Preparation Of Each Part Before Work

    1. store and fix the unloader to its 2. Check that the tank drive belt is working with the dusty dust-roof support. tight and the tank mounting bolt is cover, the engine can be overheat- tightened firmly. CF100(DSF75GT)_콤바인_영문판_07.indd 4 2017-07-03 오후 2:33:25...
  • Page 111: Reaping Operation Sequence

    2. operate the throttle lever to raise engage position and the vehicle the engine speed up to 2,000 stopped. rpm. CF100(DSF75GT)_콤바인_영문판_07.indd 5 2017-07-03 오후 2:33:25...
  • Page 112: Reaping Operation Steps

    CF100(DSF75GT)_콤바인_영문판_07.indd 6 2017-07-03 오후 2:33:28...
  • Page 113 (2) main shift lever under the combine, causing (a) down of reel (b) up of reel malfunction. Back up where there is no straw debris. cf1O739a (1) reaping unit (2) reel (a) adjust CF100(DSF75GT)_콤바인_영문판_07.indd 7 2017-07-03 오후 2:33:29...
  • Page 114: Reaping And Turning Method In The Field

    • splitting a large field in half for efficient reaping operation • Reaping in a small field or at the corner of the field CF100(DSF75GT)_콤바인_영문판_07.indd 8 2017-07-03 오후 2:33:29...
  • Page 115 (1) ridge (2) reaping in Corners (3) reaping in Corners (4) entrance (a) reaping direction (b) Forward (C) backward CF100(DSF75GT)_콤바인_영문판_07.indd 9 2017-07-03 오후 2:33:29...
  • Page 116: Turning

    • note if the engine speed needs to be lowered abruptly, lower it before • when reaping crops in a large turning. field, split the field for efficient operation as shown in the figure. CF100(DSF75GT)_콤바인_영문판_07.indd 10 2017-07-03 오후 2:33:30...
  • Page 117: Positioning And Adjusting The Divider

    CF100(DSF75GT)_콤바인_영문판_07.indd 11 2017-07-03 오후 2:33:32...
  • Page 118: Adjusting The Reaping Speed

    30 cm or deeper the appropriate reaping direction ac- • field inclined at 5 degrees or cording to the crop condition. higher • Weedy field CF100(DSF75GT)_콤바인_영문판_07.indd 12 2017-07-03 오후 2:33:33...
  • Page 119 (such crops cannot be reaped by moving the machine against the crops or from the side.) • when the lodged crops are 130 cm or longer, divide and reap them at a slow speed. CF100(DSF75GT)_콤바인_영문판_07.indd 13 2017-07-03 오후 2:33:33...
  • Page 120: Working In A Wet Field

    • remove straw debris and mud. (Feeding mal condition is found, refer to the unit opening and conveyor) following chart for proper action. • decrease the reaping speed. • increase the reaping height. (adjust the amount of reaped crops.) CF100(DSF75GT)_콤바인_영문판_07.indd 14 2017-07-03 오후 2:33:33...
  • Page 121 10 seconds. Also, never crawler damage. move the lever forward and backward repeatedly. (Operat- ing the main shift lever with the vehicle body stuck in a wet field can damage the HST, making driving impossible.) CF100(DSF75GT)_콤바인_영문판_07.indd 15 2017-07-03 오후 2:33:35...
  • Page 122 CF100(DSF75GT)_콤바인_영문판_07.indd 16 2017-07-03 오후 2:33:41...
  • Page 123 1 1 1 cf1O765a (1) proper reaping height (a) 40~130cm CF100(DSF75GT)_콤바인_영문판_07.indd 17 2017-07-03 오후 2:33:43...
  • Page 124 • keep the reaping speed as slow as possible as long as there is no missing spot. Up to 70˚ of lodged Cutting head first angle Cutting bottom Up to 85˚ of lodged angle first CF100(DSF75GT)_콤바인_영문판_07.indd 18 2017-07-03 오후 2:33:43...
  • Page 125 Cutting direction ① Cutting bottom first △ ○ ○ ② Cutting head first × △ △ △ △ ○ ③ Cutting from left side × △ △ ④ Cutting from right side CF100(DSF75GT)_콤바인_영문판_07.indd 19 2017-07-03 오후 2:33:43...
  • Page 126 CF100(DSF75GT)_콤바인_영문판_07.indd 20 2017-07-03 오후 2:33:44...
  • Page 127: Turning In Field

    45˚ and stop the vehicle. forward. lever. Caution 3. do not move the main shift lever • to the forward/reverse driving posi- make sure to lift the reaping tion with the engine stopped. unit before turning. CF100(DSF75GT)_콤바인_영문판_07.indd 21 2017-07-03 오후 2:33:54...
  • Page 128: Reaping Method

    2 to 3 turns, go over unreaped crops again. • when reaping along a bank, make sure that the dividers are not bumped against banks. CF100(DSF75GT)_콤바인_영문판_07.indd 22 2017-07-03 오후 2:33:57...
  • Page 129: Cautions During Reaping Operation

    If keeping reaping with this warn- speed at 2,500 rpm. separation quality and blockage. ing, the grain tank overflows with grains or is blocked by grains, resulting in its malfunction. CF100(DSF75GT)_콤바인_영문판_07.indd 23 2017-07-03 오후 2:33:57...
  • Page 130: Discharging Grains

    20 to 30 seconds, reaping weak crops, lower the en- move the reaping clutch lever to gine speed down to 2000 rpm. the "disengage" position and drive the vehicle to an appropriate place for emptying the tank. CF100(DSF75GT)_콤바인_영문판_07.indd 24 2017-07-03 오후 2:33:58...
  • Page 131 CF100(DSF75GT)_콤바인_영문판_07.indd 25 2017-07-03 오후 2:33:58...
  • Page 132 Caution discharge switch again. • drive the combine harvester after the unloader is stored to its support completely. other- wise, the automatic unloader storing system can be de- formed. CF100(DSF75GT)_콤바인_영문판_07.indd 26 2017-07-03 오후 2:33:58...
  • Page 133 3. For weak crops, move the bolt (ad- justing plate) to the lower position. Caution • make sure to stop the engine in advance. cf1O713a (1) mounting bolt (2 pices For Front and rear) (a) increase (discharge position) (b) decrease (C) standard CF100(DSF75GT)_콤바인_영문판_07.indd 27 2017-07-03 오후 2:33:58...
  • Page 134: Reel Tine Angle Adjustment

    2. stop the engine. (1) reel (2) reel tine bar (3) screw 3. remove the side cover of the reel. (a) adjust (b) initial position CF100(DSF75GT)_콤바인_영문판_07.indd 28 2017-07-03 오후 2:33:59...
  • Page 135: Adjusting Reel Rotating Speed

    (1) reel drive belt (2) v-pulley (3) tension spring (4) lock nut (5) adjusting bolt CF100(DSF75GT)_콤바인_영문판_07.indd 29 2017-07-03 오후 2:33:59...
  • Page 136: Threshing Unit

    • excessive loss • adjust the reel from dust dis- height as low as charge (grains possible scattered exces- sively) • excessive grain • a lot of grains are loss hulled and shat- tered CF100(DSF75GT)_콤바인_영문판_07.indd 30 2017-07-03 오후 2:33:59...
  • Page 137: Adjusting Reel Position

    (3) straw type and lodging condition of crops. (4) hulled ear (5) damaged ear (6) ear attached with stem (7) ear detached (8) ear Firmly attached to middle of stem CF100(DSF75GT)_콤바인_영문판_07.indd 31 2017-07-03 오후 2:33:59...
  • Page 138 6. Fit the hooks into the holes on both sides. Then, fit the retaining 4. remove on both sides retaining pins. pins (4) and hooks (3) that fix the reel onto the reel frame. 7. adjust the tension of the tension spring. CF100(DSF75GT)_콤바인_영문판_07.indd 32 2017-07-03 오후 2:34:00...
  • Page 139 • brackets onto the cylinders at the when using the reel with the joint point of the reel frame and default position selected, make left/right cylinder. sure to detach the reel anti-drop brackets. CF100(DSF75GT)_콤바인_영문판_07.indd 33 2017-07-03 오후 2:34:00...
  • Page 140: Adjusting Vertical Position Of Feeding

    (1) Feeding unit (2) mounting bolt (3) Clean-out Cover CF100(DSF75GT)_콤바인_영문판_07.indd 34 2017-07-03 오후 2:34:00...
  • Page 141: Feeding Drum

    (1) Feeding drum (2) drum support (3) Feeding unit (4) mounting bolt (3) Feeding unit (4) mounting bolt (a) default position (5) lower adjusting hole (6) upper adjusting hole (default) (a) Feeding drum lower position CF100(DSF75GT)_콤바인_영문판_07.indd 35 2017-07-03 오후 2:34:00...
  • Page 142: Adjusting Sieve Case Chaff

    3. remove the bolt. 4. operate the sieve case chaff con- cf1O748a trol lever as desired for change (1) Chaff Control lever (2) mounting bolt and then fix it with the bolt. (a) open (b) Close CF100(DSF75GT)_콤바인_영문판_07.indd 36 2017-07-03 오후 2:34:01...
  • Page 143 4. tighten the nut. cf1O772a 1 1 1 cf1O773a cf1O729a (1) sieve Case auxiliary plate 2 (2) nut (1) Clean-out Cover (2) wing bolt (3) sieve Case (a) left (b) right (a) left (b) right (C) adjust CF100(DSF75GT)_콤바인_영문판_07.indd 37 2017-07-03 오후 2:34:01...
  • Page 144 • excessive grain loss cf1O749a • poor separation (1) net (2) sieve Case 23.5mm quality (3) sieve Case auxiliary plate (4) net presser (5) nut (6) plain washer (7) rocker pulley (a) turn (b) move CF100(DSF75GT)_콤바인_영문판_07.indd 38 2017-07-03 오후 2:34:01...
  • Page 145: Adjusting Dust Discharge Control Plate

    3. pull out the left clean-out of the grain sieve. 4. install a new grain sieve in the re- verse order of removal. CF100(DSF75GT)_콤바인_영문판_07.indd 39 2017-07-03 오후 2:34:01...
  • Page 146: Grain Tank

    (C) upper plate (inside tank) (b) rear (2) dust discharge (d) lower (2) nut (C) highest position Control plate (e) adjusting (3) grain tank (d) lowest position (3) wing nut (F) longer side (e) adjusting CF100(DSF75GT)_콤바인_영문판_07.indd 40 2017-07-03 오후 2:34:02...
  • Page 147 (2) s e t t h e d i s c h a r g e c o n t r o l plates to the highest or lowest position. (3) tighten the nut (2). CF100(DSF75GT)_콤바인_영문판_07.indd 41 2017-07-03 오후 2:34:02...
  • Page 148 CF100(DSF75GT)_콤바인_영문판_07.indd 42 2017-07-03 오후 2:34:02...
  • Page 149 ..8-41 checking poSitive battery cable ..8-33 checking fan drive belt ....8-41 cleaning radiator air intake Sec- greasing and lubricating tion ............8-42 each section ......8-33 adjuSting parking brake pedal..8-43 CF100(DSF75GT)_콤바인_영문판_08.indd 1 2017-07-03 오후 2:37:21...
  • Page 150: Maintenance

    Separator ........... 8-51 periodic replacement of roller Seal ............8-52 checking and replacing pipeS and hoSeS ........... 8-52 replacing engine oil filter car- tridge ........... 8-53 hSt oil filter ......... 8-53 inStalling vertical auger Shaft .. 8-54 CF100(DSF75GT)_콤바인_영문판_08.indd 2 2017-07-03 오후 2:37:21...
  • Page 151: Periodic Maintenance Schedule Table

    Every 50 hr Air cleaner element Replace Every 300 hr ○ ※ The specifications above are subject to change without notice for standard improvement and they may vary depending on conditions of crops and fields. CF100(DSF75GT)_콤바인_영문판_08.indd 3 2017-07-03 오후 2:37:21...
  • Page 152 Every 300 hr ○ HST oil filter Replace Every 300 hr ○ Hydraulic oil filter Hydraulic pump Replace Every 200 hr ○ suction strainer check ○ Every 50 hr Parking brake cable Replace Every 300 hr ○ CF100(DSF75GT)_콤바인_영문판_08.indd 4 2017-07-03 오후 2:37:21...
  • Page 153 Every 50 hr Reaping clutch cable Replace Every 500 hr ○ check Every 100 hr ○ Reaping drive belt Replace Every 500 hr ○ Feeding unit reversing belt Replace Every 300 hr ○ tension roller CF100(DSF75GT)_콤바인_영문판_08.indd 5 2017-07-03 오후 2:37:21...
  • Page 154 Replace Every 500 hr ○ Clevis pin Reel support Replace Every 400 hr ○ bush Reel bush Replace Every 500 hr ○ Reel roller At each time of Reel tine Replace deformation or damage CF100(DSF75GT)_콤바인_영문판_08.indd 6 2017-07-03 오후 2:37:21...
  • Page 155 ○ sion roller check Every 100 hr ○ Rocker drive belt Replace Every 300 hr ○ Rocker drive belt Replace Every 300 hr ○ tension roller No. 2 drive chain Replace Every 500 hr ○ CF100(DSF75GT)_콤바인_영문판_08.indd 7 2017-07-03 오후 2:37:21...
  • Page 156 Every 100 hr ○ Grain discharge clutch cable Replace Every 300 hr ○ check Every 100 hr ○ Grain discharge clutch belt Replace Every 300 hr ○ Outlet cap Replace Every 500 hr ○ CF100(DSF75GT)_콤바인_영문판_08.indd 8 2017-07-03 오후 2:37:21...
  • Page 157 * Critical component: Engine, transmission, etc. • When replacing the transmission drive belt, threshing unit drive belt or threshing cylinder drive belt, replace two belts together. If replacing one belt only, the belt's service life can be shortened. CF100(DSF75GT)_콤바인_영문판_08.indd 9 2017-07-03 오후 2:37:21...
  • Page 158: Inspection And Lubrication List

    Grease properly at every 20 hours of operation Threshing cylinder drive section Grease at every 100 hours of operation grease Rotating parts Grease at every 200 hours of operation Unloader case 1, 2, 3 Add during disassembly Tank drive case CF100(DSF75GT)_콤바인_영문판_08.indd 10 2017-07-03 오후 2:37:21...
  • Page 159: Specified Oil And Capacity

    Daedong UTF 55 or Shell: DONAX-TD each) Exxonmobil: Mobilfluid 423 or 424 Oil in oil tank 24.0 Oil for chain drive case Gear oil #90 or #80, or Daedong UTF55 Reaping unit Grease Proper amount SAE multi purpose type grease Threshing unit Warning •...
  • Page 160: Opening And Closing Each Section

    • 2. Make sure to stop the engine be- Make sure to close the thresh- fore opening or closing each part. ing cylinder cover before reap- ing or driving. CF100(DSF75GT)_콤바인_영문판_08.indd 12 2017-07-03 오후 2:37:22...
  • Page 161 (bottom) should face the contact auger shaft assembly and should be auger assembly and should be 90° 90° behind the main blade direction behind the blade direction of the con- of the unloader auger shaft. tact auger assembly. CF100(DSF75GT)_콤바인_영문판_08.indd 13 2017-07-03 오후 2:37:22...
  • Page 162: Opening Grain Tank

    "disengage" position. operation of the tank auger. CF100(DSF75GT)_콤바인_영문판_08.indd 14 2017-07-03 오후 2:37:22...
  • Page 163: Removing And Installing Concave

    6. Close the tank following the proce- wards the outer section. dures in the reverse order of opening the tank. Make sure to fix the tank with the retaining pin and fit the belt. CF100(DSF75GT)_콤바인_영문판_08.indd 15 2017-07-03 오후 2:37:22...
  • Page 164: Removing/Installing Sieve Case

    3. Loosen the screw and pull up the concave to remove it. caution • the front section and rear section of the concave are dif- ferent in length. Make sure to install it in the correct orienta- tion. CF100(DSF75GT)_콤바인_영문판_08.indd 16 2017-07-03 오후 2:37:23...
  • Page 165 (2) Lift the dust cover (rear) with plate of the threshing unit. two people or more to remove 4. Fold up the rocker shaft seal to- ward the sieve case and fix it in place with adhesive tape. CF100(DSF75GT)_콤바인_영문판_08.indd 17 2017-07-03 오후 2:37:23...
  • Page 166 (2) Rocker Shaft Seal (A) Pull (3) Rocker Shaft (4) Threshing Tooth (5) Rocker Arm (6) Screw 7. Open the threshing unit side cover 2. (A) Roll Up 8. Pull the sieve case with an assis- tant. CF100(DSF75GT)_콤바인_영문판_08.indd 18 2017-07-03 오후 2:37:23...
  • Page 167 1 1 1 with an assistant, push in the sieve case. CF1O844B (1) Sieve Case Front Seal (2) Threshing Unit Front Seal (3) Side Seal (4) Sieve Case CF1O842B (1) Sieve Case (A) Push In CF100(DSF75GT)_콤바인_영문판_08.indd 19 2017-07-03 오후 2:37:24...
  • Page 168 (4) Pull the No. 2 walker seal to the back of the seal 5 for installation. (2) When installing the side seals, make sure that their tips are not folded. CF1O847B (1) Separator seal (Inside) (2) Clean-out on left plate of threshing unit CF100(DSF75GT)_콤바인_영문판_08.indd 20 2017-07-03 오후 2:37:24...
  • Page 169: Attaching And Detaching Cover

    2. Install the cover by fitting its lower groove to the fixing rod. After installation, push the fixing handle to lock the cover in place. 7. Install the left covers (3 & 4) onto the threshing unit. Then, close the threshing unit lever cover 2. CF100(DSF75GT)_콤바인_영문판_08.indd 21 2017-07-03 오후 2:37:25...
  • Page 170: Cleaning Inside Of Vehicle Body

    • remove straws from the blower shaft. • Make sure to clean the no. 1 auger case after reaping watery crops. CF100(DSF75GT)_콤바인_영문판_08.indd 22 2017-07-03 오후 2:37:25...
  • Page 171 1 and 2 on the top of the feeding unit. After cleaning the inside, place the clean-out cover panels back in their place. CF1O852B (1) Anti-roll Drum (2) Sprocket (3) Feeding Unit Conveyor Chain (C) Remove Straw CF100(DSF75GT)_콤바인_영문판_08.indd 23 2017-07-03 오후 2:37:25...
  • Page 172 Open the threshing unit side cover ing. After cleaning the concave, 2 for cleaning. After cleaning the reinstall it in its place and close the inside, close the threshing unit threshing unit top cover. side cover 2. CF100(DSF75GT)_콤바인_영문판_08.indd 24 2017-07-03 오후 2:37:25...
  • Page 173 (1, 3 & 4). for cleaning. After cleaning, install the clean-out cover back in its place and then reinstall threshing unit left-hand covers (3 & 4). CF100(DSF75GT)_콤바인_영문판_08.indd 25 2017-07-03 오후 2:37:25...
  • Page 174 After cleaning the After cleaning the inside, fit the inside, place the reel cover and lower covers and install the wing reaping unit right-hand cover back bolts. in their original positions. CF100(DSF75GT)_콤바인_영문판_08.indd 26 2017-07-03 오후 2:37:26...
  • Page 175 After the inside. After cleaning the in- cleaning the inside, install the side, fit the secondary strainer and clean-out cover and close the close the dust cover. grain tank. CF100(DSF75GT)_콤바인_영문판_08.indd 27 2017-07-03 오후 2:37:26...
  • Page 176 Clean the inside of the No. 1 hori- zontal/vertical auger clean-out by CF1O866B opening the grain tank. Loosen the screw and remove (1) clean- out covers to clean the inside. After cleaning the inside, install CF100(DSF75GT)_콤바인_영문판_08.indd 28 2017-07-03 오후 2:37:26...
  • Page 177 13. Inside of grain tank (models for the clean-out covers back in their export) place. After cleaning, close the Clean the inside of the grain tank grain tank. by opening its top sight glass. Af- ter removing the grain tank lower CF100(DSF75GT)_콤바인_영문판_08.indd 29 2017-07-03 오후 2:37:26...
  • Page 178 After cleaning the inside, fix the clean-out cover back in place and reinstall the grain tank lower CF1O869A cover. CF1O870A (1) Buckle (2) Grain Tank Lower Clean-out Cover CF100(DSF75GT)_콤바인_영문판_08.indd 30 2017-07-03 오후 2:37:27...
  • Page 179: Battery

    After cleaning the inside, place the to the off position. clean-out cover and safety net back in their original positions CF1O872B (1) Unloader Case Assembly (2) Unloader Base Assembly (3) Clean-out Cover (4) Bolt (5) Nut (A) Open CF100(DSF75GT)_콤바인_영문판_08.indd 31 2017-07-03 오후 2:37:27...
  • Page 180 (1) Charging Indicator gency, make sure to charge the bat- or installing it. its electrolyte tery after work. may drain from it. Charge or replace the battery ac- cording to its charging condition. CF100(DSF75GT)_콤바인_영문판_08.indd 32 2017-07-03 오후 2:37:27...
  • Page 181: Checking Positive Battery Cable

    4. Use the specified battery only. (3) Grease Nipple (Unloader Case 1) 5. Make sure to connect the positive and negative cables correctly. Especially, the positive battery cable should not contact with any sharp edge. CF100(DSF75GT)_콤바인_영문판_08.indd 33 2017-07-03 오후 2:37:27...
  • Page 182: Driving System

    • if an excessive amount of grease is applied, water may enter the seal, causing damage of the roller. CF100(DSF75GT)_콤바인_영문판_08.indd 34 2017-07-03 오후 2:37:27...
  • Page 183: Reaping Unit

    On level ground, lower the reaping drive sections. unit onto the ground and apply the 1 1 1 parking brake. 1 1 1 CF1O882B (1) Feeding Unit Support Section 1. Apply grease to the feeding unit support sections (2 EA). CF100(DSF75GT)_콤바인_영문판_08.indd 35 2017-07-03 오후 2:37:28...
  • Page 184: Lubrication Points

    CF100(DSF75GT)_콤바인_영문판_08.indd 36 2017-07-03 오후 2:37:28...
  • Page 185: Apply Grease

    The compressed air pressure must be below 7 kg/cm². When carbon or oil is on the element, use an element detergent to remove it. CF1O885A (1) Parking Brake Cable CF100(DSF75GT)_콤바인_영문판_08.indd 37 2017-07-03 오후 2:37:28...
  • Page 186 After cleaning, press the reset but- • do not apply excessive force. ton. 1 1 1 CF1O887A (1) Air Cleaner (2) Pressure Switch (3) Sight Glass (4) Reset Button CF100(DSF75GT)_콤바인_영문판_08.indd 38 2017-07-03 오후 2:37:28...
  • Page 187: Cleaning Air Filter

    • never let water enter the air CF1O810A intake of the air cleaner. the (1) Oil Filling Hole (2) Oil Gauge engine can be damaged. (A) Oil level is acceptable within this range CF100(DSF75GT)_콤바인_영문판_08.indd 39 2017-07-03 오후 2:37:29...
  • Page 188: Checking Radiator Coolant

    If oil is insufficient, add oil through normal. If the coolant level is below the filler hole using a funnel. the mark "LOW," add water to the level between the marks "LOW" and "FULL." Do not overfill. CF100(DSF75GT)_콤바인_영문판_08.indd 40 2017-07-03 오후 2:37:29...
  • Page 189: Oiling Chain Drive Case

    10 kgf with a thumb. If the deflect- gear oil #90 or #80 or daedong utf55 level is proper. ed amount is over the specification, unscrew the battery mounting bolt.
  • Page 190: Cleaning Radiator Air Intake Section

    • clean the face of the dust grill and radiator air intake sec- tion with compressed air or a brush regularly to facilitate air flow. Otherwise, the engine ef- ficiency can be deteriorated. CF100(DSF75GT)_콤바인_영문판_08.indd 42 2017-07-03 오후 2:37:30...
  • Page 191: Adjusting Parking Brake Pedal

    3rd or 4th groove of the fixing le- ver. CF1O889A caution (1) Transmission (2) Parking Brake Cable • replace it every 300 hours of (3) Adjusting Screw (4) Right-hand Clutch Lever use or every 2 years. CF100(DSF75GT)_콤바인_영문판_08.indd 43 2017-07-03 오후 2:37:30...
  • Page 192: Adjusting Power Brake Lever

    3. Adjust the clearance A between distance between 2nd front wheel and crawler the brake bolt and side clutch lever to 2 mm (±0.5mm). Then, tighten Within 13 - 18 mm the lock nut firmly. CF100(DSF75GT)_콤바인_영문판_08.indd 44 2017-07-03 오후 2:37:30...
  • Page 193: Adjusting Each Belt Length

    Threshing belt 2 144~148 Around h Blower belt 124~128 threshing No. 1 drive belt b104.25 145~148 unit j Rocker drive belt 120~126 Others k Straw separator drive belt c64.5 118~122 (※) : Cabin model only CF100(DSF75GT)_콤바인_영문판_08.indd 45 2017-07-03 오후 2:37:30...
  • Page 194: Periodic Change

    (1) Cover (2) Element (3) Secondary Element (4) Outlet Valve The element should be replaced ev- ery 300 hours. 1 1 1 CF1O818A (1) Drain Bolt (2) Mounting Screw CF100(DSF75GT)_콤바인_영문판_08.indd 46 2017-07-03 오후 2:37:30...
  • Page 195: Changing Engine Oil

    • CF1O819B anti-freeze contains anti-rust ad- (1) Drain Plug (2) Screw ditive. if anti-freeze is mixed with radiator additive, it can create particles, affecting the engine components adversely. CF100(DSF75GT)_콤바인_영문판_08.indd 47 2017-07-03 오후 2:37:31...
  • Page 196: Changing Transmission Case Fluid

    Tighten (A) Oil Level Is Acceptable Within This Range the inspection bolt (M8). Tighten the drain plug, add fluid to the specified level and tighten the oil filler plug firmly. CF100(DSF75GT)_콤바인_영문판_08.indd 48 2017-07-03 오후 2:37:31...
  • Page 197: Changing Oil In Oil Tank

    9.6 (Transmission: Then, install the drain plug and add Daedong UTF 55 9.0L / Left and right oil through the filler hole. Axle: 0.3L each) Change it every 300 hours. Make...
  • Page 198: Replacing Fuse

    • if the replaced fuse blows up immediately, do not replace CF1O821B it with other metal wires or aluminum foil. contact your dealer and have it serviced. TG1O770A (1) Blown Fuse CF100(DSF75GT)_콤바인_영문판_08.indd 50 2017-07-03 오후 2:37:32...
  • Page 199: Replacing Fuel Filter And Water Separator

    The slow-blow fuse is to protect wir- ing. Make sure that it does not touch any other part. If any fuse is blown, look for its cause and use only genuine fuses. CF1O894A (1) Water Separator CF100(DSF75GT)_콤바인_영문판_08.indd 51 2017-07-03 오후 2:37:32...
  • Page 200: Periodic Replacement Of Roller Seal

    2) Tension roller seal ening bands. Also, they should be replaced immediately if any damage 3) Drive roller seal is found. 4) Axle seal Check the pipes and hoses for dam- age and loose band periodically. CF100(DSF75GT)_콤바인_영문판_08.indd 52 2017-07-03 오후 2:37:32...
  • Page 201: Replacing Engine Oil Filter Cartridge

    Add oil to the indication mark of filter, run the engine at the lowest the oil gauge, run the engine for 5 speed with the vehicle stopped for minutes and check each section. a few minutes (for oil supply). CF100(DSF75GT)_콤바인_영문판_08.indd 53 2017-07-03 오후 2:37:32...
  • Page 202: Installing Vertical Auger Shaft

    1. Set the rear end of the No. 1 dis- charge wing in the center of the vehicle longitudinally. 2. Set the front end of the vertical auger parallel to the vehicle body longitudinally. CF100(DSF75GT)_콤바인_영문판_08.indd 54 2017-07-03 오후 2:37:33...
  • Page 203 Long-term storage storing combine ............ 9-2 Daily storage ................9-2 Long-term storage ..........9-2 Using combine after long-term storage ....9-3 Use and disposaL ........... 9-4 CF100(DSF75GT)_콤바인_영문판_09.indd 1 2017-06-27 오후 6:42:35...
  • Page 204: Long-Term Storage

    8. Place the throttle lever to the neu- tral position before stopping the engine. CF100(DSF75GT)_콤바인_영문판_09.indd 2 2017-06-27 오후 6:42:35...
  • Page 205: Long-Term Storage

    "no water," on the radiator cap. 9. Drive the combine outside and check if it is operating properly. Park the combine outside and idle engine for at least 5 minutes. stop the engine and visually inspect the CF100(DSF75GT)_콤바인_영문판_09.indd 3 2017-06-27 오후 6:42:35...
  • Page 206: Use And Disposal

    2. never leave or discard the expired combine, but contact your local dealer to dispose it according to the regulations. 3. avoid working under high load as it can cause excessive exhaust gas, which is harmful to the envi- ronment. CF100(DSF75GT)_콤바인_영문판_09.indd 4 2017-06-27 오후 6:42:35...
  • Page 207: Troubleshooting

    TroubleshooTing TroubleshooTing for engine ......10-2 TroubleshooTing for reaping uniT ..... 10-3 TroubleshooTing for Threshing uniT ..10-4 CF100(DSF75GT)_콤바인_영문판_10.indd 1 2017-06-27 오후 6:42:49...
  • Page 208: Troubleshooting For Engine

    DsF75gT DsF75gT This troubleshooting chart summarizes simple service items for users who are familiar with mechanical systems. For more detailed service items, contact your local DaeDong Dealer. TroubleshooTing for engine inspeCTion sYMpToM Cause soluTion iTeM • Check the fuel level. If insufficient, add fuel. (Keep flammables...
  • Page 209: Troubleshooting For Reaping Unit

    The reaping drive belt is sliding. reaping drive belt stop operation temporarily, stop the engine and adjust tension spring the tension. CF100(DSF75GT)_콤바인_영문판_10.indd 3 2017-06-27 오후 6:42:49...
  • Page 210: Troubleshooting For Threshing Unit

    Adjust the working speed according to crop and field conditions. too fast. shift levers 2. Threshing perfor- The threshing teeth stop operation temporarily, stop the engine and adjust or replace Threshing teeth mance is poor. are worn or deformed. CF100(DSF75GT)_콤바인_영문판_10.indd 4 2017-06-27 오후 6:42:49...
  • Page 211 Close (low) position. tered. each part of the sieve stop operation temporarily, stop the engine and ad- case is not properly ad- Dust discharge control plate just it upward. justed. CF100(DSF75GT)_콤바인_영문판_10.indd 5 2017-06-27 오후 6:42:49...
  • Page 212 The working speed Set the working speed according to crop and field conditions. the threshing shift levers is too fast. cylinder. Crops are too wet. Crop stop operation and reap crops after they are dried enough. CF100(DSF75GT)_콤바인_영문판_10.indd 6 2017-06-27 오후 6:42:49...
  • Page 213 23.5 mm meshes. Dust discharge control stop operation, stop the engine and adjust it downward. plate CF100(DSF75GT)_콤바인_영문판_10.indd 7 2017-06-27 오후 6:42:49...
  • Page 214 Set the working speed according to crop and field conditions. too fast. shift levers 8. The sieve case overflows. stop operation and reap crops after they are dried enough. Crops are too wet. Crop stop operation and reap crops after it is ripe enough. CF100(DSF75GT)_콤바인_영문판_10.indd 8 2017-06-27 오후 6:42:49...
  • Page 215 Close position. discharge valve is open excessively. control lever The net is clogged. stop operation temporarily, stop the engine and clean it. CF100(DSF75GT)_콤바인_영문판_10.indd 9 2017-06-27 오후 6:42:49...
  • Page 216 MeMo MeMo CF100(DSF75GT)_콤바인_영문판_10.indd 10 2017-06-27 오후 6:42:49...
  • Page 217: Index

    INDEX INDEX................11-2 CF100(DSF75GT)_콤바인_영문판_11.indd 1 2017-07-03 오후 2:41:04...
  • Page 218 TrANSmISSIoN cASE FluID ......8-48 AlArm ................4-19 chArGE wArNING lAmp ..........4-8 ANTI-FrEEzE uSE ............8-47 chArGING ................8-32 Apply GrEASE ..............4-15 chEck ................8-38 Apply GrEASE ..............8-37 chEck bEForE opErATIoN ...........1-3 Apply oIl ................4-15 chEck bEForE opErATIoN ...........5-1 CF100(DSF75GT)_콤바인_영문판_11.indd 2 2017-07-03 오후 2:41:04...
  • Page 219 DrIvING SySTEm .............8-34 clEANING prEclEANEr ..........5-4 DurING DrIvING AND opErATIoN .......1-19 clEANING rADIATor AIr INTAkE SEcTIoN ....8-42 DurING DrIvING AND opErATIoN .......1-20 clEANING SEcTIoNS (boDy) ........8-22 combINATIoN SwITch .............4-5 complETEly loDGED cropS ........7-11 ElEmENT ................8-37 CF100(DSF75GT)_콤바인_영문판_11.indd 3 2017-07-03 오후 2:41:04...
  • Page 220 INSTAllING TANk AuGEr ASSEmbly AND uNloAD- Er AuGEr ShAFT ASSEmbly 1 ........8-14 GENErAl SpEcIFIcATIoNS ..........3-2 INSTAllING vErTIcAl AuGEr ShAFT ......8-54 GrAIN TANk ..............7-40 INSTrumENT cluSTEr ............4-6 GrAIN wArNING lAmp .............4-9 GrEASING AND lubrIcATING EAch SEcTIoN ...8-33 lAmp SwITch ..............4-5 CF100(DSF75GT)_콤바인_영문판_11.indd 4 2017-07-03 오후 2:41:04...
  • Page 221 IN cropS ............7-2 prEpArATIoN bEForE work wITh combINE hAr- vESTEr ................7-3 prEpArATIoN oF EAch pArT bEForE work .....7-4 No. 2 AuGEr wArNING lAmp..........4-9 rANGE ShIFT lEvEr ............4-11 oIl lAmp ................4-8 rEApING / ThrEShING cluTch lEvEr ......4-14 CF100(DSF75GT)_콤바인_영문판_11.indd 5 2017-07-03 오후 2:41:04...
  • Page 222 ThrEShING cropS rEApED oN FIElD EDGES ..7-23 rEplAcING FuSE ............8-50 ThrEShING uNIT .............7-30 rEplAcING SIEvE cASE NET ........7-38 ThroTTlE lEvEr ............4-11 rEplAcING Slow-blow FuSE ........8-51 TrANSmISSIoN cASE oIl ..........8-40 rouTINE mAINTENANcE AND ADjuSTmENT ....8-37 TroublEShooTING ............10-1 CF100(DSF75GT)_콤바인_영문판_11.indd 6 2017-07-03 오후 2:41:04...
  • Page 223 ThE cANopy ............4-22 whEN SErvIcING, rEpAIrING AND clEANING bE- ForE opErATIoN ............1-12 whEN STArTING ENGINE ..........1-19 whEN uNloADEr IS cloGGED ........7-26 wIDE FIElD ...............7-23 workING IN A wET FIElD ..........7-14 workING IN SEvErE coNDITIoNS ......7-10 CF100(DSF75GT)_콤바인_영문판_11.indd 7 2017-07-03 오후 2:41:04...
  • Page 224 CF100(DSF75GT)_콤바인_영문판_11.indd 8 2017-07-03 오후 2:41:04...

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