Related Manuals for Doyon KDP Series
Summary of Contents for Doyon KDP Series
- Page 1 REVISED 3/25/22 KDP SERIES INSTALLATION MANUAL NSHIED UNIT SERIAL NUMBER__________________________________...
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Page 2: Table Of Contents
DISTANCES TO RESPECT ........................4 ASSEMBLY ............................... 5 Foreword ..............................5 TOOLS REQUIRED ..........................5 KDP SERIES CONFIGURATION DIAGRAMS .................. 6 WALL PANEL CONFIGURATIONS ....................6 TOP PANEL CONFIGURATIONS ....................7 ELECTRICAL PANEL CONFIGURATIONS ................... 8 REFRIGERATION MODULE PLACEMENT .................. 9 ERECTING WALLS (NON-PASS THRU UNIT) ................ -
Page 3: Introduction
ATTENTION DOYON is not responsible for damages to the property, or the equipment caused by personnel who is not certified by known organizations. The customer is responsible for finding qualified technicians in electricity and plumbing for the installation of the oven. -
Page 4: Installation
We highly recommend to use a water softener to eliminate minerals in the water. We suggest you use CUNO # CFS6135 (Doyon part number PLF240).Furthermore, for retarder variants, a drain line needs to be connect at the rear left corner of the unit. -
Page 5: Assembly
ASSEMBLY Foreword Our proofers are constructed of modular panels that interlock together allowing for quick construction. It is important to note that when any foam core panels are attached to each other that the locks are firmly engage into the other panel. TOOLS REQUIRED •... -
Page 6: Kdp Series Configuration Diagrams
KDP SERIES CONFIGURATION DIAGRAMS WALL PANEL CONFIGURATIONS FRONT... -
Page 7: Top Panel Configurations
TOP PANEL CONFIGURATIONS PANELS FOR RETARDER UNIT ARE IN PARENTHASIS FRONT... -
Page 8: Electrical Panel Configurations
ELECTRICAL PANEL CONFIGURATIONS FRONT... -
Page 9: Refrigeration Module Placement
REFRIGERATION MODULE PLACEMENT FRONT... -
Page 10: Erecting Walls (Non-Pass Thru Unit)
ERECTING WALLS (NON-PASS THRU UNIT) HEADER SUPPLIED INSTALLATION SILICONE THESE TO TEMPERALY ATTACH INSTALLATION SEAMS BEFORE JIG, MAKE SURE IT IS SECURLY FITTED INSTALL KDP_0210-A TO THE CORNERS. WHEN FITTED, CLAMP THE FLANGE TO THE DOOR GASKET CHANNEL WITH TWO SETS OF LOCKING PLIERS KDP_0210-A •... -
Page 11: Erecting Walls (Pass Thru Unit)
ERECTING WALLS (PASS THRU UNIT) SUPPLIED INSTALLATION SUPPLIED INSTALLATION TO TEMPORALLY ATTACH INSTALLATION JIG, MAKE SURE IT IS SECURLY FITTED TO THE CORNERS. WHEN FITTED, CLAMP THE FLANGE TO THE DOOR GASKET CHANNEL WITH TWO SETS OF LOCKING PLIERS SILICONE THESE SEAMS BEFORE INSTALL KDP_0210-A KDP__0210-A... -
Page 12: Installing Tops
INSTALLING TOPS • WHILE REFFERING TO TOP PANEL CONFIGURATIONS DIAGRAM, INSTALL TOPS AND LOCK TOGETHER o START WITH THE REAR PANEL FIRST. • WHEN DONE FILL LATCH ACCESS HOLES WITH SUPPLIED PLUGS (50-1641) o USE SUPPLIED SILICONE TO SEAL ALL INTERNAL SEAMS OF THE UNIT •... -
Page 13: Installing Corner Brackets
INSTALLING CORNER BRACKETS • INSTALL TWO FRONT CORNER BRACKETS (KDP_0050) TO FRONT INNER CORNERS USING TWO 1/4" WASHERS (53-0023) AND TWO 1/4-20 HEX BOLTS (ASBP105) EACH. o PASS THROUGH UNITS GET ANOTHER SET OF CORNER BRACKETS IN THE REAR • USINGS THE SUPPLIED MASONARY BIT (51-1407) AND TWO CONCRETE SCREWS (53-0003) DRILL AND SCREW ONE OF THE CORNER MOUNTS TO THE FLOOR. -
Page 14: Installing Electrical Panel
INSTALLING ELECTRICAL PANEL • INSTALL ELECTRICAL BOXES AS SHOWN USING 1/4-20 SS PAN HEAD SCREWS (53- 0840) AND 10-32 FLANGED SCREWS (ASBP120) o REFER TO ELECTRICAL PANEL CONFIGURATIONS TO PLACE THE CORRECT PANEL IN THE PROPER LOCATION • LEAVE COVERS OFF THE ELECTRICAL PANEL TILL ALL ELECTRICAL CONNECTIONS ARE MADE. -
Page 15: Installing Refrigeration Modules (Retarder Models)
INSTALLING REFRIGERATION MODULES (RETARDER MODELS) • FOR KDPR UNITS, PLACE REFRIGERATION UNITS IN THE OPENINGS ON TOP o REFER TO REFRIGERATION MODULES PLACEMENT DIAGRAM o RUN LEAD FROM REFRIGERATION UNIT INTO THE CONTROL BOX AND SECURE THEM WITH THE CONDUIT CLAMPS ALREADY ATTACH TO THE CONTROL BOX o INSIDE THE CONTROL BOX, CONNECT THE REFRIGERATION UNIT’S LEADS TO THE CONNTACTOR CALLED OUT BY PROVIDED WIRE DIAGRAM... -
Page 16: Installing Water Box
INSTALLING WATER BOX • INSTALL WATER BOX AS SHOWN USING 10-32 FLANGED SCREWS (ASBP120) • INSTALL WATER PROBE ASSEMBLYWITH TWO #8 NUTS o RUN A BEAD OF SILICONE AROUND THE BOTTOM SIDE OF THE MOUNTING FLANGE • INSTALL COPPER TUBE INTO THE WATER SOLINIOD AND INSERT THE OTHER END INTO THE HOLE IN THE CAVITY o SEAL WITH SILICONE WERE THE TUBE IS INSERT INTO THE HOLE •... -
Page 17: Plumbing (Only On Kdpr Models)
PLUMBING (ONLY ON KDPR MODELS) 31-0470 31-0471 KDP_0211-A • INSERT STAINLESS DRAIN TUBE INTO THE REAR LEFT CORNER WITH ADAPTER ELBOW (31-0470) ATTACHED TO THE INTERIOR SIDE OF THE TUBE o SEAL TUBE WHERE IT ENTERS THE HOLE I N THE WALL WITH SUPPLIED SILCONE •... -
Page 18: Installing Heater Assemblies
INSTALLING HEATER ASSEMBLIES • HANG DUCT SUPPORTS (50039149+50039150) FROM CEILING OF THE UNIT. USING (2) 1/4-20 SS PHILIP PAN HEAD SCREWS (53-0037) o ALL HEATERS ARE INSTALLED BELOW EACH ELECTRICAL BOX o IF THERE IS A WHITE BUMPER ON THE WALL, REMOVE IT AND REINSTALL IT ON THE OPPOSITE WALL •... -
Page 19: Installing Heater Assemblies Cont
INSTALLING HEATER ASSEMBLIES CONT. • FEED ELEMENT LEADS THROUGH THE GROMMETS ON CEILING ABOVE THE ELEMENTS INTO THE CONTROL BOX o THERE SHOULD BE: ONE ELEMENT WIRE FED INTO THE LEFT GROMMET ONE ELEMENT WIRE FED INTO THE RIGHT GROMMET ... -
Page 20: Installing Probes
INSTALLING PROBES. FEED TEMP PROBE INTO OPENING SECURE IT WITH TWO NUNBER 8 SCREWS FEED PROBE FROM THIS HIGH LIMIT INTO THE NEAREST GROMMET • FROM THE CONTROL BOX, INSERT THE HIGH LIMIT PROBE (ALREADY INSTALLED IN THE BOX THROUGH THE CENTER GROMMET •... -
Page 21: Installing Fans
INSTALLING FANS • FEED EACH SET OF FAN LEADS THROUGH GROMMETAND o WE RECOMMEND USING A FISH TAPE TO PULL THE FAN LEADS INTO THE ELECTRICAL BOXES o CONNECT THE WIRES TO THE CORRECT LOCATION STATED ON THE WIRING DIAGRAM. •... -
Page 22: Installing Fans Cont
INSTALLING FANS CONT. • INSTALL INTAKE COVERS (KDP_0136) USING (3) 8-32 MACHINE SCREWS (53-0050) PER HEATER ASSEMBLY • HANG DUCT COVERS (50039152) ONTO DUCT SUPPORTS USING THE SLOT AND PINS • INSTALL INTAKE COVERS(KDP_0136) USING (3) 8-32 MACHINE SCREWS (53-0050) FOR EACH HEATER ASSEMBLY o PUSH COVER IN THEN TO FASTEN WITH THE THREE 8-32 SCREWS... -
Page 23: Install Water Pan And Element
INSTALL WATER PAN AND ELEMENT MAKE SURE STEEL WASHERS ARE ON THE EXTERIOR SIDE OF THE MOUNT MAKE SURE FIBER WASHERS ARE ON THE INTERIOR SIDE OF THE MOUNT RUN HUMIDITY SENSOR LEAD THROUGH THIS GROMMET OPENING • INSTALL WATER HEATER ELEMENTS (18612-0367) USING THE NUTS SUPPLIED WITH THE ELEMENTS. -
Page 24: Installing Door Gasket(S)
INSTALLING DOOR GASKET(S) • INSTALL DOOR GASKET(S) AS SHOWN. o NOTE: MAKE SURE GASKET IS FULLY SEATED WHEN DONE KDP SERIES DOOR GASKET CHART UNIT GASKET PART NUMBER KDP(R)11, KDP(R)12, 50039162 KDP(R)13 KDP(R)21, KDP(R)22, 50039163 KDP(R)23 KDP(R)31, KDP(R)32, 50039164 KDP(R)33... -
Page 25: Installing Door(S)
INSTALLING DOOR(S) KDP_0049 • INSTALL DOOR STRIKE PLATE(S) IN THE HOLE UNDERNEATH THE DOOR SWITCH BRACKETS AS SHOWN WITH TWO 10-32 PHILIPS FLAT HEAD EACH o SINGLE DOOR UNITS GET ONE STRIKE PLATE AND 7 SHIMS (KDP_0229) BENEATH IT o TWO DOOR UNITS GET TWO STRIKE PLATE AND 1 AND 7 SHIMS (KDP_0229) BENEATH EACH PLATE o EXTRA SHIMS ARE PROVIDED TO ALLOW ADJUSTMENT •... -
Page 26: Installing Facades
INSTALLING FACADES FIRST FEED CONTROL DOOR CABLE THORUGH HOLE IN FACADE UNIT FACADE PART # KDP(R)1X 50039118 AFTER THE CONTROL DOOR CABLE IS FED THROUGH THE HOLE IN THE FAÇADE, FEED IT KDP(R)2X 50039119 INTO THE CONTROL BOX VIA THIS HOLE, KDP(R)3X 50039120 AFTERWARDS ADD A CABLE RESTRAIN... -
Page 27: Final Inspection
FINAL INSPECTION • VERIFY ALL CONNECTIONS ARE CORRECT BY REFERRING TO THE SUPPLIED ELECTRICAL DIAGRAM • SILICONE OPENINGS WITH WIRE LEADS GOING THROUGH • REINSTALL COVERS ON ELECTRICAL BOXES • REMOVE ALL PLASTIC FILM FROM THE INTERIOR AND EXTERIOR OF THE UNIT. •... -
Page 28: Operation Of The Proofer
OPERATION OF THE PROOFER INITIAL START UP To turn unit on, push the black push button on the electrical box. The box is located on the top of the unit towards the front left corner. Once this button is pushed, there will be no need to use it again during normal operation. -
Page 29: Proofer Mode
Temperature Standby Icon Control (Heating) PROOFER MODE Standby Icon will switch the Tapping on this icon unit to standby mode will let you enter the desired proofing temperature. Retarding mode Tapping this icon will make the unit go into Retarding mode Temperature Display Displays set temperature in white font. -
Page 30: Retarding Mode
RETARDING MODE Proofing mode Tapping this icon will make the unit go into Proofing mode Temperature Display Displays set temperature in white font. When you tap on the display it will show you the actual temperature inside of the unit in yellow/orange font. Cooling Control Tapping on this icon will let you enter the desired retarding... -
Page 31: Automatic Proofing/Retarding Mode Set Up
AUTOMATIC PROOFING/RETARDING MODE SET UP This page lets you set up what time your proofer turns on and when it switches to retarder mode Tapping this icon will bring back the last page you were in Tapping this icon will Tapping this icon will change bring up the real time the unit of temperature to... -
Page 32: Real Time Clock Setup
REAL TIME CLOCK SETUP This page lets you set up your current time and a day of the week. -
Page 33: Maintenance And Cleaning
MAINTENANCE AND CLEANING Questions Solutions Clean the inside of the unit with water and soap. We recommend and sell: Dirt Buster III: Action foam cleaner CHEMCO Part number: NEB201 Clean the unit exterior with a stainless steel cleaner. We recommend and sell: Stainless steel cleaner SANY or CURTIS (comestible) Part number: NES201 Clean the water system inside of the unit. - Page 36 5600 13th Street Menominee, MI, United States 49858 Tel.: 1 (906) 863-4401 Toll Free: 1 (800) 338-9886 Internet: http://w ww.doyon.qc.ca E-mail: service@nu-vu.com...
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