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TXR HF Series Installation Manual

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Technical Publication
IN-1052R2
Installation
HF Series Generators
(ONLY FOR GENERATORS WITH U-ARM POSITIONERS)

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  • Page 1 Technical Publication IN-1052R2 Installation HF Series Generators (ONLY FOR GENERATORS WITH U-ARM POSITIONERS)
  • Page 2 HF Series Generators Installation REVISION HISTORY REVISION DATE REASON FOR CHANGE FEB 26, 2008 First edition OCT 8, 2008 HV Cables connection JUN 02, 2010 Interconnection Maps This Document is the english original version, edited and supplied by the manufacturer.

  • Page 3: Table Of Contents

    HF Series Generators Installation TABLE OF CONTENTS Section Page INTRODUCTION ............

  • Page 4: Section Page

    HF Series Generators Installation Section Page FINAL INSTALLATION AND CHECKS ........

  • Page 5: Introduction

    HF Series Generators Installation SECTION 1 INTRODUCTION The Installation process depends on the Generator and System configuration. Installation must be performed in the order indicated along this document. Perform only the sections required to install this Generator. TOOLS AND TEST EQUIPMENT The following hand tools and products are required for the Installation: •...

  • Page 6: Pre-Installation Check

    HF Series Generators Installation PRE-INSTALLATION CHECK Prior to beginning installation, it is recommended to inspect the site and verify that the X-ray room complies with Pre-installation requirements, such as: • Incoming Line. • Main Switch and Safety Devices. • Conduits.

  • Page 7: General Cautions

    HF Series Generators Installation GENERAL CAUTIONS MAKE SURE THAT THE MAIN STORAGE CAPACITORS OF THE HIGH VOLTAGE INVERTER DO NOT CONTAIN ANY RESIDUAL CHARGE. WAIT UNTIL THE LIGHT EMITTING DIODES ON THE CHARGE-DISCHARGE MONITOR BOARDS ARE OFF, APPROXIMATELY 3 MINUTES AFTER THE UNIT IS TURNED OFF.
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  • Page 9: Unpacking, Power Line Connection And Cabinet Installation

    HF Series Generators Installation SECTION 2 UNPACKING, POWER LINE CONNECTION AND CABINET INSTALLATION The Generator is shipped in one box to facilitate transport and installation. Upon receipt of the X-ray unit and associated equipment, inspect all shipping containers for signs of damage. If damage is found, immediately notify the carrier or their respective agent.
  • Page 10 HF Series Generators Installation Previous to install the Generator Cabinet on the upper side of the Positioner Control Box, it is recommended to perform the Power Line connection. KEEP IN MIND THE GENERAL CAUTIONS FOR LINE POWERED GENERATORS INDICATED IN SECTION 1.3.
  • Page 11 HF Series Generators Installation For Single Phase Generators, connect the Power wires L1 and N (L2) to the Fuse Holders of F3 and F4 (right side of the Cabinet), and the Ground wire to the Ground stud in the Cabinet Frame (above these fuses or close to the right side of the HV Transformer).
  • Page 12 HF Series Generators Installation For 80 kW Generators, the power supply line must be 480 VAC (or 530 VAC). If the Generator is supplied with an external step-up autotransformer, it will include the cables to connect the autotransformer to the Generator Cabinet. Power line should be connected to the autotransformer terminals according to the line.
  • Page 13 HF Series Generators Installation Three-Phase Generators can be provided with an optional Fuse Module mounted on Module-12, for switching ON/OFF the whole system when the Generator is turned ON/OFF. For this, connect the Neutral (N) wire from the Line to the Neutral Stud below F3 Fuse Holder.
  • Page 14 HF Series Generators Installation After connecting the Power Line Cables, secure them to the Fastening Bar using cable ties if they are routed over the Fastening Bar, or using a suitable clamp if they are routed through the Round Cable Outlet on the Rear Cover of the Cabinet (always apply Local Codes).
  • Page 15 HF Series Generators Installation Level the Control Box using the Adjustable Leveling Legs. Keep the Base at the maximum distance from the floor. Seismic areas and other conditions require to secure firmly the Control Box to the floor through the mounting holes at its base. In this case, place the four spacers (provided) under the base and secure them to the floor.
  • Page 16 HF Series Generators Installation Hang the Generator Cabinet on the Back Cover and secure it to the Control Box using four M6x20 screws (supplied). At least two people are required for this operation. Fix the two screws that join the rear side of the Cabinet to the Back Cover.
  • Page 17 HF Series Generators Installation Leave a working area around the Generator Cabinet until its final installation. Cable Access to the Generator Cabinet (HV Cables, Stator / Thermostat, AEC, ...) Emergency Switch-Off Button ON / OFF Button Verify that the power supply line is “OFF” in the Room Electrical Cabinet.

  • Page 18: Control Console Installation (Optional)

    HF Series Generators Installation CONTROL CONSOLE INSTALLATION (OPTIONAL) Control Console can be freestanding, wall supported or mounted on an optional Pedestal. Console is provided with several mounting holes on the bottom for anchoring to the Pedestal or another support. Console CPU Boards and AEC Control Board can be located inside the Console (standard) or inside the Generator Cabinet (for Serial communication).

  • Page 19: Cable Connections

    HF Series Generators Installation SECTION 3 CABLE CONNECTIONS This section provides the information necessary to connect the Generator Cables with the system and options. For more information about electrical requirements and cable Note connections, refer to the “Pre-Installation” document and Section 5 “System Interconnections”...
  • Page 20 HF Series Generators Installation Illustration 3-1 Cable Routing in Compact Generator Fastening Bar Stator & Interconnections Cables Outlet (rear side) Cable Ties Stator & Interconnections Cables Entrance Cable Ties Fastening Bar Input Transformer Power Line Cables HV Cables Ground Terminals Input Line Fuses Stator &...

  • Page 21: High Voltage Cables Connection

    HF Series Generators Installation For Generators with the Low or High Speed Starter located on a shelf (Module 10 or 11), Stator and Interconnections Cables have to be routed internally through the Cabinet close to the HV Transformer. In order to avoid signal interferences, it is strongly recommended to fold and fasten close to the Generator Cabinet the portion of cables not routed (see picture below).

  • Page 22: High Voltage Cables

    HF Series Generators Installation 3.2.2 HIGH VOLTAGE CABLES Connect the HV Cables in the HV Transformer (Generator). These cables must enter into the Generator through the cable outlet on the upper side of the Cabinet and then attached to the fastening bar (upper rear bar) of the Cabinet frame minding the upper cable outlet at the rear side of the Cabinet cover.
  • Page 23 HF Series Generators Installation Prepare the High Voltage terminals that will be installed in the HV Transformer. Put approximately 1 cm (0.5”) of HV Silicone Oil in the HV Transformer receptacles (included in the HV Cables package). HV Cables Package...

  • Page 24: X-Ray Tube Connection

    HF Series Generators Installation Prepare the High Voltage terminals that will be installed in the X-ray Tube(s) receptacles as previously described. Apply Silicone Paste over the entire surface of the Plug including the Pins. Carefully connect the Anode and Cathode cables from the HV Transformer to the respective X-ray Tube(s) receptacles.
  • Page 25 HF Series Generators Installation Route the Stator cable together with the HV cables to the Generator Cabinet. Connect the Stator cable terminals to the indicated Terminal Block TS2: TERMINAL TS2 STATOR WIRES STATOR WIRES TUBE-1 TUBE-2 MAIN TS2-1 TS2-9 AUX (Shift)
  • Page 26 HF Series Generators Installation THERMOSTAT OR PRESSURE SWITCH SIGNAL If the X-ray Tube is provided with a Safety Thermostat (approx. 65 C) or Pressure Switch (must be NC Contact), the two wires should be routed to the Terminal Block TS2 in the Generator Cabinet and connected to the following Terminals.

  • Page 27: Tube Selection Signals

    HF Series Generators Installation 3.3.2 TUBE SELECTION SIGNALS This section only applies to Generators with two X-ray Tubes. Note The Tube Selection signals are available through two contacts free of voltage located on the starter. TUBE-1 SELECTION TUBE-2 SELECTION SELECTION COMMON...
  • Page 28 HF Series Generators Installation Illustration 3-2 Interconnection Cables GENERATOR CABINET ATP CONSOLE CPU POWER CABLE (factory supplied) COMMUNICATION CABLE (factory supplied) SERIAL COMMUNICATION (factory supplied) SERIAL COMMUNICATION J7 or J8 ROOM DOOR CABLE (customer supplied) ROOM LIGHT CABLE (customer supplied) CABLES FROM BUCKY 1 &...

  • Page 29: Serial Interconnection Rs232 / Rs422

    HF Series Generators Installation 3.4.1 SERIAL INTERCONNECTION RS232 / RS422 GENERATOR TOUCH SCREEN (TPC) USING A POSITIONER WITHOUT TOUCH SCREEN For Generator using a TPC, perform the following connections: (Refer to Illustration 3-3) Connect the AC Supply Cable (A7059--xx) from “AC Supply” connector of the TPC to the respective terminals in TS1 of the Generator Cabinet.
  • Page 30 HF Series Generators Installation Illustration 3-3 Connection of the Generator Touch Screen (TPC) using a Positioner without Touch Screen GENERATOR HANDSWITCH HANDSWITCH AC SUPPLY CABLE (A7059- -xx) AC SUPPLY SERIAL CABLE (A7067- -xx) COM 1 (GENERATOR) TOUCH SCREEN COM 2...
  • Page 31 HF Series Generators Installation GENERATOR TOUCH SCREEN (TPC) USING A POSITIONER WITH TOUCH SCREEN For Generator using a TPC, perform the following connections: (Refer to Illustration 3-4) Connect the AC Supply Cable (A7059--xx) from “AC Supply” connector of the TPC to the respective terminals in TS1 of the Generator Cabinet.
  • Page 32 HF Series Generators Installation Illustration 3-4 Connection of the Generator Touch Screen (TPC) using a Positioner with Touch Screen GENERATOR HANDSWITCH HANDSWITCH AC SUPPLY CABLE (A7059- -xx) AC SUPPLY COM 1 (GENERATOR) TOUCH SCREEN COM 2 (INTERNAL) COM 3 POSITIONER CONTROL BOX...
  • Page 33 HF Series Generators Installation VIRTUAL CONSOLE (PC) USING A POSITIONER WITHOUT TOUCH SCREEN Systems using a Virtual Console running on a PC usually must have a PC Interface Box installed between the PC and Generator. (Refer to Illustration 3-5) Perform the following connections: Remove the Back Cover of the PC Interface Box.
  • Page 34 HF Series Generators Installation VIRTUAL CONSOLE (PC) USING A POSITIONER WITH TOUCH SCREEN Systems using a Virtual Console running on a PC usually must have a PC Interface Box installed between the PC and Generator. (Refer to Illustration 3-5) Perform the following connections: Remove the Back Cover of the PC Interface Box.

  • Page 35: Collimator Error Signal (Optional)

    HF Series Generators Installation GENERATOR SERIAL CONSOLE For systems using a Serial Console, only a Serial Interconnection Cable (A7066--xx) from J5 of the Generator Cabinet must be connected to the J1 of the Serial Console. (Refer to Section 5.2 - - Maps 54301052, A6188- -03).

  • Page 36: Warning Light Signal

    HF Series Generators Installation 3.4.4 WARNING LIGHT SIGNAL Room Warning Lamp(s) can be externally powered, or internally by the Terminal Block 3TS1. Room Lamp(s) must be connected through the Terminal Block 3TS1-47 and 3TS1-48 (internal relay on Interface Control Board) to enable the Generator switches On/Off the Room Warning Lamps.

  • Page 37: Buckys (Optional)

    HF Series Generators Installation 3.4.6 BUCKYS (OPTIONAL) Connect the Bucky as indicated in the Section 5.2 (Interconnections Maps for Buckys), and test them before connecting the Ion Chambers. The following table represents the standard Bucky cable connections: SYSTEM CABLE FROM BUCKY IS CONNECTED TO...

  • Page 38: Ion Chambers (Optional)

    HF Series Generators Installation 3.4.8 ION CHAMBERS (OPTIONAL) The “AEC Control Board” (A3012-XX) must be installed on the ATP Console CPU Board before installing the Ion Chamber(s). The “AEC Adaptation Board” (A3263-03) is also required. (Refer to the “Ion Chamber” Service Manuals).
  • Page 39 HF Series Generators Installation Connect each Ion Chamber cable to J1 (IC1), J2 (IC2), J3 (IC3) or J5 (IC4) of the “AEC Adaptation Board”. The code for the Ion Chamber cable supplied by the Generator manufacturer is A3253--01. Same Ion Chamber types have to be installed in consecutive order Note starting at J1 (IC1).
  • Page 40 HF Series Generators Installation Illustration 3-7 Four Ion Chamber Connection * Connections free of voltage IC Adaptation GENERATOR Cables AEC ADAPTATION BOARD (A3263- -03) ION CHAMBER Cable IC 1 PREAMPLIFIER POWER INTERFACE Cable ION CHAMBER Cable IC 2 PREAMPLIFIER ATP CONSOLE BOARD...
  • Page 41 HF Series Generators Installation Each type of Ion Chamber requires a specified reference voltage for “Area Selections” and “AEC Reset” signals: Vacutec, AID and Comet Ion Chambers require GND (TB1-10). MEDYS, CGR-BVM, GE and Philips Amplimat Ion Chambers require +24 VDC (TB1-4).
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  • Page 43: Final Installation And Checks

    HF Series Generators Installation SECTION 4 FINAL INSTALLATION AND CHECKS HV TRANSFORMER This point does not apply to the hermetic HV Transformers (black aluminium HV Transformers). Ventilation Screw The HV Transformer contains “Shell Diala AX” oil. Check that there is no oil leakage.
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  • Page 45: System Interconnections

    HF Series Generators Installation SECTION 5 SYSTEM INTERCONNECTIONS SYSTEM INTERCONNECTION SIGNALS All input signals are active low. This means the inputs must be pulled to ground (chassis ground of the Generator) thru relay contacts, by a transistor or other switching device. The current requirement of the switch is less than 10 mA.
  • Page 46 HF Series Generators Installation Table 5-1 (cont.) System Interconnection Signals SIGNAL NAME SIGNAL DESCRIPTION --FLD1 DR A low signal to select the right field in the Ion Chamber. --FLD2 DR A low signal to select the left field in the Ion Chamber.

  • Page 47: System Interconnection Maps

    HF Series Generators Installation SYSTEM INTERCONNECTION MAPS Refer to the following maps for details of the wire connections. SYSTEM INTERCONNECTION • Compact / Compact-ESM Generators. System Interconnection ......
  • Page 48 HF Series Generators Installation This page intentionally left blank. IN-1052R2...
  • Page 49 FLUORO CPU BOARD TERMINAL BLOCK 3TS1 COMPACT GENERATOR CABINET CONNECTOR J1 / J10 SIGNAL SIGNAL SUPPLY (BUCKY 1) --4 IN SEL BUCKY SPLY 1 --9 IN SEL FOR GENERATORS 0 VAC (BUCKY 1) CONNECTOR J4 +12 VDC LINE POWERED BUCKY 1 DR V SYNC TO LINE SIGNAL...
  • Page 50 NOTE.- - The Adaptation Boards are optional GENERATOR CABINET GENERATOR CABINET ADAPTATION BOARD (A3263- -03) ADAPTATION BOARD (A3263- -03) to J5 of ATP Console Board 3TS1 to Ion Chamber #1 HIGH VOLTAGE SUPPLY (if required) to J5 of ATP Console Board to Ion Chamber #1 to Ion Chamber #2 3TS1...
  • Page 51 SERIAL OPERATOR CONSOLE GENERATOR CABINET Board +24 VDC UNR PWR GND CHASSIS GND NOTE: FOR GENERAL INTERCONNECTIONS REFER TO SCHEMATIC SPARE 54301045 (COMPACT / COMPACT-ESM GENERATORS) PREP/EXP COMM EXP ORDER POWER ON +24 VDC UNR PWR GND SERIAL INTERCONNECTION CABLE FOR SERIAL CONSOLE (A7066--xx or A3149--01) CHASSIS GND CONNECTOR J5 SPARE...
  • Page 52 ATP CONSOLE BD. ( Multilayer ) J5 HARNESS PREP/EXP COMM PREP/EXP COMM POWER CABLE PREP ORDER PREP ORDER EXP ORDER EXP ORDER +12V UNR +12V UNR POWER OFF POWER OFF +12V +12V POWER ON POWER ON POWER COMM POWER COMM +12V UNR +12V UNR +12 VDC...
  • Page 53 PC INTERFACE BOX (A6509-40) PC Interface Box Board (A9532-01) +24V UNR LAMP PWR GND Handswitch Cable Handswitch (A3223-05) PREP/EXP COMM Exp Order EXP ORDER Prep Order PREP ORDER COMPUTER CONNECTION TO GENERATOR Interface Box Cable AUTO ON/OFF Board (A3352-01) (A3179-01/02) Interface Box-Computer Cable (A3363-01) J1/J2 PWR ON...
  • Page 54 Anode supply Black X-ray Tube mA - Shunt Shunt mA + Cathode supply NAME DATE SHEET / OF 54302035 F. Díaz 11/02/03 DRAWING A. Díaz 11/02/03 REVISED METALLIC CASE X-RAY TUBE CONN. SEDECAL DESCRIPTION ISSUED BY DATE...
  • Page 55 GENERATOR CABINET Central Ground GND Stud Cabinet Cover GND ROOM Back Panel GND ELECTRICAL Front Panel GND CABINET Filter LF1 Cover GND Adaptations Panel GND Console GND (Bottom Panel) Console Support GND (10) Pedestal Tube GND GND cable ( yellow/green, AWG #10 ) (11) Pedestal Cover GND (12)
  • Page 56 STATOR ROTALIX 350/351 CONNECTIONS AUXILIARY MAIN COMMON STATOR SUPER ROTALIX 350 CONNECTIONS AUXILIARY MAIN COMMON Interconnection NAME DATE SHEET / OF I/F--021 Interconexión DRAWING F. GARCIA 09/09/98 1 / 1 REVISED A. DIAZ 09/09/98 SEDECAL PHILIPS TUBES--STATOR INTERFACE DESCRIPTION ISSUED BY DATE...
  • Page 57 STATOR 100 CONNECTIONS ( BIANGULIX and OPTILILIX TUBES ) Estator 100 BIANGULIX and OPTILIX ( SIEMENS ) Output connector Make Make jumper jumper NOTE CONNECT THE STATOR CABLE AS SHOWN. CHECK THE CABLE SUPPLIED WITH THE TUBE. Interconnection NAME DATE SHEET / OF I/F--024 Interconexión...
  • Page 58 Interconnection 1.- - For Generator Interface with control relay and externally powered POWER X- -RAY ROOM MODULE ROOM LIGHT SUP 115 / 220 VAC ROOM LIGHT SW ROOM WARNING LIGHT Interconnection 2.- - For Generator Interface with control relay and internally powered POWER MODULE X- -RAY ROOM...
  • Page 59 TABLE GENERATOR POWER MODULE BUCKY LIEBEL (Semi- -Automatic) INTERFACE PANEL BUCKY MIDWEST BUCKY INNOMED (IBC 430) Interface Control Board Semi--Automatic +24 VDC Bucky K3 BUCKY EXP TS1--5 BUCKY 1 MOTION J4--11 EXP INT TS1--6 BUCKY 1 MOTION RTN +24 VDC (SEE NOTE 1) TS1--4 BUCKY 1 DR...
  • Page 60 TABLE GENERATOR POWER MODULE BUCKY LIEBEL (Automatic) INTERFACE PANEL BUCKY INNOMED (IBC 430) Interface Control Board Automatic +24 VDC Bucky K3 BUCKY EXP TS1--5 BUCKY 1 MOTION J4--11 EXP INT TS1--6 BUCKY 1 MOTION RTN +24 VDC (SEE NOTE 1) TS1--4 BUCKY 1 DR J4--8...
  • Page 61 TABLE GENERATOR POWER MODULE BUCKY ULTRAVIT INTERFACE PANEL Interface Control Board BUCKY +24 VDC K3 BUCKY EXP TS1--5 BUCKY 1 MOTION J4--11 EXP INT TS1--6 BUCKY 1 MOTION RTN +24 VDC (SEE NOTE 1) TS1--4 BUCKY 1 DR J4--8 BUCKY START BUCKY 1 (SEE DR CMD...
  • Page 62 TABLE GENERATOR POWER MODULE BUCKY DONG- -A INTERFACE PANEL Interface Control Board BUCKY +24 VDC K3 BUCKY EXP TS1--5 BUCKY 1 MOTION J4--11 EXP INT TS1--6 BUCKY 1 MOTION RTN +24 VDC (SEE NOTE 1) TS1--4 BUCKY 1 DR J4--8 BUCKY START BUCKY 1 (SEE...
  • Page 63 VERTICAL BUCKY GENERATOR POWER MODULE BUCKY LIEBEL (Semi- -Automatic) INTERFACE PANEL BUCKY MIDWEST BUCKY INNOMED (IBC 430) Interface Control Board Semi--Automatic +24 VDC Bucky K3 BUCKY EXP TS1--12 BUCKY 2 MOTION J4--10 EXP INT TS1--13 BUCKY 2 MOTION RTN +24 VDC (SEE NOTE 1) TS1--11 BUCKY 2 DR...
  • Page 64 VERTICAL BUCKY GENERATOR POWER MODULE BUCKY LIEBEL (Automatic) INTERFACE PANEL BUCKY INNOMED (IBC 430) Interface Control Board Automatic +24 VDC Bucky K3 BUCKY EXP TS1--12 BUCKY 2 MOTION J4--10 EXP INT TS1--13 BUCKY 2 MOTION RTN +24 VDC (SEE NOTE 1) TS1--11 BUCKY 2 DR J4--7...
  • Page 65 VERTICAL BUCKY GENERATOR POWER MODULE BUCKY ULTRAVIT INTERFACE PANEL Interface Control Board BUCKY +24 VDC K3 BUCKY EXP TS1--12 BUCKY 2 MOTION J4--10 EXP INT TS1--13 BUCKY 2 MOTION RTN +24 VDC (SEE NOTE 1) TS1--11 BUCKY 2 DR J4--7 BUCKY START BUCKY 2 (SEE...
  • Page 66 VERTICAL BUCKY GENERATOR POWER MODULE BUCKY DONG- -A INTERFACE PANEL Interface Control Board BUCKY +24 VDC K3 BUCKY EXP TS1--12 BUCKY 2 MOTION J4--10 EXP INT TS1--13 BUCKY 2 MOTION RTN +24 VDC (SEE NOTE 1) TS1--11 BUCKY 2 DR J4--7 BUCKY START BUCKY 2...
  • Page 67 TABLE GENERATOR POWER MODULE US X--RAY INTERFACE PANEL Interface Control Board Bucky +24 VDC K3 BUCKY EXP TS1--5 BUCKY 1 MOTION J4--11 EXP INT TS1--6 BUCKY 1 MOTION RTN +24 VDC TS1--4 BUCKY 1 DR J4--8 BUCKY START BUCKY 1 DR CMD J4--9 NOTE...
  • Page 68 VERTICAL BUCKY GENERATOR POWER MODULE US X--RAY INTERFACE PANEL Interface Control Board Bucky +24 VDC K3 BUCKY EXP TS1--12 BUCKY 2 MOTION J4--10 EXP INT TS1--13 BUCKY 2 MOTION RTN +24 VDC TS1--11 BUCKY 2 DR J4--7 BUCKY START BUCKY 2 DR CMD J4--9 NOTE...
  • Page 69 power wires POWER MODULE +12 VDC +12 V --12 VDC --12V OPERATOR CONSOLE control wires IC1 INPUT OUTPUT LEFT ( --FLD1 DR ) -- FIELD SELECT 2 CENTER ( --FLD2 DR ) -- FIELD SELECT 1 RIGHT ( --FLD3 DR ) -- FIELD SELECT 3 -- STRT DR ( --RESET )
  • Page 70 GENERATOR POWER MODULE AEC ADAPTATION BD. ( A3263–03 ) POWER INTERFACE Cable ION CHAMBER #1 ION CHAMBER Cable Preamplifier IC GND –12 VDC –12 VDC +12 VDC +12 VDC +24 VDC IC1 OUTPUT IC1 OUT CENTER AREA +12 VDC FLD2–IC1 LEFT AREA FLD1–IC1 100uF...
  • Page 71 --FIELD SEL 3 COMM COMM --12 VDC --12 VDC +12 VDC +12 VDC +24 VDC IC1 OUTPUT RELAY 4 IC1 OUT +12 VDC CENTER AREA RELAY 3 FLD2--IC1 LEFT AREA RELAY 2 FLD1--IC1 LF347 0.1 uF 100uF RIGHT AREA RELAY 1 FLD3--IC1 +12 VDC +12 VDC...

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