Razorgage Cyclone 600 VFD Manual
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Razorgage Cyclone 600 VFD Manual

Upcut cut off saw
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Cyclone 600 VFD
Upcut Cut Off Saw
WARNING
The operator must thoroughly read and un-
derstand this manual before operating the
cut off saw or starting any servicing. All
safety and warning instructions should be
followed. This manual must be available to
all operators.

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Summary of Contents for Razorgage Cyclone 600 VFD

  • Page 1 Cyclone 600 VFD Upcut Cut Off Saw WARNING The operator must thoroughly read and un- derstand this manual before operating the cut off saw or starting any servicing. All safety and warning instructions should be followed. This manual must be available to...

  • Page 2: Table Of Contents

    Contents General Safety Rules for Woodworking Machinery………………..3 Safety Rules for Cut Off Saw……………………………………...….5 Arrival Inspection ……………………………………………………...6 Installation ……………………………………………………………...6 Connecting Power……………………………………………………...7 Turning on your Saw for the First Time……………………………...7 Setting the Top Clamp Height………………………………………...8 Installing / Changing a Saw Blade…………………………………...9 Squaring the Blade…………………………………………………..11 General Operation…………………………………………………….13 Adjusting Pressures and Speeds…………………………………..14 Operating the LCD Display……………………….………….……..17...

  • Page 3: General Safety Rules For Woodworking Machinery

    General Safety Rules for Woodworking Machinery WARNING The operator must thoroughly read and un- derstand this manual before operating the cut off saw or starting any servicing. All safety and warning instructions should be followed. This manual must be available to all operators.
  • Page 4 9. Disconnect machine from power source before, changing accessories, or any servicing activity. 10. Avoid accidental starting. Make sure switch is in the off position before connecting to power. 11. Remove any tools or loose objects from work surface of machine. Make sure any tools used for adjustment or maintenance are removed from machine before machine is restarted.

  • Page 5: Safety Rules For Cut Off Saw

    Safety Rules for Cut-Off Saw WARNING The operator must thoroughly read and un- derstand this manual before operating the cut off saw or starting any servicing. All safety and warning instructions should be followed. This manual must be available to all operators.

  • Page 6: Arrival Inspection

    When Your Saw Arrives... WARNING The operator must thoroughly read and un- derstand this manual before operating the cut off saw or starting any servicing. All safety and warning instructions should be followed. This manual must be available to all operators. The saw ships complete on one pallet, if ordered with stop the stop will be in separate crate.

  • Page 7: Connecting Power

    Connect Power WARNING The operator must remove from and lock out all power to saw before servicing or connecting power. The saw has been factory wired to the requested voltage before shipment. Check that your supply lines match the labeled voltage on the saw before connection. Connect wires inside the electrical enclosure. After wires are connected cycle the start button and stop button quickly to pulse the motor on and then off, look through the fan guard of the motor to check direction of rotation.

  • Page 8: Setting The Top Clamp Height

    Setting the Top Clamp Height WARNING Set the top clamp opening height before sawing material. Adjust top clamp opening height by swinging the flip stops as shown in the photo below. Swing the flip stops over as shown to limit the open height of the top clamp. Turn off power before adjusting.

  • Page 9: Installing / Changing A Saw Blade

    Installing and Changing Saw Blade DANGER The operator must remove from and lock out all power to saw before servicing. To access blade area remove the door hold down screw, the screw is purposely long to allow the blade and motor to stop before the door will open. Do not use a powered means to remove hold down screw. Do not shorten screw the length is required to make the door interlocks work properly.
  • Page 10 When installing or changing blade observe the proper rotation and be sure blade matches the rotation arrow. Use scrap wood to block blade while tightening or loosening blade retaining screw. Blade retaining screw has left hand threads the direction for tightening and loosening is opposite from normal screws and bolts.

  • Page 11: Squaring The Blade

    Squaring the Saw Blade NOTE: The blade is DANGER squared at the factory so this step is not necessary The operator must ensure that no person unless you need to move the fence off the factory will be in harms way before performing any setting.
  • Page 12 DANGER The operator must remove from and lock out all power to saw before continuing. Step 4 for All Cyclone 600 Saws: Use a machin- ists square to adjust the fences to the blade.

  • Page 13: General Operation

    Turning the Saw On Make sure all guards are in place and that no person will be at risk in any way when the motor is energized and the saw blade begins to turn before making the decision to turn on the saw. Make sure you and all persons who may be operating the saw know how to turn the saw OFF before turning the saw ON.

  • Page 14: Adjusting Pressures And Speeds

    Adjusting the Sawing Speed & Main Pressure This device controls the speed of This device controls the speed of the the blade as it travels up through blade as it travels down through the the material. Loosen the locking material. Loosen the locking thumb thumb nut before adjusting.
  • Page 15 Adjusting the Clamping Pressure In addition to the main air supply pressure, there are also pressure adjustments for the top clamp and (optionally) the front clamps located beneath the right table to the rear. Turn clockwise to increase pressure, counter clockwise to de- crease pressure.
  • Page 16 Adjusting the Clamping Speed These devices control the speed with which the front clamps come in and re- tract. The one plumbed to the rear port on the front clamp cylinder controls the retract speed. The one plumbed to the front port on the front clamp cylinder controls the clamp speed.

  • Page 17: Operating The Lcd Display

    CYCLONE 600 Manual VFD Display Codes OUT CONTROL (84#3): Saw is idle, waiting Sets / Resets outputs for the specific for a cycle start sig- State. nal. Saw Safe / Output States: 1 – Output 4 (Saw Safe/Done) Done signal is on. 2 –...

  • Page 18: Lubrication

    Greasing the motor slide bearings on the Cyclone 600 The grease zerks for the upper bearing blocks on the saw motor slide are located here Use a lithium soap based grease for lubrication. Lubricate top clamp bearing blocks and saw slide blocks every 5000 cycles.
  • Page 19 Greasing the motor slide bearings on the Cyclone 600 DANGER The operator must remove from and lock out all power to saw before servicing. The grease zerks for the lower bearing blocks on the saw motor slide are located here Use a lithium soap based grease for lubrication.
  • Page 20 Greasing the top clamp slide bearings on the Cyclone 600 DANGER The operator must remove from and lock out all power to saw before servicing. To access the grease zerks for the top clamp slide bearing blocks in- sert the neck of the grease gun through these holes.

  • Page 21: Cutting Capacity And Specifications

    Cyclone 600 Sawing Capacity Chart & General Specifications The vertical stroke of the upcut saw blade requires that the workpiece be centered over the center line of the blade to maximize thickness capacity. The fence is adjustable to accommodate the potential material sizes as shown in the chart above.
  • Page 24 TROUBLESHOOTING...

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