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Summary of Contents for Allied AutoLube II
- Page 1 TECHNICAL MANUAL Construction Products, Inc. Manual Part No. 002038 November 1, 2003 AutoLube II Automated Lubrication System...
- Page 2 AutoLube II llied Allied AutoLube II Document Change Notice Date Page Change 11-30-98 Added Installation Of Model 770 Series 11-30-98 Added Pressure Port Locations by Model 8-13-99 Art and Text 8-13-99 9,19 Text-Added Hammer Models 3-15-00 3,10,11 3-15-00 3,9,13 Text...
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Page 3: Table Of Contents
SECTION 7.0 TROUBLESHOOTING ......15 7.1 AUTOLUBE II INOPERABLE ......16 7.2 MANUAL LUBRICATION . - Page 4 AutoLube II llied This page intentionally left blank. 11/1/03...
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Page 5: Section 1.0 Introduction
AutoLube II bol are important for personnel safety and failure or personnel injury. full service life of the AutoLube II. Follow Responsibility for operation and safety lies them carefully. at all times with the operator of the carrier. - Page 6 AutoLube II llied This page intentionally left blank. 11/1/03...
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Page 7: Section 2.0 Overview
AutoLube II on a hammer. The mounting location varies with the hammer model. - Page 8 AutoLube II llied This page intentionally left blank. 11/1/03...
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Page 9: Section 3.0 General Construction Safety
To avoid damage to the carrier and/or the U.S. Government Printing Office AutoLube II, perform the following daily Superintendent of Documents inspections. P.O. Box 371954 · Pittsburgh, Pa. 15250... - Page 10 AutoLube II llied This page intentionally left blank. 11/1/03...
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Page 11: Section 4.0 Technical Specifications
Cartridge: Allied Chisel Paste NOTE The use of Allied Chisel Paste will extend bushing and tool life of the hammers. It is spe- cially formulated with copper/graphite ingredients that distinguish it from other lubricants on the market. Allied Chisel Paste provides superior and longer lasting lubrication proper- ties over a wide range of operating temperatures. - Page 12 AutoLube II llied This page intentionally left blank. 11/1/03...
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Page 13: Section 5.0 Autolube Ii Installation
P. Other Hy-Ram Models have a pressure 770 Hy-Rams have a slot burned out in the hammer box to which the AutoLube II is port connection in the flange on the mounted with a clamp. All other models hydraulic pressure inlet port. -
Page 14: Retrofit Kit
Lube Pressure (Stamped CL) (Stamped P) Figure 5-1. AutoLube II Installation 6. Bolt AutoLube II to hammer with 8. Prime AutoLube II pump with a M12-1.75 bolts and M12 lock washers: hand-held grease gun at lubrication fit- ting on pump. -
Page 15: Model 770Cs Installation
Connect to Autolube II pressure port on Hy-Ram Connect to lubrication port on Hy-Ram Figure 5-2. AutoLube II Installation on Model 770CS 4. Connect small hose (6), 04JIC, ¼ inch, 5.3 MODEL 770CS INSTALLATION for hydraulic connection to AutoLube II... - Page 16 AutoLube II llied This page intentionally left blank. 11/1/03...
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Page 17: Section 6.0 Autolube Ii Operation
6.1 THEORY OF OPERATION 2. To check that line is full, remove the hose at the hammer hydraulic connec- The AutoLube II is used on a hydraulic tion and observe that lubricant emerges hammer to lubricate the wear bushings from the end of the hose. -
Page 18: Working In High/Low Temperatures
When using the Autolube II with the Allied 4. Tighten lock nut when properly set. hydraulic hammer, the use of Allied Chisel Manual Paste is recommended. This paste can be... -
Page 19: Section 7.0 Troubleshooting
AutoLube II llied SECTION 7.0 TROUBLESHOOTING WARNING Before removing the hydraulic lines, bleed all hydraulic pressure. When rectifying faults, observe all safety regulations. Problem Cause Remedy Lubricant cartridge Install new cartridge. empty. Air in lubricant lines. Bleed system of air (refer to Section 6.3). -
Page 20: Autolube Ii Inoperable
2. Remove lubricating nipple from the AutoLube II. There are two ways to lubricate the demoli- 3. Screw lubricating nipple directly into tion tool if the AutoLube II is out of service: hammer connection. · Lubricate through the lubricating nipple 4. -
Page 21: Section 8.0 Removal And Storage Of Autolube Ii
2. Plug the fittings with tapered plugs to cant. provide protection from dirt and debris. 2. Refer to SECTION 5.0 AUTOLUBE II 3. Unscrew the four attachment bolts. INSTALLATION. 4. Remove the complete AutoLube II and store in a secure place. - Page 22 AutoLube II llied This page intentionally left blank. 11/1/03...
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Page 23: Section 9.0 Parts Information
PARTS INFORMATION AutoLube II Model Specific Part Numbers AUTOLUBE II PRESSURE PART NO. HY-RAM MODEL CONNECTION MOUNTING 102717 Autolube II Port Welded Bracket 680846 AutoLube II Port Welded Bracket 680846 AutoLube II Port Welded Bracket 680850 AutoLube II Port Clamp to Box Slot... - Page 24 AutoLube II llied PUMP BODY Figure 9-1. AutoLube II Replaceable Parts 11/1/03...
- Page 25 AutoLube II llied The following replaceable parts are common to all the AutoLube II’s listed on on page 19. These parts are shown on the opposite page. AutoLube II Replaceable Parts ITEM PART QTY. DESCRIPTION 100313 Lock Nut 100314 Adjustment Stem...
- Page 26 AutoLube II llied Figure 9-2. AutoLube II Seal Kit 11/1/03...
- Page 27 AutoLube II llied AutoLube II Seal Kit Part Number 660288 ITEM PART QTY. DESCRIPTION 102243 O-Ring 102244 O-Ring 102245 O-Ring 102246 Locking Pin, Pump 102248 Expander Plug, Pump 667225 O-Ring 102247 O-Ring 659551 O-Ring 102249 O-Ring 11/1/03...
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