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Assembly manual
Product line
register
regi_star 20
© BST eltromat International GmbH 2014
Heidsieker Heide 53
D-33739 Bielefeld
Germany
969780505002

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Do you have a question about the regi star 20 and is the answer not in the manual?

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Сергей
June 4, 2025

Здравствуйте.Подскажите пожалуйста как правильно отцентровать камеру при печати продукции.Камера сбилась от центра и не видно изображение всего полотна.

Summary of Contents for BST regi star 20

  • Page 1 Assembly manual Product line register regi_star 20 © BST eltromat International GmbH 2014 Heidsieker Heide 53 D-33739 Bielefeld Germany 969780505002...
  • Page 2: Table Of Contents

    3.8 Laying and connecting cables __________________________ 19 Remote service and other network functions____________________ 22 4.1 Integration of the BST eltromat router (INSYS MoRoS Modem) _________________________ 22 4.2 Direct network integration of an BST eltromat system _____ 23 regi_star_MA_T_en Rev. 1.2.1 - 08/2014...
  • Page 3: General Assembly Instructions

    BST eltromat system. • Chapter 4: This chapter describes the integration of the BST eltromat system into a network (required for remote service and other network functions).
  • Page 4: Qualified Personnel

    • Installation, commissioning / start-up and operation are only permis- sible in closed production facilities. • Only use original BST eltromat spare parts. Only this will ensure that function safety is maintained. • Unauthorised modifications (mechanical / electrical) are expressively forbidden.
  • Page 5: Structure Of The Safety Instructions

    register • For installation, commissioning / start-up and operation of this system adhere to the current valid safety and accident prevention regulations. • Electrical components may only be assembled in de-energized con- dition. • Motors must be assembled in accordance with the assembly method (flange / foot assembly) the motor manufacturer stipulates / provides in his own assembly manual.
  • Page 6: Warning Of Damage To Assets

    register Signal words DANGER! Warns of imminent danger. Consequences of non-observance: death or serious injury. WARNING! Warns of a possibly very dangerous situation. Possible consequences of non-observance: death or serious injury. CAUTION! Warns of a possibly dangerous situation. Possible consequences of non- observance: Slight, minor injuries.
  • Page 7: Liability

    Furthermore, the General Sales and Delivery terms of BST eltromat apply. 1.8 Warranty and guarantee The General Sales and Delivery terms of BST eltromat as well as the terms of the individual order apply. regi_star_MA_Kap_1_en...
  • Page 8: System Overview And Safety Instructions For Register Control Systems

    register System overview and safety instructions for register control systems Review This chapter gives an overview about the register control components. Moreover, this chapter contains a summary off all safety instructions and which need to be observed for register control assembly works. 2.1 Components of a Register Control System A register control system consists of the following components: •...
  • Page 9: Safety Instructions

    register 2.2 Safety Instructions The following safety instructions must be observed for the assembly of the register controller: WARNING! Guarantee security at the components assembly location before starting the assembly works. During the entire assembly works, the printing press must be fully stopped and secured against restart. Possible consequences of non-observance can be death or serious injury.
  • Page 10 CAUTION! Danger of crushing! Pinch points can occur between the linear roller (being driven by BST eltromat) and other machine compo- nents (e. g. guide rollers, bars, dryers, etc.). Consider the motor-driven adjustment of the linear roller in the risk assessment of the complete machine.
  • Page 11: Register Control Assembly

    register Register Control Assembly Review This chapter describes the assembly of all register control components. All requirements the assembly / installation location needs to fulfill will be cited. Moreover, important safety instructions will be given and, if necessary, the operating steps will be described in particular. 3.1 Traverse Bar Assembly The traverse bar serves to assemble the sensing head/measuring camera and is set across the web on the machine stand.
  • Page 12 register In addition, the required space for the respective traverse bar type is indicated in the illustration. Fig. 3.2 All relevant information on your register controllers traverse bar type can be found in the customer documentation under MECHANICAL DRAWINGS. Assembly Methods There are three different methods to assemble the traverse bar.
  • Page 13 register manual and in the assembly instructions of the traverse bar. If you are using a motorized traverse bar: Do not use the supplied terminal box in explosive areas! The following safety instructions are only relevant for the motorized variants of the traverse bar: WARNING! Danger of explosion! The traverse bar is used in zone 1.
  • Page 14 register Assembly Location At the assembly location, it must be provided that • the side walls of the machine stand have a sufficient load-bearing capacity. The required load-bearing capacity is calculated as follows (a is the length of the traverse bar): a [mm] * 0,008 + 1 [kg] (manually adjustable traverse bar) a [mm] * 0,001 + 5 [kg] (motorised traverse bar) •...
  • Page 15: Register Sensor Assembly

    register • Adjust the traverse bar precisely. Take the above-mentionned requi- rements into account. • Screw / arret the assembly counter pieces to fix the traverse bar! For further advice on mounting the terminal box and on the traverse bars operation conditions, please see the provided documentation.
  • Page 16 register Assembly Instructions • Mount the shaft encoder, depending on the type of drive, on the main drives or on the counter pression cylinders shaft. • The shaft encoder must be mounted in a transmission ratio corres- ponding to the application (e.g. 1:1). •...
  • Page 17: Control Unit Assembly

    register If you use the shaft encoder in an explosive area, you have to install a terminal box, to which the shaft encoders cables are connected. The terminal box falls in the machine category 3G and may only be used in zone 2 and in non-explosive areas.
  • Page 18 register Fig. 3.5 ATTENTION! Never transport the control unit by means of pure muscle strength. Use only appropriate means of transport such as fork trucks, elevating trucks and truck cranes. Back damages and other injuries can be consequence of non-observance. The control unit may only be used in non-explosive areas.
  • Page 19: Mounting Plate Assembly

    register For further information on the control unit, please see the provided documentation. 3.6 Mounting Plate Assembly It is possible to purchase the register control hardware without control unit. In this case, the mere construction groups are delivered on mounting plates. They can be mounted into an existing console or into a tall cupboard.
  • Page 20: Assembly Of The Drives For Linear Roller Positioning (Option)

    CAUTION! Danger of crushing! Pinch points can occur between the linear roller (being driven by BST eltromat) and other machine compo- nents (e. g. guide rollers, bars, dryers, etc.). Consider the motor-driven adjustment of the linear roller in the risk assessment of the complete machine.
  • Page 21: Laying And Connecting Cables

    register CAUTION! Danger of burning! The surfaces of the drive motors can reach a temperature of 140° C during operation. Therefore equip the motors with a protection against contact. Otherwise burnings can be the consequence. Also refer to the manufacturer documentation of the drive motors on this topic.
  • Page 22 register Fig. 3.8 For further information on electrical installation works, see chapter E- CAD plans in the customer documentation! Connecting cables WARNING! Electrical voltage! Ensure safety at the connection points by means of de-energizing the circuits! Death or serious injury can be consequences of non-observance! STOP! De-energize the concerned circuits in order to avoid damages on the system!
  • Page 23 register Installing cables Consider the following advice when installing the cables in the control cabinet: Insert the cables through the cable entry in the socket of the control cabinet. Fix the cables at the strain relief rail to protect the cables from mechanical stress.
  • Page 24: Remote Service And Other Network Functions

    LAN. Fig. 4.1 Remote service When using the remote service, a VPN tunnel to BST eltromat in Germany is built up as required (initiated by push button) via the customer LAN and, thus, via his/her internet access regi_star_MA_Kap_4_en Rev.
  • Page 25: Direct Network Integration Of An Bst Eltromat System

    3. Standard Gateway address in the customer LAN Alternative If it is not possible to integrate the BST eltromat router into the customer network, a separate ADSL access including ADSL modem can be provided alternatively by the customer. In this case, the BST eltromat router operates as an ADSL router.
  • Page 26 2. corresponding netmask 3. Standard Gateway address in the customer LAN Alternative If it is not possible to integrate the BST eltromat system into the customer network, a separate ADSL access including ADSL modem can be provided alternatively by the customer.

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