Kemppi DIGITAL CONNECTIVITY MODULE Operating Manual
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Kemppi DIGITAL CONNECTIVITY MODULE Operating Manual

Kemppi DIGITAL CONNECTIVITY MODULE Operating Manual

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Digital Connectivity Module (DCM)
Operating manual - EN
DIGITAL CONNECTIVITY MODULE (DCM)
Operating manual
1
© Kemppi
1921370 / 2212

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Summary of Contents for Kemppi DIGITAL CONNECTIVITY MODULE

  • Page 1 Digital Connectivity Module (DCM) Operating manual - EN DIGITAL CONNECTIVITY MODULE (DCM) Operating manual © Kemppi 1921370 / 2212...

  • Page 2: Table Of Contents

    Digital Connectivity Module (DCM) Operating manual - EN CONTENTS 1. General 1.1 Equipment description 2. Installation 2.1 Mounting on equipment 2.2 Connecting cables 2.3 Installing WeldEye App 2.4 Android operating system settings 3. Operation 3.1 Pairing with mobile device 3.2 Settings 3.3 Using WeldEye App...

  • Page 3: General

    DCM is synchronized with the WeldEye welding management software cloud via WeldEye App. DCM uses wireless Bluetooth technology for communicating with the mobile device. DCM and WeldEye App are a new alternative for Kemppi's Smart Reader device. It is compatible with the following Kemppi welding equipment: •...
  • Page 4 While every effort has been made to ensure that the information contained in this guide is accurate and com- plete, no liability can be accepted for any errors or omissions. Kemppi reserves the right to change the spe- cification of the product described at any time without prior notice. Do not copy, record, reproduce or transmit the contents of this guide without prior permission from Kemppi.

  • Page 5: Equipment Description

    WeldEye App is connected. (C) Additional requirements • Bluetooth-enabled mobile device running Android 6.0 (or newer) and WeldEye App • Internet connection available for the mobile device running WeldEye App • Kemppi's WeldEye welding management software account. © Kemppi 1921370 / 2212...
  • Page 6 Digital Connectivity Module (DCM) Operating manual - EN EQUIPMENT IDENTIFICATION Serial number Serial number of the device is marked on the rating plate or in another distinctive location on the device. Quick Response (QR) code The serial number and other device-related identification information may also be saved in the form of a QR code (or a barcode) on the device.

  • Page 7: Installation

    Digital Connectivity Module (DCM) Operating manual - EN 2. INSTALLATION Do not power on the equipment before the installation is complete. "Mounting on equipment" on the next page "Connecting cables" on page 11 "Installing WeldEye App" on page 12 "Android operating system settings" on page 15 Before installation Check the contents of the packages and make sure the parts are not damaged.

  • Page 8: Mounting On Equipment

    Digital Connectivity Module (DCM) Operating manual - EN 2.1 Mounting on equipment The DCM device can be fixed on the side of a power source or a wire feeder either with the factory-fitted mounting tape or with an optional DIN rail.
  • Page 9 Digital Connectivity Module (DCM) Operating manual - EN Let the mounting tape's adhesive cure for 30 minutes. Due to the velcro-type mounting tapes, it is now possible to detach and attach the DCM device if needed. Mounting on DIN rail (optional) Note that the rail installation typically requires drilling fixing holes on the fixing surface for the rail itself.
  • Page 10 Digital Connectivity Module (DCM) Operating manual - EN © Kemppi 1921370 / 2212...

  • Page 11: Connecting Cables

    Digital Connectivity Module (DCM) Operating manual - EN 2.2 Connecting cables For normal operation, the DCM box requires only the CAN cable to be connected. Unused DCM connectors are covered. Leave the covers in place. Connect the CAN cable to the power source or to the wire feeder.

  • Page 12: Installing Weldeye App

    Operating manual - EN 2.3 Installing WeldEye App You must have Kemppi's WeldEye welding management software account already in use before signing into WeldEye App on a mobile device. Scan the QR code below or search for 'WeldEye App' in Google's Play Store.
  • Page 13 Digital Connectivity Module (DCM) Operating manual - EN >> In the WeldEye App, select Scan QR code and aim the mobile device's camera at the QR code on the computer screen. Once the login process is completed, the mobile device as well as the welding equipment connected to the WeldEye App are associated with your organization in the WeldEye welding management software.
  • Page 14 Digital Connectivity Module (DCM) Operating manual - EN With some Android mobile device models it is necessary to disable the Android operating system's power saving and optimizing features for the WeldEye application. Otherwise the operating system may shut down the WeldEye App processes on the mobile device and therefore prevent welding data transmission.

  • Page 15: Android Operating System Settings

    Digital Connectivity Module (DCM) Operating manual - EN 2.4 Android operating system settings To prevent the Android operating system's battery saving and optimizing features from automatically shutting down WeldEye App, please do the following: Due to the vast amount of Android mobile device makes and models, these instructions are only for generic ref- erence.

  • Page 16: Operation

    Digital Connectivity Module (DCM) Operating manual - EN 3. OPERATION "Pairing with mobile device" on the next page "Settings" on page 18 "Using WeldEye App" on page 21 "During welding" on page 28 "Completing welding tasks with WeldEye App" on page 29 "Synchronizing welding data" on page 30 "Resetting"...

  • Page 17: Pairing With Mobile Device

    Digital Connectivity Module (DCM) Operating manual - EN 3.1 Pairing with mobile device In order to activate the DCM device and to access the welding data collected by the DCM device, a mobile device run- ning the WeldEye App must be connected to the DCM device via Bluetooth connection.

  • Page 18: Settings

    Digital Connectivity Module (DCM) Operating manual - EN 3.2 Settings The "Cable compensation" below and "Diagnostics" on the next page settings in the WeldEye App can be accessed by clicking the settings icon at the top of the home view.
  • Page 19 Digital Connectivity Module (DCM) Operating manual - EN Enter the value. Repeat with the other adjustment value. When ready, click OK. Diagnostics This settings view includes information on application version, connected organization, device information, used net- work connection and available memory, for example.
  • Page 20 Digital Connectivity Module (DCM) Operating manual - EN To export log files: >> Select Export log files. >> Once WeldEye App has finished sending the log information, the log's ID string is shown for later reference. >> Select Close to exit the log export dialog.

  • Page 21: Using Weldeye App

    Digital Connectivity Module (DCM) Operating manual - EN 3.3 Using WeldEye App • "Selecting user (welder)" below • "Selecting reason code" below • "Selecting work order" on the next page • "Selecting Welding Procedure Specification (WPS)" on page 24. • "Selecting filler material" on page 26 •...
  • Page 22 Digital Connectivity Module (DCM) Operating manual - EN Select a reason code best suited for the current situation. The selected reason code is applied immediately once selected and a time counter is started. No reason code returns the status to 'Working'.
  • Page 23 Digital Connectivity Module (DCM) Operating manual - EN Choose a weld on the work order or click Select work order to continue without selecting a specific weld. If a Weld- ing Procedure Specification (WPS) is saved for the selected weld, the WPS is automatically activated.
  • Page 24 Digital Connectivity Module (DCM) Operating manual - EN Selecting Welding Procedure Specification (WPS) It is advisable to select the Welding Procedure Specification (WPS) before choosing the filler wire and/or the shielding gas used. Recommendations for both are then sourced from the WPS.
  • Page 25 Digital Connectivity Module (DCM) Operating manual - EN The basic information of the selected WPS is also shown in the home view. For more detailed WPS information, click the info (i) symbol on the right. The weld pass in the selected WPS can be changed by clicking the WPS pass number in the home view.
  • Page 26 Digital Connectivity Module (DCM) Operating manual - EN Selecting filler material Click Select filler material. Select the filler material used. If a Welding Procedure Specification (WPS) is already selected, and if the WPS includes a recommendation for the filler material, the recommended filler material is shown first on the list.
  • Page 27 Digital Connectivity Module (DCM) Operating manual - EN Selecting shielding gas Click Select shielding gas. Select the shielding gas used. If a Welding Procedure Specification (WPS) is already selected, and if the WPS includes a recommendation for the shielding gas, the recommended shielding gas is shown first on the list.

  • Page 28: During Welding

    Digital Connectivity Module (DCM) Operating manual - EN 3.4 During welding During welding, the WeldEye App displays an informative visualization of the welding parameters and weld progress. This view is for informational purposes only. The settings and parameter values shown cannot be changed during welding in the WeldEye App.

  • Page 29: Completing Welding Tasks With Weldeye App

    Digital Connectivity Module (DCM) Operating manual - EN 3.5 Completing welding tasks with WeldEye App In the home view, select the work order or weld for completion. At the bottom of the view, select Complete work order / weld (depending on the previous selection).

  • Page 30: Synchronizing Welding Data

    Digital Connectivity Module (DCM) Operating manual - EN 3.6 Synchronizing welding data Whenever the DCM and the WeldEye App are paired and in contact via Bluetooth, the welding data on the welding equipment is automatically synchronized. Note that the synchronization with the WeldEye welding management soft- ware cloud requires a working internet connection.

  • Page 31: Resetting

    Digital Connectivity Module (DCM) Operating manual - EN 3.7 Resetting The DCM can be reset to factory settings with a long-press of the button on the module. Ensure that the DCM is ready and available: Blue LED blinks infrequently. Press the button on the DCM box for 30 seconds: >>...

  • Page 32: Disconnecting

    Digital Connectivity Module (DCM) Operating manual - EN 3.8 Disconnecting You can disconnect the WeldEye App from the DCM and connected welding equipment. In the home view, select the currently connected equipment. Click Disconnect to disconnect from the currently connected equipment.

  • Page 33: Updating Dcm

    Digital Connectivity Module (DCM) Operating manual - EN 3.9 Updating DCM To update the Digital Connectivity Module (DCM) firmware, follow these instructions. Download update Sign in to WeldEye cloud on your computer. Connect an available USB memory stick to the computer.

  • Page 34: Technical Data

    Digital Connectivity Module (DCM) Operating manual - EN 4. TECHNICAL DATA Feature Description Value Operating voltage 12...48 V Operating temperature range -20...40°C Degree of protection IP class IP24 External dimensions LxWxH 30 x 104 x 171 Weight without accessories 0.235 kg Wireless communication type Bluetooth 4.2 (2.4 GHz), dual mode...

  • Page 35: Ordering Codes

    Digital Connectivity Module (DCM) Operating manual - EN 5. ORDERING CODES Product Ordering code Digital Connectivity Module (DCM) 6265051 © Kemppi 1921370 / 2212...

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