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SIGMATEK HGW Configuration

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HGW-BWH
Configuration
Quick Guide
Date of creation: 10.01.2019
Version date: 17.05.2022
Article number: XX-XXX-XXXX-E

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Summary of Contents for SIGMATEK HGW

  • Page 1 HGW-BWH Configuration Quick Guide Date of creation: 10.01.2019 Version date: 17.05.2022 Article number: XX-XXX-XXXX-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that occur through...

  • Page 3: Table Of Contents

    CONFIGURATION HGW-BWH Table of Contents 1 HGW-BWH Configuration 2 General Information 3 Required Components 3.1 Hardware 3.2 Software 4 Hardware Configuration 4.1 BWH 4.2 HGW 4.3 PLC 5 Software Configuration 5.1 Create Connection to the Device 5.1.1 USB Cable 5.1.2 Network Cable 5.1.3 WLAN Access Point...
  • Page 4 HGW-BWH CONFIGURATION 6.4 User Guidelines 7 Factory Settings 7.1 5 GHz (IP 10) Default Values 7.2 2.4 GHz (IP 11) Default Values 7.3 Ethernet IP 1 Default Values 8 Create Connection to the Device 8.1 Connecting the Panels in Delivery Condition 8.1.1 Connecting via WLAN...
  • Page 5 11.1 Dual WLAN (RSDB) Access Point with DHCP Server for the BWH 001 11.1.1 C:\autoexec.lsl 11.1.2 C:\lslsys\rsdbd.conf 11.1.3 C:\lslsys\dhcpd.conf 11.2 Dual WLAN (RSDB) Client with DHCP Client for the HGW 1033-3 11.2.1 C:\autoexec.lsl 11.2.2 C:\lslsys\wireless.conf 11.2.3 C:\lslsys\wireless2.conf 12 Channel Settings for Accesspoint 12.1 EU/RED Channel Settings...

  • Page 6: Hgw-Bwh Configuration

    HGW-BWH CONFIGURATION 1 HGW-BWH Configuration This document explains the configuration of a HGW and BWH with the associated components. A suitable training video can be found here: Initial startup of the cable-free HGW 1033 operating panel Page 4 17.05.2022...

  • Page 7: General Information

    Detailed information can be found in the following documentation: Connection Cables for Operating Devices Technical Manual HGW Technical Manual BWH HGW IP Configurator.xlsx (= Configuration file) Safety System Handbook This and additional documents can be downloaded from our website or obtained through SIGMATEK Support (www.sigmatek-automation.com).

  • Page 8: Required Components

    HGW-BWH CONFIGURATION 3 Required Components 3.1 Hardware HGW & BWH 1 CPU 1 SAFETY CPU 3.2 Software LASAL CLASS Page 6 17.05.2022...

  • Page 9: Hardware Configuration

    CONFIGURATION HGW-BWH 4 Hardware Configuration 4.1 BWH Unpack the BWH The antenna are pre-mounted and must tightened by hand. Otherwise unpack the antenna mount them and screw them down hand-tight. For SMA connectors, a special torque wrench with a maximum of 1 Nm is recommended.

  • Page 10: Hgw

    The next steps are described in chapter 5 Software Configuration. 4.2 HGW Unpack the HGW The antenna are pre-mounted and must tightened by hand. Otherwise unpack the antenna mount them and screw them down hand-tight. For SMA connectors, a special torque wrench with a maximum of 1 Nm is recommended.
  • Page 11 HGW-BWH Remove the protective cap from the rear magnet connector. Mount the HGW onto the active base station and wait for at least 5 seconds. During this time, battery data is exchanged and the battery is calibrated. To avoid interrupting this process, wait until the specified time has elapsed before removing the HGW from the base station.
  • Page 12 HGW-BWH CONFIGURATION If the HGW is charging, the On button blinks in the charging rhythm. After at least 5 seconds, the HGW can be turned on with a press of the On/off button. The HGW starts. Page 10 17.05.2022...

  • Page 13: Plc

    CONFIGURATION HGW-BWH 4.3 PLC This description is based on the following example configuration. Sample configuration 17.05.2022 Page 11...

  • Page 14: Software Configuration

    WLAN-Configuration 5.1.1 USB Cable SIGMATEK uses USB-C sockets in the HGW and BWH product series. Connect an appropriate USB cable with the device to configure (HGW/BWH) and your computer. INFORMATION Under some circumstances, it may be necessary to install the required USB drivers for the SIGMATEK devices.

  • Page 15: Software

    LASAL Machine Manager – Software and project management LASAL CLASS 2 – control programming LASAL SCREEN – visualization LASAL SAFETYDesigner – safety technology 5.3 Templates To make the setup comfortable, we will use the “HGW Template” provided in the Machine Manager. 5.4 Planning Help SUBNET SUBNET...

  • Page 16: Loading The Project

    HGW-BWH CONFIGURATION 5.5 Loading the Project Start the LASAL Machine Manager. In the Machine Manager, create a new solution. Page 14 17.05.2022...
  • Page 17 CONFIGURATION HGW-BWH Select the HGW template. Click on “Next” to continue. Next, select the online connection and resolution. 17.05.2022 Page 15...
  • Page 18 HGW-BWH CONFIGURATION INFORMATION Special characters Note that in the station name, no special characters are allowed. If special characters are used in the name, the “Next” button is not enabled. S-DIAS-PLC: Page 16 17.05.2022...

  • Page 19: Bwh Configuration

    CONFIGURATION HGW-BWH 5.5.1 BWH Configuration Create the network configuration using the HGW IP Configurator.xlsx. 17.05.2022 Page 17...
  • Page 20 CONFIGURATION Normally, the suggested configuration can be used unchanged for a quick initial start-up. Only the serial number of your device (BWH, HGW) has to be entered. This is required since many settings, such as SSIDs are matched to it.
  • Page 21 CONFIGURATION HGW-BWH 17.05.2022 Page 19...
  • Page 22 HGW-BWH CONFIGURATION Using the file commander, connect to the BWH. Page 20 17.05.2022...
  • Page 23 Select the autoexec.lsl file and open it using the F4 key. Check the contents with the BWH tab in the HGW IP Configurator.xlsx and copy the content from the Config file to the autoexec.lsl file of the control. With “Save on PLC”, save the contents to the control.
  • Page 24 HGW-BWH CONFIGURATION Copy the xls report contents to the PLC for the corresponding file as follows. Open the lslsys folder on the device. Open rsdbd.conf with the F4 button. Page 22 17.05.2022...
  • Page 25 With C:\lslsys\wireless.conf and wireless2, follow the same process shown in the configuration file. Next, connect the PC with the HGW via USB cable. Compare and update the files in the HGW with the files specified in the configuration file under the tab “HGW”.
  • Page 26 If you should get a timeout instead of the bytes sent and received, compare the IP addresses of the files on the devices with those in the . „HGW IP Configurator.xlsx“. If all other devices are accessible, restart the device. If this is also successful, the configuration is complete.
  • Page 27 CONFIGURATION HGW-BWH Connect The PC to the BWH via USB. Open the Machine Manager and open the Machine Control project of the BWH contained therein. The LASAL CLASS 2 program then opens. Go online via RS232 (USB cable). 17.05.2022 Page 25...
  • Page 28 HGW-BWH CONFIGURATION The BWH is now configured. Page 26 17.05.2022...

  • Page 29: Hgw Configuration

    HGW-BWH 5.5.2 HGW Configuration The HGW is now connected with the computer via USB and in the Machine Manager, the control project of the HGW is started. If necessary, first end the online connection to the Machine Manager by clicking the icon.
  • Page 30 HGW-BWH CONFIGURATION Next, load the process project into the operating device. Page 28 17.05.2022...
  • Page 31 CONFIGURATION HGW-BWH The visualization project is now also loaded into the HGW. 17.05.2022 Page 29...
  • Page 32 HGW-BWH CONFIGURATION The same process is now used to connect with the control (CP) via USB and load the control project (PLC). Page 30 17.05.2022...

  • Page 33: Loading The Safety Project

    CONFIGURATION HGW-BWH 5.5.3 Loading the Safety Project Once the above is completed, the Safety project must then be loaded. This is integrated into the template but for safety reasons, it must be manually added to the solution. To add a Safety project, expand the “Control Project” in the Machine Manager – called “PLC”...
  • Page 34 HGW-BWH CONFIGURATION The Safety project is now located in your solution. With a double-click on the Safety project, the Safety Designer is opened. Here, open the SCP111 (+) as needed and with a double-click on NotAus, the Safety network of the emergency stop. A double click on HGW_Login opens the network responsible for coupling with the machine.
  • Page 35 CONFIGURATION HGW-BWH To now load the LASAL CLASS 2 project into the hardware, open LASAL CLASS 2, connect with the device and click Download. If a message is displayed, asking whether the architecture should be changed to “ARM”, confirm it with “OK, check the box for “Save Project on PLC”...
  • Page 36 HGW-BWH CONFIGURATION If this error message is shown, there is an RS232 connection still open in another LASAL tool. Close this connection and run the last step again. Page 34 17.05.2022...
  • Page 37 CONFIGURATION HGW-BWH If you did not assign a password for the Safety control, assign one now as follows. By default, no password is assigned. 17.05.2022 Page 35...
  • Page 38 HGW-BWH CONFIGURATION Log into the Safety control (HW) as follows. Enter your selected password here. Page 36 17.05.2022...
  • Page 39 CONFIGURATION HGW-BWH If a hardware error occurs, ensure that the Safety module is supplied with power correctly. If this is not the case, a hardware error is detected. (also if you only want to use one channel). (e.g. with STO 081) 17.05.2022...
  • Page 40 HGW-BWH CONFIGURATION Page 38 17.05.2022...
  • Page 41 CONFIGURATION HGW-BWH 17.05.2022 Page 39...
  • Page 42 HGW-BWH CONFIGURATION The project now runs in the safe control (however, only for 1 hour since it is not yet “set verified”). To permanently install your program, you must mark the download as verified. For this purpose, the application must run in the module. Next, proceed as follows: Page 40 17.05.2022...
  • Page 43 This process stops the active program. The application must therefore be restarted. After downloading, an existing connection to the HGW is lost. Restart the control and devices. Your project is now correctly loaded in the device and can now be used.

  • Page 44: Configuring Wlan Interfaces

    6.2 Important Guidelines for WLAN Security SIGMATEK recommends the use of WPA2 encryption. The longer the password that is selected, the more secure the connection. Passwords must have a length of at least 8 characters and a maximum of 63 characters.

  • Page 45: Factory Settings

    Password 12345678 192.168.2.1 Subnet mask 255.255.255.0 INFORMATION SIGMATEK products are delivered without an ac and installed DHCP server. How to install and use the DHCP server is explained in this document. 7.3 Ethernet IP 1 Default Values 10.10.150.1 Subnet mask 255.255.255.0...

  • Page 46: Create Connection To The Device

    8.1 Connecting the Panels in Delivery Condition 8.1.1 Connecting via WLAN SIGMATEK products are delivered with a predefined configuration to enable quick initial- access to the device for defining the basic configuration, or adapting it to your environment and networks.

  • Page 47: Connecting Via Ethernet

    8.1.3 Connecting via USB Connect an appropriate USB cable with the control and your computer. SIGMATEK uses USB Type C connectors for products of the HGW and BHW series. The required cable type can be found in the product handbook.

  • Page 48: Connecting Over A Network Interface

    HGW-BWH CONFIGURATION 8.2.1 Connecting over a Network Interface To create a connection to the device through a network interface (WLAN or Ethernet), perform the following steps in LASAL CLASS 2: 1. Open LASAL CLASS 2 2. In the menu tab select the item “tools” -> “Advanced Debug Tools” and open the item “Diagnosis Tool...”...

  • Page 49: Connecting Via Usb

    CONFIGURATION HGW-BWH 8.2.2 Connecting via USB To create a connection to the device through a USB interface, perform the following steps in LASAL CLASS 2: 1. Open LASAL CLASS 2. 2. In the menu tab select the item “tools” -> “Advanced Debug Tools” and open the item “Diagnosis Tool...”...

  • Page 50: Configuring The Device

    HGW-BWH CONFIGURATION 9 Configuring the Device With an active online connection, open the “File Commander” to make the necessary changes to the files. 9.1 File Structure and Paths The following files must be modified to create a network connection or individualize the access point.
  • Page 51 CONFIGURATION HGW-BWH Parameters Description channel_10 / 11 Channel for the 2.4 GHz network (11) or 5 GHz network (10) bandwidth_10 / 11 With the “bandwidth” parameter, the bandwidth used by the network (2.4 or 5 GHz) can be connected.If the parameter is commented out, the default values are used here which are marked in green in the following table.

  • Page 52: File Structure And Parameters Wireless.conf And Wireless2.Conf

    HGW-BWH CONFIGURATION Parameters Description set, but 20 dBm is allowed), the RF power is automatically reduced.This parameter is commented out by default and the device operates with the maximum RF power permitted according to the country code. radio With this parameter, sending via WLAN can be disabled.Possible values:0 = sending disabled1 = sending enabledThis parameter is commented out by default and sending enabled.

  • Page 53: Configuring A Dual Wlan (Rsdb) Access Points

    CONFIGURATION HGW-BWH Parameters Description ssid Here, the network name of the access point (BWH 001) is entered. This entry can have a maximum length of 31 characters (see Configuration Access Point) PSK is the WLAN password for the network. This must have a minimum length of 8, and a maximum of 63 characters.

  • Page 54: Configuring A Dual Wlan (Rsdb) Client Device

    HGW-BWH CONFIGURATION In the above configuration, IP 10 is the 5 GHz network and IP 11 is the 2.4 GHz network. Save the changes using the “Save onPlc”. button. 2. Open the “C:\lslsys\rsdbd.conf” file The possible configurations and parameters are described under 9.1.2 File Structure and Parameters rsdbd.conf...

  • Page 55: Configuring A Single Wlan Access Point

    CONFIGURATION HGW-BWH change the required connection parameters. Information on the file structure and parameters can be found here: 9.1.3 File Structure and Parameters wireless.conf and wireless2.conf Save the changes using the “Save on Plc” button. 4. Restart the device for all settings to take effect.

  • Page 56: Configuring A Single Wlan Client Device

    HGW-BWH CONFIGURATION 9.5 Configuring a Single WLAN Client Device To configure an access point in single WLAN mode (for IP 10 in this example), follow the steps below: 1. Open the “C:\autoexec.lsl” file and if not available, insert the following lines at the end of the file: SET IP 10 HOSTADDR 192.168.1.2...

  • Page 57: Miscellaneous Settings

    Here, optional settings not required for operating the system are documented. 10.1 DHCP Server 10.1.1 Installing the DHCP Server The DHCP server is not installed in SIGMATEK controls by default. The installation packet can be requested via SIGMATEK support. Installation: 1.

  • Page 58: Configuring The Dhcp Server

    HGW-BWH CONFIGURATION Parameters Description default-lease-time Indicates how long a queried IP address is reserved for a client in seconds, before it Required parameters should request an extension. Global entry max-lease-time Indicates how long a queried IP address can be possessed by a client in seconds, before Required parameters it must request an extension.
  • Page 59 CONFIGURATION HGW-BWH 1. Open the “C:\autoexec.lsl” file and if not available, insert the following lines at the end of the file: SET IP 10 HOSTADDR 192.168.1.1 SET IP 10 SUBNET 255.255.255.0 SET IP 11 HOSTADDR 192.168.2.1 SET IP 11 SUBNET 255.255.255.0...

  • Page 60: Dhcp Client

    10.2 DHCP Client The DHCP client is installed as a standard element in every SIGMATEK control and is always available. 10.2.1 Configuring the DHCP Client 1.

  • Page 61: Configurations Examples

    CONFIGURATION HGW-BWH 11 Configurations Examples 11.1 Dual WLAN (RSDB) Access Point with DHCP Server for the BWH 001 11.1.1 C:\autoexec.lsl REM +---------------------------------------------+ REM |          LASAL OS Installation              | REM |    S i g m a t e k   G m b H  & C o K G     | REM |              www.sigmatek.at                |...

  • Page 62: C:\Lslsys\Dhcpd.conf

    192.168.1.0 netmask 255.255.255.0 {   range 192.168.1.100 192.168.1.200;   default-lease-time 600;   max-lease-time 7200; 11.2 Dual WLAN (RSDB) Client with DHCP Client for the HGW 1033-3 11.2.1 C:\autoexec.lsl REM +---------------------------------------------+ REM |          LASAL OS Installation              | REM |    S i g m a t e k   G m b H  & C o K G     | REM |              www.sigmatek.at                |...

  • Page 63: C:\Lslsys\Wireless.conf

    CONFIGURATION HGW-BWH SET EVENTLOG ON SET OSHEAP 120000 REM 5GHz WLAN IP Settings SET IP 10 HOSTADDR DHCP REM 2,4GHz WLAN IP Settings SET IP 11 HOSTADDR DHCP CALIB CHECK SET RUNTIME 30 LSLLOAD 11.2.2 C:\lslsys\wireless.conf ctrl_interface=/var/run/wpa_supplicant # Configuration for the 5GHz WLAN Client Network ...

  • Page 64: Channel Settings For Accesspoint

    HGW-BWH CONFIGURATION 12 Channel Settings for Accesspoint 12.1 EU/RED Channel Settings 12.1.1 2.4 GHz WLAN 12.1.1.1 20 MHz bandwidth Example entry in rsdbd.conf: channel_11 = 6 bandwith_11 = 20 Terms of Use: Channel 1-13: max. 100 mW Page 62 17.05.2022...

  • Page 65: Ghz Wlan

    CONFIGURATION HGW-BWH INFORMATION To optimally utilize the available frequency band, the WLAN channels and channel width must be selected correctly. For a WLAN with IEEE 802.11g or 802.11n, the channels are arranged according to the 5- or 6-interval rule to operate several access points next to each other optimally.

  • Page 66: 20 Mhz Bandwidth

    HGW-BWH CONFIGURATION 12.1.2.1 20 MHz bandwidth Adjustable channels in rsdbd.conf: 36,40,44,48,149,153,157,161,165 Example Configuration:channel_10 = 36bandwith_10 = 20 Terms of Use Channel 36-48: indoor use only and max. 200 mW(Channel 0 -11) Short Range Devices max. 25 mW 12.1.2.2 40 MHz bandwidth WLAN channels in the 40 MHz band are usually assigned the channel numbers in intervals of 8 (38, 46, 151, 159).

  • Page 67: 2022

    CONFIGURATION HGW-BWH INFORMATION These tables were created with the highest care. Legislative authorities may make regulatory changes at any time, whereby the terms of use may also change. In addition to the national standards and laws, observe special regional regulations.

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