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Summary of Contents for Piranha PII-140
- Page 1 INSTRUCTIONS REPAIR PARTS MANUAL PIRANHA IRONWORKER MODEL NO. PII-140 Publication July 2019 Be sure to register your www.piranhafab.com model and serial number to receive Piranha Service 800-338-5471 and Product Updates.
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Page 2: Warranty
Warranty Piranha / MegaFab will replace (F.O.B. our factory) or refund the purchase price for any goods which are defective in materials and workmanship within 12 months of date of purchase. The buyer must return the warranty registration card within thirty-(30) days of... -
Page 3: Safety Precautions
Safety Precautions The operator of this machine should thoroughly understand this manual before starting any operation. Wear eye protection at all times. Use the proper voltage outlet for your machine. Assure that all guards and cover shields are down before starting machine. CAUTION: Do not remove guards. -
Page 4: Standards Compliance
In addition, all of the machines meet the current "Ontario Hydro" electrical code for proper manufacture of the electrical circuits. Hydraulic System Design/Manufacture: Hydraulic components used in Piranha machines are approved by NFPA (National Fluid Power Association), and those approval numbers can be traced through the manufacturer's part numbers. - Page 5 Introduction The Piranha Ironworker is a compact hydraulic powered unit that provides you several important advantages surpassing most other ironworkers in today's market, and offering, for your shop, a one stop ironworking center. It shears, punches, bends, notches, and copes; all in a low silhouette, efficiently designed unit resulting in minimal floor space requirements.
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Page 6: Machine Specifications
Machine Specifications Hydraulic System Drive Motor……………………………………………………..20HP 230/460 volt 3 phase Hydraulic tank capacity…………………………………………………….…...…40 gallons Hydraulic oil………………………………………………..… Mobile DTE 13 or equivalent ISO Grade 32-Consult your local distributor for cross reference Working Surface Platen……………………………………………………………………… …………….16”×36” Coping…………………………………………………………………………………….19”×20” Capacities Punch.…………………………………Maximum 1 3/4" thru 1" thick material or 140 tons Bending……………………………..…………………….………………Maximum 140 tons Punch End………………………………..…………..…………………..Maximum 140 tons Bar………………………………………………..….…………..2"... -
Page 7: Installation
Lifting The lifting lug system on the Piranha is an integral part of the machine. Use a device with adequate lifting capacity to handle the Piranha. CAUTION: Unit is extremely top heavy!!! Lifting from the underside of the machine may cause damage to the cabinet structure. -
Page 8: Maintenance Tools List
Maintenance Tools List The following tools are required for performing maintenance and to assist you in troubleshooting your machine: 1. Grease gun with a flexible connection 2. Open end wrenches - 3/4" thru 1-1/4" 3. Adjustable wrench – 1-1/2" thru 2-1/4" opening 4. - Page 9 Lubrication General The importance of correct Lubrication cannot be overemphasized. Under no circumstances should the machine be operated without complying without the lubrication requirements set forth in this publication. Lubrication Diagram Lubrication Chart Type Station Part Lubricated Frequency Instructions Lube Trunion Pin - On Side Every .40 Hours Apply Grease Gun Mobile HB Trunion Pin - Off Side...
- Page 34 PII140 ELECTRICAL ENCLOSURE PART # 0278640-2 Figure and Part Number Description Qty. Index No. RP-1 0591602 Disconnect T0727 Disconnect Shaft T0781 Fuse Motor Short Circuit 208V T0780 Fuse Motor Short Circuit 230V T0777 Fuse Motor Short Circuit 460V Fuse Motor Short Circuit 575V T0784 Fuse Block Motor Short Circuit 208/230V T0782...
- Page 35 PII REAR BOX ASSEMBLY PART #0278630-1 Figure and Part Number Description Qty. Index No. RP-1 0591608 Joystick 0531644 Contact Block 0591608-1 Joystick Assy. (W/Contact Blocks) 0531643-1 Push Pull Button 05316121-1 Contact Block with Base N.C. 0531695-1 Selector Switch 2-Position 0531678-1 Mounting Base with 2-N.O.
- Page 36 PII REAR LIMIT SWITCH ASSEMBLY Figure and Part Number Description Qty. Index No. RP-1 0278153 PII110/140 Rear Limit Switch Adjusting Block 0276151 PII65/88 Rear Limit Switch Adjusting Block 0278154 PII Rear Limit Switch Mounting Bracket 0541060 5/16” Knurled Head Screw 0541025 5/16”...
- Page 37 PII140 MOTOR, PUMP AND FILTER ASSY PART # 0278600-1 Figure and Part Number Description Qty. Index No. 0571660-1 20 HP Motor 220/440V (Hollow Shaft) 0571662-1 20 HP Motor 208V (Hollow Shaft) 0571665-1 20 HP Motor 575V (Hollow Shaft) 0533539 Hyd. Fitting 6801-16 05915701-1 Hydraulic Pump 0531081...
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Page 38: Foot Switch Assembly
Foot Switch Assembly Part# 0231628 Figure and Part Description Qty. Index No. Number RP-1 0531655 Foot Switch 0531636 Cord Grip 0531637 16-4 SEO Cord 0531617 4 Pole Plug... - Page 39 Valve Body Assembly Illustrated Part No. 05915341 -1 **New Style Valve Shown** Please contact customer service for more information.
- Page 40 Valve Body Assembly Part Numbers Part # 05915341-1 **New Style Valve Shown** New style will have 2 valves in the front and 2 in the back. Old style will have all 4 valves on the front. Please contact customer service for more information.
- Page 41 PII 140 Knives Figure and Part Number Description Qty. Index No. 0240250 16.625 Shear Knives 0240251 20.5 Shear Knives 2402631 1/2" Rd Bar Knife - Short 1/2" Rd Bar Knife – Tall 0240263 2402641 5/8" Rd Bar Knife - Short 0240264 5/3"...
- Page 42 0240287 1 1/8" Sq Bar Knife - Tall 2402881 1 1/4" Sq Bar Knife - Short 0240288 1 1/4" Sq Bar Knife - Tall 2402891 1 3/8" Sq Bar Knife - Short 0240289 1 3/8" Sq Bar Knife - Tall 0240270 Round Bar Blank 0240274...
- Page 44 Additional Fabricating Equipment Single Operator Ironworkers Portable Presses 3 & 4 Roll 36 to 120 tons Manual/Hydraulic Dual Operator Ironworkers 35 to 140 tons Punch Plasmas Punch Presses Section Bending Rolls 35 to 140 tons Plasma Tables Press Brakes 25 to 500 tons Precision Press Brakes 800-338-5471 25 to 500 tons...
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