Panasonic PT-AE3000U Service Manual
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Panasonic PT-AE3000U Service Manual

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All manuals and user guides at all-guides.com
PT-AE3000U
PT-AE3000E
©
Panasonic
copying and distribution is a violation of law.
ORDER NO. VED0810389C0
D10
LCD Projector
Corporation
2008.
Unauthorized

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  • Page 1 All manuals and user guides at all-guides.com ORDER NO. VED0810389C0 LCD Projector PT-AE3000U PT-AE3000E © Panasonic Corporation 2008. Unauthorized copying and distribution is a violation of law.
  • Page 2 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com...
  • Page 3 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E...

  • Page 4: Table Of Contents

    PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com CONTENTS Page Page 1 Safety Precautions 7 Measurement and Adjustments 1.1. General Guidelines 7.1. Cautions for Adjustment 1.2. Leakage Current Check 7.2. Setting Before Adjustment 1.3. UV Precaution and UHM Lamp Precautions 7.3.

  • Page 5: Safety Precautions

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 1 Safety Precautions 1.1. General Guidelines · For continued safety, no modification of any circuit must be attempted. · Unplug the power cord from the power outlet before disassembling this projector.

  • Page 6: Ext Option

    PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com 2 Ext Option This projector has EXT OPTION in addition to standard on-screen menus. · There are SELF CHECK and FLICKER ADJUST for service, etc. 2.1. Procedure to enter EXT OPTION 1.

  • Page 7: Procedure To Enter The Self-Check Mode

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 3.1. Procedure to enter the self-check mode Select "SELF CHECK" on "EXT OPTION" menu and press "ENTER" button on the main unit or remote control unit. 3.2. Self Check Display and Contents...

  • Page 8: Canceling The Self-Check Mode

    PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com 3.3. Canceling the self-check mode Press "MENU" button on the main unit or remote control unit. 4 Flicker Adjustment Mode If replacing the optical parts (LCD Panel / LCD block) or A-P.C.Board of this projector, enter the flicker adjustment mode and minimize the flicker.

  • Page 9: Using The Serial Connector

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 5 Using the SERIAL Connector The serial connector which is on the back connector panel of the projector conforms to RS-232C standard. This projector can be controlled by a PC which is connected as shown in "5.1. Connection".

  • Page 10: Basic Format

    PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com 5.4. Basic Format The data sent from the PC to the projector is transmitted in the format shown below. Notes: · If sending multiple commands, check that a call back has been received from the projector for 1 command before sending the next command.
  • Page 11 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E Query Commands Parameters [Example] Setting to which the power is turned off in 90 minutes, using SLEEP command by a PC · When a command which does not require parameters is sent, the colon (:) is not required.

  • Page 12: Communication Cable Specifications

    PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com 5.6. Communication Cable Specifications...

  • Page 13: Disassembly Instructions

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 6 Disassembly Instructions Warning: · Be sure to unplug the power cord from the power outlet before disassembling this projector. Caution: · While turning over a printed circuit board, be sure to put a insulating material under it to prevent a short circuit.

  • Page 14: Printed Circuit Board And Main Parts Location

    PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com 6.1. Printed Circuit Board and Main Parts Location Electrical Parts Optical Parts...

  • Page 15: Removal Of Upper Case

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 6.2. Removal of Upper Case 1. Lift the rear side of the top panel and disconnect the top panel Open/Close hook, then open the top panel. 6.3. Removal of A-P.C.Board 1.

  • Page 16: Removal Of K1- And K3- P.c.boards Block

    PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com 6.4. Removal of K1- and K3- 6. Unscrew the 1 screw and remove the intake air duct 1. P.C.Boards Block 1. Remove the upper case according to the section 6.2.

  • Page 17: Removal Of S-P.c.board

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 3. Unscrew the 1 screw and remove the P.C.Board attachment fittings with R-P.C.Board. Note: · R-P.C.Board is secured. Be careful not to apply excessive force. 6.7. Removal of V-P.C.Board 1. Remove the upper case according to the section 6.2.

  • Page 18: Removal Of P-Module

    PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com 4. Unscrew the 1 screw and remove the P.C.Board 11. Unscrew the 1 screw and separate the B/Q-Module block attachment fittings with R-P.C.Board. and P-Module block. Note: · R-P.C.Board is secured. Be careful not to apply excessive force.

  • Page 19: Removal Of Lamp Unit

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 3. While pressing to shut each hook of the 2 resinous stands, remove the P-Module. Note: · When installing the lamp unit in the main unit, place 6.10. Removal of Lamp Unit...

  • Page 20: Replacement Of Incidence Polarizer

    PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com "Removal of Upper Case". 2. Unscrew the 2 screws and remove the A-P.C.Board block. 3. Mark positions of the incidence polarizer (G). Note: · Mark accurately as possible because the marks will be used for resetting the incidence polarizer position.

  • Page 21: Removal Of Iris Unit

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 4. Remove the PBS array. 5. Install new PBS array. Note: · Be careful mistake direction (inside/outside, upper/lower). · Be careful not to touch the surface of PBS array. 6.14. Removal of Iris Unit 1.

  • Page 22: Measurement And Adjustments

    PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com 7 Measurement and Adjustments When the following components in this projector are replaced, adjustments are required. Adjust each item according to the table below. 7.1. Cautions for Adjustment · Never turn off the MAIN POWER switch until every fan completely stops.
  • Page 23 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 4. Connect the service kit (extension cables). · Each flexible cable of LCD Panels (R/G/B) - Connectors (A1/A2/A3) on A-P.C.Board · Intake fan connector - Connector (A15) on A-P.C.Board · Power fan connector - Connector (A16) on A-P.C.Board ·...

  • Page 24: Software For Adjustment

    PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com 7.3.3.2. G Reflector Adjustment 1. Turn on the power and display 100 % white pattern on the screen. 2. Loosen the 1 screw fixing the mirror adjusting lever A just until the lever can be shifted.
  • Page 25 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 7.4.2. Operating Procedure 1. Run software program by the keyboard entry. Note: · Use the software program as below. Adjustment Tool [AE3000] 2. The first menu is Port selection menu.
  • Page 26 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com 7.4.4. Data Setting Menu 7.4.4.1. Explanation of Buttons Micom Data [Transmission]: Reads the microcomputer data from the file and transmits it to the projector. Micom Data [Reception]: Receives the microcomputer data from the projector and writes it in the file.

  • Page 27: Flicker Adjustment

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E Exit: Exits this application. 7.4.4.2. Receiving and transmitting of the data Click a target button and specify a file name. 7.4.5. Adjustment Menu 7.4.5.1. Explanation of Buttons Flicker Adjustment: Displays Flicker Adjustment menu.

  • Page 28: Input Level Adjustment (Rgb)

    PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com Changes the setting value and transmits its data. (The 8 and 2 keys on the keyboard have the same functions.) If releasing the mouse or key after pressing it continuously, the data is transmitted once. The variable setting value is enclosed in a box and using the TAB or SPACE key allows the move of the box.

  • Page 29: Serial Number Setup

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E · Must use the window pattern of 1 080p (1 920 x 1 280). 3. Click the OK button. 7.7. Serial Number Setup Set the serial number if the A-P.C.Board is replaced and the product serial number disappears.
  • Page 30 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com 3. Click [FLTR Sensor] button. 4. When "Revision of filter sensor" window is displayed and the window will close automatically in approx. 15 minutes, the correction is completed. Notes: · If the correction cannot start normally, execute it after disconnecting the power plug of the projector and switching ON the projector again.

  • Page 31: Troubleshooting

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 8 Troubleshooting...
  • Page 32 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com...
  • Page 33 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E...
  • Page 34 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com...
  • Page 35 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E...
  • Page 36 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com...
  • Page 37 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E...
  • Page 38 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com...
  • Page 39 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E...
  • Page 40 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com...

  • Page 41: Interconnection Block Diagram

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 9 Interconnection Block Diagram 9.1. Interconnection Block Diagram (1/2) Interconnection Block Diagram (1/2) B-Module Q-Module B/Q-Module P-Module P.C.Board P.C.Board P.C.Board H-P.C.Board S-P.C.Board P.C.Board P.C.Board P.C.Board R-P.C.Board V-P.C.Board...

  • Page 42: Interconnection Block Diagram (2/2)

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 9.2. Interconnection Block Diagram (2/2) Interconnection Block Diagram (2/2) A-P.C.Board...

  • Page 43: Block Diagram

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 10 Block Diagram 10.1. Power Supply Power Supply K2-P.C.Board SWITCHING STB 3.3 V TRANSFORMER SW9101 MAIN PHOTOISOLATOR POWER DETECTOR COLD VOLT_DET 16.5 V THERMOSENSOR SWITCHING INTERLOCK REGULATOR SWITCH SWITCHING TRANSFORMER...

  • Page 44: Signal Processing (1/3)

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 10.2. Signal Processing (1/3) Signal Processing (1/3) from/to (3/3) IC1001 IC1005 IC1006 IC1003 128M PIHS DDR SDRAM (x2) PIVS VIDEO SWITCH PLLCK IC1008 RESIZE, V-KEYSTONE CORRECTION, 3ch A/D, COMPUTER SYNC2...

  • Page 45: Signal Processing (2/3)

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 10.3. Signal Processing (2/3) Signal Processing (2/3) (FPGA ACT) D1044 IC1030 X1006 IC1032 IC1145 (27 MHz) LCD PANEL (R) FRAME FPGA CREATION COLOR UNEVENNESS IC1013 IC1147 CORRECTION, EEPROM LCD PANEL...
  • Page 46 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 10.4. Signal Processing (3/3) Signal Processing (3/3) A-P.C.Board 5V_SCL H-P.C.Board 5V_SDA HDMI IN 5V_SCL 5V_SDA IC1141 MOTOR ANGLE CONTROL SENSOR DRIVER DRIVER IC1142 5V_SCL Q1024-Q1026 BUFFERS 5V_SDA from/to (1/3)

  • Page 47: Schematic Diagram

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 11 Schematic Diagram...

  • Page 48: A-P.c.board (1/9)

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 11.1. A-P.C.Board (1/9) A-P.C.Board TXANP01VKJ8 (1/9)

  • Page 49: A-P.c.board (2/9)

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 11.2. A-P.C.Board (2/9) A-P.C.Board TXANP01VKJ8 (2/9)

  • Page 50: A-P.c.board (3/9)

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 11.3. A-P.C.Board (3/9) A-P.C.Board TXANP01VKJ8 (3/9)

  • Page 51: A-P.c.board (4/9)

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 11.4. A-P.C.Board (4/9) A-P.C.Board TXANP01VKJ8 (4/9)

  • Page 52: A-P.c.board (5/9)

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 11.5. A-P.C.Board (5/9) A-P.C.Board TXANP01VKJ8 (5/9)

  • Page 53: A-P.c.board (6/9)

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 11.6. A-P.C.Board (6/9) A-P.C.Board TXANP01VKJ8 (6/9)

  • Page 54: A-P.c.board (7/9)

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 11.7. A-P.C.Board (7/9) A-P.C.Board TXANP01VKJ8 (7/9)

  • Page 55: A-P.c.board (8/9)

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 11.8. A-P.C.Board (8/9) A-P.C.Board TXANP01VKJ8 (8/9)

  • Page 56: A-P.c.board (9/9)

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 11.9. A-P.C.Board (9/9) A-P.C.Board TXANP01VKJ8 (9/9)

  • Page 57: K1-P.c.board, K2-P.c.board, K3-P.c.board

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 11.10. K1-P.C.Board, K2-P.C.Board, K3-P.C.Board K-Module TXANP08VKJ8 K1-P.C.Board TNPA4715 K2-P.C.Board TNPA4716 K3-P.C.Board TNPA4717...

  • Page 58: S-P.c.board, R-P.c.board, V-P.c.board, H-P.c.board

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 11.11. S-P.C.Board, R-P.C.Board, V-P.C.Board, H-P.C.Board S-P.C.Board TNPA4720 V-P.C.Board TNPA4723 R-P.C.Board TNPA4721 H-P.C.Board TNPA4722...

  • Page 59: B-Module (1/2)

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 11.12. B-Module (1/2) B-Module TXANP03VKJ8 (1/2) Module Replacement Only supplied components IC9602-03, Q9603-11, Q9614, D9601, D9604-09, D9611-12, D9616-29, R9601, R9630-34, R9636-40, R9653, C9603, C9610, C9617-19, T9604, S9602...

  • Page 60: B-Module (2/2)

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 11.13. B-Module (2/2) B-Module TXANP03VKJ8 (2/2) Module Replacement Only supplied components IC9602-03, Q9603-11, Q9614, D9601, D9604-09, D9611-12, D9616-29, R9601, R9630-34, R9636-40, R9653, C9603, C9610, C9617-19, T9604, S9602...

  • Page 61: Circuit Boards

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 12 Circuit Boards 12.1. A-P.C.Board (Foil Side) A-P.C.Board TXANP01VKJ8 (Foil Side) A-P.C.Board (Foil Side) TRANSISTOR IC1002 IC1061 IC1143 Q1015 IC1007 IC1067 IC1146 Q1017 IC1008 IC1103 IC1149 Q1020 IC1010 IC1105 IC1153...

  • Page 62: A-P.c.board (Component Side)

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 12.2. A-P.C.Board (Component Side) A-P.C.Board TXANP01VKJ8 (Component Side) A-P.C.Board (Component Side) TRANSISTOR IC1001 IC1016 IC1089 IC1145 Q1008 IC1003 IC1026 IC1096 IC1147 Q1011 IC1004 IC1029 IC1100 IC1148 Q1012 IC1005 IC1030 IC1101...

  • Page 63: V-P.c.board

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 12.3. V-P.C.Board V-P.C.Board TNPA4723 V-P.C.Board TNPA4723 (Foil Side) (Component Side) V-P.C.Board (Component Side) TRANSISTOR Q2031 Q2032 Q2033 Q2034 ADDRESS INFORMATION...
  • Page 64 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E...

  • Page 65: Exploded Views

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 13 Exploded Views...
  • Page 66 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com...
  • Page 67 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E...
  • Page 68 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com...

  • Page 69: Replacement Parts List

    All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E 14 Replacement Parts List Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description TEEC5298 LIGHTING DUCT [MECHANICAL PARTS] TEEC5299 TOP PANEL FIX METAL 2...
  • Page 70 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description TMKY229-1 LED INSULATION SHEET XQN17+CJ4FJK SCREW(OPTICAL BLOCK) TMKY230 TOP PANEL HOOK XQN2+CJ6FJ SCREW(OPTICAL BLOCK)
  • Page 71 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description IC1148 C3ABSG000048 D9608 B0ACEM000012 DIODE (B-PCB) IC1149 TVRQ185 D9609 B0ACEM000012 DIODE (B-PCB) IC1150 C0DBAYY00447...
  • Page 72 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description L1069 J0JCC0000168 FILTER [RESISTORS] L1070 J0JHC0000078 EMI FILTER L1071 J0JHC0000078 EMI FILTER R1000 ERJ3GEYJ104...
  • Page 73 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description R1079 EXB28V220J RESISTOR ARRAY R1164 ERJ3EKF1000 M 100 OHM, 1/16W R1080 ERJ2GEJ220 M 22 OHM, 0.063W...
  • Page 74 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description R1244 ERJ3GEY0R00 M 0 OHM, 1/16W R1338 ERJ3GEYJ102 M 1K OHM,J,1/16W R1246 ERJ2GEJ3R0X M 3 OHM, 0.063W...
  • Page 75 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description R1431 EXB28V220J RESISTOR ARRAY R1518 ERJ3GEYJ221 M 220 OHM,J,1/16W R1432 EXB28V220J RESISTOR ARRAY R1519...
  • Page 76 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description R1711 ERJ2GEJ332 M 3.3KOHM, 0.063W C1004 F1G1C104A077 CAPACITOR R1712 ERJ2GEJ332 M 3.3KOHM, 0.063W C1005...
  • Page 77 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description C1094 ECJ1VC1H080C CAPACITOR C1170 ECJ2FF1A106Z C 10UF, 10V C1095 F1J1A106A024 CAPACITOR C1171 F1G1C104A077 CAPACITOR...
  • Page 78 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description C1244 F1G1C104A077 CAPACITOR C1317 F1G1C104A077 CAPACITOR C1245 F1G1H1020008 CAPACITOR C1318 F1G1C104A077 CAPACITOR C1246 F1H1C105A008...
  • Page 79 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description C1399 F1G1C104A077 CAPACITOR C1486 F1G1C104A077 CAPACITOR C1401 F1G1C104A077 CAPACITOR C1488 F1H1C105A008 CAPACITOR C1402 F1G1C104A077...
  • Page 80 PT-AE3000U / PT-AE3000E All manuals and user guides at all-guides.com Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description C1565 F1G1C1030008 CAPACITOR C1639 F1G1C104A077 CAPACITOR C1567 F1H1C105A008 CAPACITOR C1640 F1G1C104A077 CAPACITOR C1568 F1H1C105A008...
  • Page 81 All manuals and user guides at all-guides.com PT-AE3000U / PT-AE3000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description K1KA06B00220 2P CONNECTOR TNPA4812 CIRCUIT BOARD-M3 (TEMP SENSOR) K1KA09B00112 3P CONNECTOR TXANP01VKJ8 CIRCUIT BOARD-A...

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