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Table of Contents
Summary of Contents for General Components Whale 2200A Series
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Page 2: Table Of Contents
Whale 2200A User Manual TABLE OF CONTENTS PREFACE ..................2 PRODUCT INFORMATION ............ 3 Ordering Information ..........3 Areas of Application ............ 3 Technical Specifications ..........4 Safety Precautions ............5 INSTALLATION ..............6 2.1 Cooktop Placement ............7 2.2 Kit contents................ 8 2.3 Exhaust and Intake Air Line Installation ...... -
Page 3: Preface
PREFACE Thank you for purchasing Whale series cooktop with integrated air heater. This service manual describes installation and operation procedures, maintenance recommendations troubleshooting tips. Please read carefully before using the product to enjoy your comfort in a safe and efficient manner. This product is subject to two-year factory limited warranty. -
Page 4: Product Information
Whale 2200A User Manual 1. PRODUCT INFORMATION 1.1 Ordering Information SKU # DESCRIPTION GC6003 12VDC diesel cooktop with integrated air heater 1.2 Areas of Application Whale series 2200A cooktop with integrated air heater is designed for use in boats, motor homes and recreational vehicles (RV). -
Page 5: Technical Specifications
1.3 Technical Specifications Diesel Rated DC Voltage DC12V Operating Voltage Range DC10.5V～16V 12V/24V 8-10A Short-term Maximum Power Consumption Average Operating Current Draw 0.55-0.85A Fuel Heat Power (W) 900-2200 Fuel Consumption (ml/h) 110-264 4000 Propane Max Pressure 5000 Quiescent current Supply Air Volume m3/h 287max Operating Temperature -25℃～+40℃... -
Page 6: Safety Precautions
Whale 2200A User Manual 1.4 Safety Precautions Combustion exhaust fumes may be toxic. Do not install exhaust outlet near doors or windows. Do not operate the heater if exhaust/intake lines are damaged. Do not repair damaged lines - replace with new ones;... -
Page 7: Installation
2. INSTALLATION Typical installation of the heater is shown in Figure 1: Figure 1: Typical installation of the heater. info@generalcomponents.ca +1 (800) 517-7740... -
Page 8: Cooktop Placement
Whale 2200A User Manual 2.1 Cooktop Placement Counter cutout dimensions are 472mm * 339mm. Allow at least 2” of space all around the unit, and at least Figure 2: Heater Placement 7” of open unobstructed space beneath the counter. Figure 2: Cutout. -
Page 9: Kit Contents
2.2 Kit contents Figure 3: Kit contents 1) Cooktop;2) Fuel damper; 3) Fuel pump; 4)-Nylon fuel line; 5) Fuel filter; 6) Fuel pickup; 7) Nylon tubing (transparent, main engine to fuel pump); 8) Check valve (gas model only); 9) Air intake line 26mm; 10) Intake silencer; 11) Fuse holder;... -
Page 10: Exhaust And Intake Air Line Installation
Whale 2200A User Manual 2.3 Exhaust and Intake Air Line Installation Intake and exhaust air lines should be installed without sharp bends, kinks or goose necks. Installer to make sure the line goes down gradually and no water can be trapped inside. ✓... -
Page 11: Fuel Line Installation (Diesel Models)
2.4 Fuel Line Installation (Diesel Models) Diesel-fired heaters could be connected to the fuel tank of the vehicle, or to the auxiliary 10L fuel tank. Do not tap into pressurized fuel lines of the vehicle when connecting to the main fuel tank. Only parts provided with the hater should be used in installation. -
Page 12: Room Temperature Sensor Installation
Whale 2200A User Manual 2.5 Room Temperature Sensor Installation Room temperature sensor is installed on the wall, away from sources of heat and direct sunlight, at a height of about 4-5 feet from the floor. This will ensure the best temperature reading. -
Page 13: Electrical Diagram
3. ELECTRICAL DIAGRAM info@generalcomponents.ca +1 (800) 517-7740... -
Page 14: Heater Fault Codes
Whale 2200A User Manual 4. HEATER FAULT CODES Flashes Fault Description Troubleshooting code Check the fuel supply Start failure Check combustion lines for obstructions Check the electrical connections and flame Burner failure sensor Over voltage fault Check power supply Low voltage fault Flame sensor failure Check the flame sensor Communication failure... - Page 15 info@generalcomponents.ca +1 (800) 517-7740...
- Page 16 Whale 2200A User Manual 203 – 1515 Broadway St Port Coquitlam, BC Canada, V3C 6M2 +1.800.517.7740 | +1.604.677.6210 info@generalcomponents.ca May 2021...