Related Manuals for Qimarox Prmk10-PS
Summary of Contents for Qimarox Prmk10-PS
- Page 1 User Manual Pallet stacker Prmk10-PS Version 2.0 - 17/06/2022 For serial number Prmk10-PS 2200000 and higher (Always check Specification sheet of machine for applicable version)
- Page 2 All rights reserved. No part of this publication may be reproduced, stored in a computer database or published in any form or in any way electronically, mechanically, by means of photocopying, recordings or in any manner without prior written permission from Qimarox. UM Pallet stacker Prmk10-PS v2.0 EN...
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Page 3: Table Of Contents
Specifications ........................27 Installation Maintenance General ..........................28 Specific safety regulations ....................28 Preventive maintenance schedule ..................28 Cleaning ..........................30 Troubleshooting EC declaration of conformity CE Installation instructions ......................34 Electrical drawings Pneumatic diagram UM Pallet stacker Prmk10-PS v2.0 EN... -
Page 4: About This Manual
Introduction This manual provides information about the pallet stacker Prmk10-PS machine that is used for loaded pallets on top of each other in a distribution system. Henceforth the Prmk10-PS will be referred to as the ‘machine’. The machine is an assembly of two separate modules, the Qimarox vertical conveyor Prorunner mk10 (without carrier or conveyor) and the stacking module. -
Page 5: Machine Documentation
About this manual Machine documentation Document Reference Pallet stacker manual (this document) UM Pallet stacker Prmk10-PS v2.0 EN Prorunner mk10 manual UM Prorunner mk10 v1.0 EN Machine layout drawing Layout drawing [serial number] Specification sheet Specifications [serial number] Electrical drawings mk10-PS... -
Page 6: Terminology List
Term Definition Pallet stacker The pallet stacker module Prmk10-PS Machine The Prorunner mk10 including the pallet stacker Prmk10-PS The conveyor that delivers and discharges pallets to and from the Conveyor machine. The conveyor is not part of the machine Transportation A surface intended for transportation of products. -
Page 7: General
You must obtain written confirmation from Qimarox before using the machine in a modified or unspecified manner. Qimarox cannot be held liable for any accidents and/or damages that may occur through inappropriate unauthorized use of the machine. -
Page 8: Ce Installation Instructions
The scope of supply and CE installation instructions are agreed upon between Qimarox and the System integrator/OEM at the time of sale of the machine. Warranty The scope and duration of the warranty is agreed upon agreed upon at order placement of the machine. -
Page 9: Liability
The reader should consult Qimarox if errors are suspected. In no event shall Qimarox be liable for any damages arising out of or related to this user manual or the information contained in it. Except as specified herein, Qimarox makes no warranties, express or implied, and expressly disclaims any warranty of non-infringement, merchantability or fitness for a particular purpose. -
Page 10: User Types And Qualifications
Note Within limits, pallet load may exceed pallet dimensions. You must contact Qimarox to check if this is possible. Refer to chapter 4 for a detailed description of the specifications of use. The machine and pallet stacker must always be set up within a larger transport system in which products are automatically loaded on and off the pallet stacker. - Page 11 The maintenance engineer must be familiar with the full content of this manual and with the Operating Manual. All maintenance work should be performed by qualified maintenance personnel Qimarox can also give advice about actions and tasks to be carried out on the machine. UM Pallet stacker Prmk10-PS v2.0 EN...
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Page 12: Safety Instructions
Turn off the power supply to the machine with the main power supply switch before starting any maintenance or repair tasks. Secure the main power supply switch in the off position with a padlock. UM Pallet stacker Prmk10-PS v2.0 EN... - Page 13 If changes and modifications are outside the scope of specifications given by Qimarox in this manual and Qimarox has not granted permission changes and modifications, then the changes and modifications will entirely be the responsibility of those persons responsible for carrying out the changes and modifications.
- Page 14 For a correct insertion, it is necessary to position the pallet correctly on transportation surface before inserting the clamps... Qimarox advises to use a mechanical pallet stopper and to center the pallet. WARNING Danger of products or pallet falling. Incorrectly inserted pallet clamps might cause the stack to fall forward or sideways or might cause products to fall from the top of the stack.
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Page 15: Safety Provisions
Danger of products or pallet falling. Incorrectly adjusted forks might cause a pallet to fall from the top of the stack. Contact Qimarox with any deviation of pallet sizes for the required lift finger position to match that specific pallet size! - Page 16 The following labels icons are present on the control cabinet: Note The labels on the control cabinet are supplied by System integrator/OEM. Electrical hazard if hazardous electrical voltage is present. Read the Manual before use at the main switch of the machine UM Pallet stacker Prmk10-PS v2.0 EN...
- Page 17 For specific requirements to the safety fencing, see the CE installation instructions in in chapter 8. Make sure that the fenced area complies with local law and rules for protection against danger. If Qimarox supplies the safety fencing, the specifications will be included in the machine layout drawing. Safety controls Performance level...
- Page 18 Always switch off the machine when working under the carrier. WARNING When working in the hazardous area under the carrier, ALWAYS lower the lift to its lowest position manually or let it rest on its fall protection. UM Pallet stacker Prmk10-PS v2.0 EN...
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Page 19: Electrical Safety
Always wear proper personal protective equipment when working with, on or near the machine. The following table gives an overview of the required personal protective equipment Safety sign Description When required Protective clothing. No Maintenance loose clothing or long Cleaning hair. Foot protection Production Maintenance Cleaning UM Pallet stacker Prmk10-PS v2.0 EN... -
Page 20: Residual Risks
The machine is intended to be integrated into an automated pallet conveyor system. Qimarox has attempted to protect against as many hazards as possible, either though inherent safe design or by shielding off the dangers. Machine users should be aware of the following... -
Page 21: Overload Test
See for details the user manuals of the Prorunner mk10 machines. A new static and dynamic overload test may be necessary after complete disassembly of the machine or after replacing critical parts. UM Pallet stacker Prmk10-PS v2.0 EN... -
Page 22: Description
A Prorunner mk10 vertical conveyor (without carrier) B Pallet stacker module For the description of the Prmk10 and the system, refer to the user manual of the Prmk10. General overview UM Pallet stacker Prmk10-PS v2.0 EN... -
Page 23: Working Principle
For the positioning of the carrier refer to the manual UM Prorunner mk10, section 4.2. Sliding of the pallet clamps To clamp the pallets and lift them, the pallet stacker uses pallet clamps that slide through the main frame of the pallet stacker. Pallet clamps UM Pallet stacker Prmk10-PS v2.0 EN... - Page 24 The position of the pallet clamps is monitored by the encoder on the gear motor, with sensor B5 as the safe reference position. This way, every desired position of the pallet clamps can be achieved. UM Pallet stacker Prmk10-PS v2.0 EN...
- Page 25 The horizontal positioning of the pallets in the machine is done by sensors on the conveyor (not supplied by Qimarox). To stack the first pallet on top of the second pallet, the pallet stacker is equipped with two sensors: B6 and B7.
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Page 26: Connection Units
Machine set in a conveyor system The machine set can be used for stacking pallets. Product can be fed in or out in all directions Direction B, D, F and H are possible, but not without consulting Qimarox first. UM Pallet stacker Prmk10-PS v2.0 EN... -
Page 27: Specifications
Description The Prmk10-PS can stack virtually any pallet size. With an increase in pallet size, the footprint of the Prmk10 also increases. The length and width of the Prmk10 is increased in steps of 150mm. Adequate safe space between the forks and the pallets must also be taken into consideration. -
Page 28: Installation
Adjust the maintenance frequency to the actual number of running hours per year. • If required, Qimarox can carry out the maintenance work. Specific safety regulations For the proper functioning of the pallet stacker, the various parts must be regularly maintained. - Page 29 All bolt Check all bolt connections. Tighten bolts using the correct tool connections and torque. 2-yearly maintenance or after 10,000 running hours, whichever comes first Item Definition Action when required by the check UM Pallet stacker Prmk10-PS v2.0 EN...
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Page 30: Cleaning
Make sure safety decals on cylinders are clean and clearly visible. If damaged, replace them before turning on machine. Report any damage to the technically responsible person or to Qimarox and make sure that all damage is remedied before restarting the machine... -
Page 31: Troubleshooting
Clamping arms not Gear motor failure Check gear motor, replace if moving necessary Timing belt failure Check timing belts, tighten or replace if necessary Detection errors Sensors not working properly Adjust sensors, replace if necessary UM Pallet stacker Prmk10-PS v2.0 EN... -
Page 32: Ec Declaration Of Conformity
Prorunner mk1 of which the pallet stacker is an accessory. Note Additional installation instructions may apply to the machine. Refer to the specific EC declaration supplied with the machine for additional installation instructions. UM Pallet stacker Prmk10-PS v2.0 EN... - Page 33 Where applicable, the following harmonised standards are used: EN-ISO 12100:2010 (Safety of machinery) EN-IEC 60204-1:2018 (Electrical safety of machinery) NEN-EN 619:2002+A1:2010 (Continuous handling equipment) Harderwijk, 10 June 2022 (Signature: see separate EC declaration document) P.G.Hannessen (director) UM Pallet stacker Prmk10-PS v2.0 EN...
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Page 34: Ce Installation Instructions
Machinery Directive, the system integrator must have these tests performed by a competent person before initial commissioning. A test report must be signed by the integrator and added to the documentation. A copy must be sent to Qimarox. See the “Testing Qimarox vertical conveyors manual” 9) Fencing of vertical conveyor (vertical transfer device) The fencing around a vertical conveyor must meet the requirements of prEN 619:2019 4.20.10.1/2/3. -
Page 35: Electrical Drawings
9 Electrical drawings The drawings of the pallet stacker can be found in an external document. For the electrical drawings of the pallet stacker Prmk10-PS refer to “Electrical drawings Prmk10 [Serial Number] ”. This document is provided with the machine. - Page 36 Nobelstraat 43 3846 CE Harderwijk Tel: +31 341 436 700 E-mail: info@qimarox.com Internet: www.qimarox.com UM Pallet stacker Prmk10-PS v2.0 EN...