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Qimarox PRORUNNER mk9 User Manual

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User Manual
PRORUNNER mk9
Version 2.0 / 03-02-2016

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Summary of Contents for Qimarox PRORUNNER mk9

  • Page 1 User Manual PRORUNNER mk9 Version 2.0 / 03-02-2016...
  • Page 2 The Netherlands Internet: www.Qimarox.com Copyright © Qimarox B.V. All rights reserved. No part of this publication may be reproduced, stored in a computer database or published in any form or in any way electronically, mechanically, by means of photocopying, recordings or in any manner without prior written permission from Qimarox.

  • Page 3: Table Of Contents

    Machine in a system......................21 Specifications ........................22 Application information ......................23 Installation Location ..........................24 Delivery..........................25 Transport ..........................26 Unpacking..........................26 Preparations for a Qimarox installation (optional) ..............27 Installing the machine......................27 Installing the moveable conveyor ..................32...
  • Page 4 Maintenance Specific safety regulations....................34 Preventive maintenance schedule..................35 Cleaning ..........................37 Troubleshooting Vertical conveyor ........................38 Exploded views Frame parts .......................... 41 Electrical circuit diagrams Drives ........................... 55 Installing 87Hz ........................55 Pneumatic circuit diagrams 10.1 Mechanical locking device....................57 Appendix 11.1 Product registration form ......................

  • Page 5: About This Manual

    The machine may be supplied pre-assembled, if so, some chapters in this manual will not be applicable. To integrate the machine within a transport system, Qimarox advises you to refer to documentation provided by the OEM of the transport system.

  • Page 6: Symbols Used In The Manual

    Risk of serious injury to the user or damage to the machine if the instructions are not accurately followed. Note To provide additional information to the user about a task or issue. Terminology list The table below explains common terms used by Qimarox for the machine. Term Definition machine The PRORUNNER mk9.

  • Page 7: General

    Made in Holland. Designed by Manufacturing year www.Qimarox.com T ype Serial number Order number Power supply Power (kW) PRORUNNER Mk9 Power (kW) conveyors Weight PRORUNNER Mk9 (kg) Weight conveyors (kg) Total weight (kg) Max. pallet weight (kg) Nominal capacity (p/hour)
  • Page 8 General Code Remark Possible Meaning of the value Type Refer to part value chapter Drive type None / not supplied 3 Phase ~ + BR + TF 3 Phase ~ + BR + TF + encoder Other Column type Column without sensors, no encoder on carrier Column with sensors, no encoder on carrier Column with sensors and encoder on carrier Conveyor in eleva-...

  • Page 9: Machine Layout Drawing And Specifications

    Inappropriate and/or modified use of the machine can result in dangerous safety issues and/or damage. You must obtain written confirmation from Qimarox before using the machine in a modified or unspecified manner. Qimarox cannot be held liable for any accidents and/or damages that may occur through inappropriate unauthorised use of the machine.

  • Page 10: Liability

    Customer’s right to recover damages caused by fault or negligence on the part of Qimarox shall be limited to the amount paid to Qimarox by the customer. Qimarox shall not be liable for damages resulting from loss of data, profits, use of products, or incidental or consequential damages, even if advised of the possibility thereof.

  • Page 11: Safety

    A user is only qualified if the user has attended appropriate training and/or attained appropriate industry standard recognized qualifications. Qimarox can provide training if required. Qimarox can also give advice about actions and tasks to be carried out on the machine. Safety instructions 3.3.1 General •...

  • Page 12: Safety Equipment

    If changes and modifications are outside the scope of specifications given by Qimarox in this manual and Qimarox has not granted permission changes and modifications, then the changes and modifications will entirely be the responsibility of those persons responsible for carrying out the changes and modifications.
  • Page 13 If the fenced area is fitted with a door, it must have a safety switch to shut down the system when opened. Refer to 3.4.2. If Qimarox supplies the safety fencing, the specifications will be included in the machine layout drawing.

  • Page 14: Potential Risks

    Potential risks The machine is intended to be integrated into a transport system. Qimarox has attempted to protect against as many hazards as possible. The following potential risks should be addressed before machine and assembled parts are put into operation: •...

  • Page 15: Machine End Of Life And Environment Disposal

    Safety Machine end of life and environment disposal Proper use and maintenance of the machine will not involve any environmental risks. After the machine is no longer useable, the machine should be dismantled and disposed of in an environmentally responsible manner. WARNING Observe all relevant legislation, regulations, instructions and precautions with regard to health and safety when dismantling the machine.

  • Page 16: Description

    Description Description Column Drive section Carrier The machine is designed to vertically transport a product from one to another level. The machine consists of a column, a moveable carrier and a drive section. The carrier is suspended by two flat belts which are wound up by a motor located in the drive section. The carrier is guided by wheels running over guiding profiles in the column.

  • Page 17: Working Principle

    Description Working principle 4.1.1 Guiding the carrier Wheel Guiding profiles Adjusting bolts Wheel Adjusting bolts The wheels of the carrier are running over the guiding profiles of the column. The carrier can be leveled: • To tilt the carrier forward or backwards, adjust the position of the wheels (A) by adjusting the bolts (C).
  • Page 18 Description 4.1.3 Mechanical locking device Pneumatic cylinder Extension spring Locking pin Sensor locking pin retracted The locking device is actuated using compressed air. When compressed air is fed to the cylinders, they extend and rotate the locking pin to a position where the carrier is free to move.

  • Page 19: Sensors

    Description Sensors The following sensors are installed on the machine: Sensor Sensor name code Bottom level stop Bottom level low speed Top level stop Top level low speed Bottom limit switch Top limit switch When the machine is configured to stop at more than two levels, two sensors (M#, N#) per extra level are installed in the column.

  • Page 20: Motor

    Description The movement of the carrier is restricted by the limit switches S10 and S11. When one of the limit switches is triggered, the machine must stop and the mechanical locking device must extend. At each level two sensors are installed, by default B1 and B2 at bottom level and B3 and B4 at top level.

  • Page 21: Control

    Control The control of the machine should be done from a central control system. Standard software blocks for Siemens are available at Qimarox. The conditions for the control have been laid down in the technical specifications. When these conditions are not met, the emergency stop circuit of the machine must be activated.

  • Page 22: Specifications

    Qimarox or after written permission from Qimarox has been obtained. If Qimarox does not supply the product conveyor, the weight of the applied conveyor needs to be checked by Qimarox to determine the correct drive on the vertical movement. 4.6.2 Environmental specifications...

  • Page 23: Application Information

    • the use of a breaking resistor Refer to the Qimarox specification sheet for drive parameters. The next figure shows an example of a drive that is used at a higher frequency. DRIVE Gearmotor KA87BDRE132MC4 - M4AB - 0°...

  • Page 24: Installation

    Installation Installation This chapter describes installation instructions. Refer to chapter 8 for exploded views of the machine. Location Refer to the machine layout drawing for detailed information about the location of the machine. The minimum distance between moving parts of the machine and other equipment or structures must be 100 mm.

  • Page 25: Delivery

    Installation Delivery The machine can be delivered pre-assembled or in parts. • A pre-assembled machine will be delivered in a horizontal position. • For a machine delivered in parts, the column section is delivered in an upright position in a crate. Machine pre-assembled Machine in two parts Machine in three or more parts...

  • Page 26: Transport

    Make sure that the bottom side of the machine (B) is not dragged along the ground during transport. Unpacking Check the packing list when unpacking the machine. Immediately report damage or missing parts to Qimarox. UM-PRORUNNER_mk9-2.0-EN...

  • Page 27: Preparations For A Qimarox Installation (Optional)

    This only applies when Qimarox takes care of the installation. Make sure that the mechanic of Qimarox is assisted by two qualified mechanics of the client. Refer to section 3.2. Make sure that the location where the assembly takes place: is accessible, has sufficient light, is at room temperature and is clean and dry.
  • Page 28 Anchor the machine (A). Note Use Fischer FBN II 12/100 bolts or equival.These bolts are not delivered by Qimarox. For the specifications of the bolts, see the information of the supplier. Make sure that the mechanical locking device works correctly and the locking pins are retracted from the locking.
  • Page 29 Installation Determine which section comes next. Refer to the machine layout drawing. Put the next section (B) on top of the previous section. Connect both sections with bolts and tighten the bolts correctly. Connect the strips (C) for the mechanical locking device and tighten the bolts correctly.
  • Page 30 Installation Connect the strips (E) for the mechanical locking device and tighten the bolts correctly. 10. Install the running surfaces (F) and (G) in the bottom section. 11. Install the running surfaces (H) and (I) in the mid sections. UM-PRORUNNER_mk9-2.0-EN...
  • Page 31 Installation 12. Install the running surfaces (J) and (K) in the top section. 13. Unwind the flat belts (L). 14. Guide the flat belts over the idler pulleys (M). UM-PRORUNNER_mk9-2.0-EN...

  • Page 32: Installing The Moveable Conveyor

    Installation 15. Attach the flat belts to the carrier with clamping plates (N). 16. Install the cable carrier (P) with strip (O). Refer to the machine layout drawing for the correct position. 17. Connect the cable carrier to end piece (Q).
  • Page 33 Installation If a moveable conveyor is not included, you can install another conveyor. Only drill holes in parts (A) of the carrier for installation of the conveyor. UM-PRORUNNER_mk9-2.0-EN...

  • Page 34: Maintenance

    Adjust the maintenance frequency to the actual number of running hours per year. • If required, Qimarox can carry out the maintenance activities. Specific safety regulations For the proper functioning of the machine the various machine parts must be regularly maintained.

  • Page 35: Preventive Maintenance Schedule

    Maintenance Preventive maintenance schedule 6.2.1 Daily maintenance Item Task Action when required by the check Guards Check for visible damage. Replace damaged guards. Check if the mounting materials Place the mounting materials or are present and have been cor- correct the way in which they rectly placed.
  • Page 36 Maintenance Item Task Action when required by the check Sensors Check for visible damage. Replace the sensor if neces- sary. Check for correct signals. Adjust the sensor. Check for loose parts. Fasten loose parts. Clean. Refer to section 6.3. Cabling Check if all cables are fastened Connect the cables again if tightly.

  • Page 37: Cleaning

    Make sure that the mechanical locking device secures the position of the carrier. Remove deposit and dirt by hand. Report any damage to the technically responsible person or to Qimarox and make sure that any damage is remedied before restarting the machine.

  • Page 38: Troubleshooting

    Troubleshooting Troubleshooting Vertical conveyor Problem Possible cause Solution The motor does not run. Electrical failure. Remedy the electrical failure. The operation or main switch is Set the operation/main switch on "OFF". to "ON". The door switch or emergency Release the emergency stop stop is active.
  • Page 39 Troubleshooting Problem Possible cause Solution The motor gets overheated and Loose contact or broken cable Check the power circuit for runs at a low speed. in the power circuit of the motor. loose contacts or broken cables. Too high use of energy. Check the weight of the product according to the data on the type plate.
  • Page 40 Troubleshooting Problem Possible cause Solution Abnormal sounds, unusual Drive system clogged by dirt. Check the movement of the vibrations and swinging move- chain or drive belt and remove ments. dirt or deposit. Shorten the cleaning interval. Guides or return wheels are Check guides, chains and dirty or damaged.

  • Page 41: Exploded Views

    Exploded views Exploded views Frame parts The following pages show exploded views of the frame parts and include part list and attachment materials information. UM-PRORUNNER_mk9-2.0-EN...
  • Page 42 Exploded views 8.1.1 Top section exploded view M10x30 (10x) M10 (10x) M10 (10x) M10 (10x) M6x16 (4x) M16x35 (8x) M6 (4x) M16 (8x) M10x20 (4x) M10 (4x) M8x16 (8x) M10x20 (8x) M8 (8x) M10 (8x) M8 (8x) M10 (8x) M5x45 (2x) M5 (2x) M12x60 (4x) M10x30 (8x)
  • Page 43 Exploded views Top section parts list Top section - parts list Quantity Item Description (parts) Notes number 1000742 Pull handle TS = 0.8 - 1.2 mm AE000069302 Back shielding PRmk9 H = 573 AE000069303 Back shielding PRmk9 H = 698 AE000069304 Back shielding PRmk9 H = 823...
  • Page 44 Exploded views 8.1.2 Mid section exploded view M6x16 (4x) M6 (4x) M8x16 (7x) M8 (7x) M10x20 (7x) M8 (7x) M10 (7x) M10 (7x) M10x30 (8x) M10 (8x) M10 (8x) M10 (8x) M12x90 (4x) M12 (4x) M10x20 (4x) M12 (4x) M10x20 (7x) M10 (4x) M12 (4x) M10 (4x)
  • Page 45 Exploded views Mid section parts list Mid section - parts list Quantity Item Description (parts) Notes number 1000742 Pull handle TS = 0.8 - 1.2 mm AE000069301 Back shielding H = 448 AE000069303 Back shielding H = 698 1000932 Sensor IME 18-08BPSZC0K AE0000520 Mid section...
  • Page 46 Exploded views 8.1.3 Bottom section exploded view M6x16 (3x) M6 (3x) 4x10 (4x) M8x16 (5x) M8 (5x) M10x20 (5x) M8 (5x) M10 (5x) M10 (5x) M5x45 (2x) M5 (2x) M10x20 (6x) M10 (6x) M10x30 (4x) M10 (4x) M10x20 (4x) M10 (4x) M10 (4x) M10 (4x) M10 (4x)
  • Page 47 Exploded views Bottom section parts list Bottom section - parts list Quantity Item Description (parts) Notes number 1000742 Pull handle TS = 0.8 - 1.2 mm AE000069302 Back shielding H = 573 AE000069303 Back shielding H = 698 AE000069304 Back shielding H = 823 AE000069308 Back shielding...
  • Page 48 Exploded views 8.1.4 Carrier exploded view M10x60 (2x) M6 (2x) M10 (2x) M10 (2x) M6x12 (8x) M6 (8x) M5x12 (8x) M5 (8x) M12x20 (2x) M12x45 (4x) M12 (2x) M12 (4x) M12x3D (2x) M4x16 (3x) M4 (3x) M10x20 (4x) M4 (3x) M10 (4x) M8x30 (4x) M10x3D (4x)
  • Page 49 Exploded views Carrier parts list Carrier- parts list Quantity Item Description (parts) Notes number 1000932 Sensor IME18-08BPSZC0K 1002297 Wheel 125 x 55 bearing 25 x 1003309 Exact 12-8 x M12 Junction box 1003526 Bolt for extension spring 1003527 Cylinder ESNU-25-25-P-A 1003528 Pivot pin SBN-20/25...
  • Page 50 Exploded views 8.1.5 Support exploded view M10x20 (8x) M20 (8x) M20 (8x) M10x20 (12x) M20 (12x) M10x20 (12x) M20 (12x) M16x40 (4x) M16 (4x) M10x20 (8x) M20 (8x) M20 (8x) M16x40 (4x) M16 (4x) UM-PRORUNNER_mk9-2.0-EN...
  • Page 51 Exploded views Support parts list Support - parts list Quantity Item Description (parts) Notes number 1000164 Adjustment foot H = 156 AE0002182 Support right PRmk9 AE0002178 Support left PRmk9 UM-PRORUNNER_mk9-2.0-EN...
  • Page 52 Exploded views 8.1.6 Drive section exploded view M6x16 (9x) M10x30 (8x) M4x16 (3) M10 (8x) M4 (3x) M20x65 (2x) M10 (8x) M4 (3x) M20 (2x) M20 (2x) M20 (2x) M16x35 (4x) M16 (4x) M6x16 (4x) M6 (4x) M6 (4x) M20x65 (2x) M20 (2x) M20 (2x) M20 (2x)
  • Page 53 Exploded views Drive section parts list Drive section- parts list Quantity Item Description (parts) Notes number 1002379 Housing unit PCF50 1003309 Exact 12-8 x M12 Junction box 1003534 Ball bearing 6008-2RS 1003982 Push-in fitting QSL-1/2-10 1003983 Soft-start / quick exhaust valve 1004038 Multi-pin plug socket AE0000558...
  • Page 54 Exploded views 8.1.7 Belts exploded view Belts parts list Belts- parts list Quantity Item Description (parts) Notes number AE0001390 Cable crossing strip 1004947 Belt 1003532 Cable carrier connection set 1003531 Cable carrier link UM-PRORUNNER_mk9-2.0-EN...

  • Page 55: Electrical Circuit Diagrams

    Electrical circuit diagrams Electrical circuit diagrams Drives 9.1.1 Drive type: SEW 3PH Connection main power: http://www.productliften.nl/media/text/240/247/680010306.pdf Connection TF: http://www.productliften.nl/media/text/240/247/681510306.pdf Connection BR: http://www.productliften.nl/media/text/240/247/69001006.pdf Other connection diagrams DR: http://www.productliften.nl/media/text/240/247/9pd0058us.pdf Installing 87Hz 9.2.1 Wiring the drive In a traditional wiring diagram the drive is connected in a so-called star connection. To make sure that the drive does not lose any torque above 60Hz, it needs to be connected in a delta configuration.
  • Page 56 The minimal power for the frequency inverter can be found in the Qimarox specification sheet at the technical data tab. The frequency at which the drive needs to run to reach the specified capacity is also indicated on the sheet.

  • Page 57: Pneumatic Circuit Diagrams

    Pneumatic circuit diagrams Pneumatic circuit diagrams 10.1 Mechanical locking device ESNU-25-25-PA MS6-SV-1/2-E-10v24-SO-AG ESNU-25-25-PA When power and compressed air is applied to the mechanical locking device, compressed air goes to the cylinders and the locking pin retracts. This will be applied until the emergency stop circuit is triggered or a power failure occurs.

  • Page 58: Appendix

    Appendix Appendix 11.1 Product registration form Fill in this form and send it to support@qimarox.com for correct product registration. Machine type * mk 1 mk 5 mk 9 mk 10 Order number Qimarox Serial number Integrated by Order number integrator...
  • Page 59 Nobelstraat 43 3846 CE Harderwijk Tel: +31 341 436 700 Fax: +31 341 436 701 E-mail: info@qimarox.com Internet: www.qimarox.com...
  • Page 60 Sensors on carrier PRmk9 Seesaw sensor The carrier of the PRmk9 is suspended by two belts. Both belts are attached to a seesaw to distribute the load over the belts evenly. If a belt fails the seesaw is pulled out of balance, which removes the seesaw out of the sensing range of the sensor.
  • Page 61 Seesaw sensor =D+D-B1 Seesaw Tilting sensor When the carrier is moving down while there is an object below it, this can cause the carrier to tilt. To prevent damage to the machine and surroundings, the machine is equipped with a sensor to detect this tilting.

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