Table of Contents
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Owner's manual for installation,
use and maintenance
AMV-170, AMV-270, AMV-350, AMV-450, AMV-540, AMV-570,
AMV-700, AMV-810, AMV-900, AMV-1050, AMV-1140 & AMV-1350
This manual is property of the owner. Leave with the unit when set-up and start-up are complete.
AQC Dust Collecting Systems inc. reserves the right to change design and specifications without prior notice.
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Table of Contents
Related Manuals for AQC MAXIVIBE AMV-170
Summary of Contents for AQC MAXIVIBE AMV-170
- Page 1 AMV-700, AMV-810, AMV-900, AMV-1050, AMV-1140 & AMV-1350 This manual is property of the owner. Leave with the unit when set-up and start-up are complete. AQC Dust Collecting Systems inc. reserves the right to change design and specifications without prior notice.
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Page 2: Table Of Contents
Shaker type dust collector INDEX Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Information on the dust collector . -
Page 3: Introduction
Shaker type dust collector INTRODUCTION This manual refers to the MAXIVIBE dust collector and its shaker cleaning system. It includes important information on the installation, function and maintenance of your dust collector. You must read this manual thoroughly and apply all directives. You must also inform the personnel using the dust collector about the safety measures and maintenance instructions. WARNING! The use or type of dust to be filtered may require the need of an explosion venting system. Dust collectors are not automatically equipped with such a device unless stated when ordered. Contact A.Q.C. Inc. If you have any doubt as to the use of your dust collector. Injuries or material damages may occur if the directives are not applied and/or followed. INFORMATION ON THE DUST COLLECTOR Model: Serial number: Delivery date: Date of installation: Name of customer: Address:... -
Page 4: Presentation
Shaker type dust collector PRESENTATION The MAXIVIBE unit is a dust collector which is thoroughly cleaned by means of a shaker without the use of compressed air. The filter envelope is cleaned automatically (motor) or manually (handle) depending on the model ordered. This dust collector may have different dust storage systems such as removable drawers (fig. 1.1), low silhouette with removable vat (fig. 1.2), hopper with barrel (fig. 1.3) or a cart on casters (fig. 1.4). The filtration area on MAXIVIBE units vary from 270 to 570 sq. ft. for a single cabinet type, 700 to 900 sq. ft for a double cabinet type and 810 to 1350 for a triple cabinet type. 3.1 Each MAXIVIBE units include: • Welded reinforced steel cabinet • 1 to 3 filter envelopes each having from 270 to 570 sq. ft of filter surface for a recommended air to cloth ration of 8 :1 • Shaker cleaning system of the filter envelope • Fan/Blower • Acoustical casing • Control panel for the fan and automatic cleaning system (if ordered) • 3 step paint preparation: degreasing, primer and polyurethane base paint final coat. The MAXIVIBE unit is delivered fully assembled or in sections (depending on model ordered) which will require field assembly. The electrical connection to the fan and automatic cleaning system must be performed on the jobsite when installing the dust collector. Figure 1.1 Figure 1.2 Figure 1.3 Figure 1.4 Figure 1.1 Figure 1.2 Figure 1.3... -
Page 5: Normal Use
Shaker type dust collector NORMAL USE The MAXIVIBE unit is designed to filter harmful dusts from the air resulting from a fabrication process. Each MAXIVIBE dust collector is built based on the request and information supplied by the customer for a given application and should not be used for any other application unless approved by A.Q.C. Inc. The dust collector should be used at intervals in order for the filter envelope to be cleaned at the end of each cycle of usage. WARNING! Flammable and /or explosive solids and solvents consist of a fire or explosion hazard within the collector cabinet. Such matters should not be filtered unless the collector is designed to that effect an equipped with an explosion venting system and/or a fire extinguishing device. Special care is mandatory when the collector is used for flammable and/or explosive solids and solvents. Any object on fire or bearing a fire hazard such as sparks created by grinding/ buffing or smoking material should not be allowed to enter the collector cabinet as it may cause a fire or explosion. OPERATION During normal use, dusty air is introduced into the MAXIVIBE inlet. The smaller particles are vacuumed to the filter envelope and the larger particles fall into the dust storage compartment. The smaller particles are stored into the filter envelope and clean air is pushed toward the collector outlet. -
Page 6: Installation
Shaker type dust collector INSTALLATION 7.1 Inspection of the material The MAXIVIBE unit is shipped on one (1) or multiple skids. Proceed with a visual inspection upon receiving the material for any damages or missing skid(s). Note: if damages are apparent upon receiving the material, indicate so on receiving slip (freight waybill) and confirm by having the truck driver sign the waybill with any discrepancy. A.Q.C takes photos of material prior to shipping. Generally, shipment includes a skid for the collector cabinet and another one for the dust storage system. Other optional devices such as an explosion venting system or flame front damper may also be shipped on separate skids. 7.2 Area of installation 1 . The area chosen to install the Figure 2 collector should be able to support its weight, its accessories, dust storage system and ventilation ducting. The construction of a solid flat surface such as a concrete pad may be needed. 2. Install the collector in a way to gain access to the control panel, the fan/motor assembly, shaker motor and filter envelope such as... -
Page 7: Assembly
Shaker type dust collector ASSEMBLY 8.1 Necessary tools The following tools and equipement are recommended for the assembly of the dust collector : • Crane or fork lift • Spanners and/or wrenches • Swing jib • Power drill • Concrete drill bits • Chains • Shackles • Concrete anchors • Eye bolts • Nuts, washers and bolts • Self tapping crews • Tapered steel pins • Ratchet set • Silicone tubes 8.2 Fitting 1. Prepare the area where the collector is to be installed. Ensure the area is clear of any obstacle or debris. - Page 8 Apply two strips of butyl adhesive on the dust storage se Shaker type dust collector outline. One strip should be applied inward of the bolt h strip outward of the bolt holes (Figure 4). 5. Lift the collector cabinet using the eye bolts. Position above the dust storage compartment 5. Lift the filter cabinet using the lift lugs. Using spikes, position th making sure to align the hole pattern of the cabinet with the dust storage compartment hole above the dust storage section making sure to align the cabinet pattern. Align temporarily into place using tapered steel pins.
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Page 9: Electrical Connections
Shaker type dust collector ELECTRICAL CONNECTIONS WARNING! The electrical connection must be performed by a certified electrician and by following the local building rules and regulations. For safety measure, disconnect all electrical power prior to installation. The collector control panel controls the fan and the motorized shaker system. The control panel may be installed directly on the MAXIVIBE unit, either the unit is located inside or outside of the building or it may also be remote. 1. Using the electrical diagram supplied with the control panel, carry out the electrical connection from the breaker (supplied by customer) to the control panel. 2. With double or triple MAXIVIBE collectors, the control panel is not wired to the fan motor assembly when shipped. The control panel is although pre-wired when shipped. Connect the control panel to the motor. 3 . Apply electrical power to the control panel and verify time delays T1 and T2. Refer to the Maintenance section, under control panel for instructions on time delay adjustments. 4 . Check for proper motor rotation. Figure 4 shows the operation with a typical starter equipped with an automatic shaker system : When the selector is in "MANUAL" position, the fan is on. When the selector is in "OFF" position, the fan stops, T2 runs its time delay, T3 then starts its delay for the shaker motor operating time. - Page 10 Shaker type dust collector Lower the filter cabinet onto the dust storage section and align the bolt holes. Attach the filter cabinet to the dust storage section using the supplied nuts, washers and bolts. Tighten bolts for an adequate seal. Figure 4 gure 3 Support...
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Page 11: Ducting Systems
Shaker type dust collector 10 DUCTING SYSTEMS • The dust collector should be installed as close as possible to the machines creating the dust. This is to minimize the length of ductwork. • If possible, do not install short radius elbows or bends. • Install taps and branches having a 30 degree slope or less. • Do not install straight 90 degree taps (T’s). • Join ductwork and branches using self tapping screws and silicone. 11 START-UP 11.1 Check list Before starting the collector for the first time, the steps listed below should be followed to ensure the collector will work properly. • Remove all objects in the vicinity of collector inlet and outlet. • Check for proper installation of all accessories and optional equipment. 11.2 Shaker system • Check if filter envelope upper frame is in place. • For automatic shaker systems, check if the connecting rod tied to the frame and reducer is fixed and solid. 11.3 Electrical connection WARNING! The electrical connection must be performed by a certified electrician and by following the local building rules and regulations. For safety measure, disconnect all electrical power prior to installation. -
Page 12: Start/Stop Procedure
Shaker type dust collector START/STOP PROCEDURE 12.1 Starting the unit with a new filter envelope Shut inlet and outlet dampers (if installed) at about 50% before starting the unit. Allow a few hours for dust to penetrate the filter envelope before starting the shaker system. This will translate into better filtration efficiency and longer filter envelope lifetime. 12.2 Normal start-up Start the collector and allow dust to enter the unit. 12.3 Shutting the unit OFF Shut down power to the collector and close all inlet and outlet dampers so that dust does not flow back into the unit. You may now access the collector for inspection or filter envelope replacement. 13 SAFETY MEASURES 13.1 Workers/Staff Any maintenance on the collector should be accomplished by a minimum of two (2) workers. When finished, retrieve all tools inside the collector. WARNING! Never do maintenance tasks by an unaccompanied worker. All personnel must be accounted for before restarting the collector. All maintenance staff should wear protective clothing or apparatus such as goggles, gloves, breathing equipment or such devices before working inside the collector. -
Page 13: Anchors
Shaker type dust collector 13.4 Anchors All sections of the collector should be firmly anchored to a cement slab in order to prevent tipping of the unit should an explosion occur or due to extreme winds. 13.5 Interior installation When a dust collector is installed inside of a building, the collector should be installed within 10 feet of an exterior wall and be connected to a vent duct connected to the exterior of the building. This vent duct system should possess the same pressure capabilities of the collector. If the filtered air coming from the collector is recycled back into the building, certain precautions should be taken in order to exhaust the air outside of the building in the event a filter inside the collector should fail in its performance or other performance deficiency. A secondary filtration system should be considered to protect staff or personnel within the building. Bursts of air exhausted out of the collector or of the explosion vent should be directed out of the way of pedestrian walkways, parking lots, offices or any other area where people could have access. -
Page 14: Installation Of The Filter Envelope
Shaker type dust collector 4. Install a ground wire to the unit 14.2 Installation of the filter envelope Figure 1 1 . Open the access door to filter envelope and WARNING unhook the rubber bands holding the filter envelope to the shaker frame (Figure 1). Apply two strips of buty 2 . Remove the rubber bands from the filter outline. -
Page 15: Control Panel
Shaker type dust collector 14.3 Control panel The control panel is designed to start the fan and shaker system. It allows the start of an automatic shaker sequence every time the unit is shut down. It is possible to set the duration of the shaker time and the delay between the shutdown of the fan and the start of the shaker sequence. 14.4 Programming instructions The shaker settings are adjusted at the factory. To modify the settings, turn timer knob T1 to the desired setting. To modify the duration of shaking mechanism, turn timer knob T2 to the desired setting. Values shown on knobs are in seconds. EXPLOSION VENT A. Q. C., Inc. will not be held liable for injury or damages caused by a fire, a blast or an explosion as per the agreement made upon the construction of the collector. However, the collector is built as per NFPA-68 standards concerning explosion venting systems. The total surface of the venting system is calculated using this norm. The explosion vent is held shut using special handles specially designed to pop open if a sufficient pressure is applied. The handles are adjusted at the factory following the requirements of the manufacturer, the surface of the explosion vent and attachment method. WARNING! The explosion vent must face toward an area away from workers, offices, pedestrian walkways or any other area which may be accessible to persons, close to vegetation or any other substance that may be damaged in the event of an explosion. -
Page 16: Maintenance And Inspection
Shaker type dust collector MAINTENANCE AND INSPECTION The chart indicated below shows different inspections and the frequency at which they should be performed. Frequency of Components Procedures inspections Examine air outlet for possible dust or smoke Daily Dust collector accumulation. Refer to Troubleshooting section. Check for leaks on the filter enveloppe. Repare or Filter envelope replace if necessary. Ensure the filter enveloppe is securely fastened. Weekly Examine the shaker mechanism for any unusual Automatic shaker noise or vibration, broken parts or loose components. Examine, clean and apply paint touch-ups if necessary. Semi-annually/ Dust collector If needed, lubricate the shaker and shaft rocking Annually system using lithium base grease. 17 TROUBLESHOOTING Problem Probable cause Solution Filter envelope not Tighten fasteners on filter frame installed correctly to ensure proper seal. Smoke or dust Leak in filter envelope Repair or replace filter envelope. - Page 17 Shaker type dust collector Problem Probable cause Solution Check for speed and motor rotation, the position of Air volume too low gates and air volume at collector outlet. Make necessary or to high adjustments to obtain original specifications. Filter envelope not Replace filter envelope with a filtration system suited for dust to be according to the dust entering the system. filtered Drop in filter Filtered air efficiency Check temperature of air to be filtered. Bring necessary temperature is adjustments to obtain satisfactory temperature. higher than normal Check for appropriate grounding wires of collector, Static electricity components and ducting system. Increase relative builds up in collector humidity of air to be filtered if lower than 50% R.H. until the dust to be filtered is affected. Check for speed and rotation of motor, the position of Air volume is too high gates and air volume at collector outlet. Make necessary adjustments to obtain original specifications. Ineffective cleaning Increase frequency or duration of cleaning sequence. system Check cleaning system. Humidity clogs the Lower humidity level and replace filter envelope if filter envelope damaged.
- Page 18 Shaker type dust collector Problem Probable cause Solution Pressure differential Refer to section above on Pressure differential. is too high Air leaks in the system Check doors, ducting and seal leaks. Air volume through the collector is less Examine dust storage section, access doors, Air leaks in the than original design explosion vents and inlets to and from collector. collector Seal all leaks. Air is minimal or Check filter envelope (any debris, clogged filter, not sufficient obstruction in airflow). Remove or clean. Temperature is higher Check and evaluate filtered air temperature. than normal in Do not exceed such temperatures. collector. Dust filtered is not Check for dust properties to be filtered. A.Q.C. compatible with filter representative or consultant will guide you for enveloppe compatible filter. Replace if necessary. Presence of humidity Reduce or modify humidity factor. Rapid deterioration in filtered air Replace filter envelope. of filter envelope Examine the filter envelope and locate damages Incorrect installation...
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Page 19: Warranty
Shaker type dust collector 18 WARRANTY Coverage: Aireau Quality Control Inc. or its designated affiliate (the "Seller") selling the product 18.1 (the "Product"), warrants that the Product sold by Seller will be free from defects in material and workmanship for a period of 12 months from the date of its installation or 14 months from the date of shipment by Seller, whichever date is earlier (the "Warranty Period"). Exceptions: This warranty does not apply to any Product or portion thereof that: (i) has been used 18.2 in a manner not in compliance with Seller’s or manufacturer’s documentation and instructions, (ii) has had changes, alterations or repairs made by a person other than a person authorized by Seller, (iii) has been improperly installed or used or has been installed or used contrary to applicable codes, standards, laws and regulations, (iv) has been subjected to improper storage, accident, neglect, misuse or abuse, (v) has been damaged during shipping, (vi) has been subject to damages resulting from normal wear and tear, (vii) has not been used with appropriate fire protection systems or explosion venting when required or (viii) has not been installed by a licensed contractor with experience in fire and explosion hazards and applicable codes, laws and regulations . For greater certainty, this warranty does not apply to filters sold as part of, or for use with, the Product. Unless specifically accepted otherwise in writing by Seller, Seller does not warrant that electrical equipment will comply with any laws or regulations of the customer’s jurisdiction. Claims: To benefit from this warranty, customer must notify Seller in writing of the Product defect, 18.3 which notice shall include a reasonable description of the defect, within 10 days from the date such defect is discovered or ought to have been discovered. Remedy: During the Warranty Period and subject to the terms herein, Seller will, at its option, 18.4 either: (i) repair or replace the Product or any defective parts or components (except for filters) with Product, parts or components (except filters) free from defect or (ii) credit or refund the purchase price of the Product. If Seller so requests, customer must return the defective Product to Seller’s place of business determined by Seller. Shipping, installation, removal and re-installation costs will be solely borne by the customer. The foregoing shall be customer’s sole and exclusive remedy for any defect in the product, its parts and components and for any breach of the warranty herein. -
Page 20: Limitation Of Liability
Shaker type dust collector 19 LIMITATION OF LIABILITY 19.1 Limitation of Liability: Notwithstanding anything to the contrary, in no event will the seller parties’ liability arising out of, or related to, the product or its parts and components, whether pursuant to contractual or extracontractual liability, tort or under any other theory of liability, exceed the price paid to seller for the product giving rise to such liability. 19.2 Exclusion of Consequential and Similar Damages: Notwithstanding anything to the contrary, in no event will the seller part ies be liable for any indirect, punitive, special, exemplary, incidental, consequential or other similar damages of any type or kind (including loss of revenue, profits, use or other economic advantage, damages due to product failure, work stoppage or delays in delivery) arising out of, or in any way connected to, the product or its use, breach of contract, tort (including negligence), strict liability, product liability, or otherwise, regardless of cause, even if the seller parties had previously been advised of the possibility of such damages or could have reasonably foreseen them. Fire and Explosion and Acceptance of Risk: Customer acknowledges that improper installation 19.3 or use of the Product may result in fire or explosion. To minimize such risks, proper installation, operation, and maintenance of the Product in accordance with all applicable codes, standards, laws and regulations is critical. Prior to installation and use, customer shall ensure that the Product meets the applicable codes, laws and regulations, including those related to the addition of appropriate fire protection systems or explosion venting. Installation shall be performed by a licensed contractor...
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