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Owner's manual for installation,
use and maintenance
TYPE MS
MS-004, MS-006, MS-008, MS-010, MS-015, MS-020, MS-025,
MS-035, MS-050, MS-060, MS-070, MS-080, MS-090, MS-100
This manual is property of the owner. Leave with the unit when set-up and start-up are complete.
AQC Dust Collecting Systems inc. reserves the right to change design and specifications without prior notice.
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Summary of Contents for AQC MAXIHYDRO MS
- Page 1 MS-035, MS-050, MS-060, MS-070, MS-080, MS-090, MS-100 This manual is property of the owner. Leave with the unit when set-up and start-up are complete. AQC Dust Collecting Systems inc. reserves the right to change design and specifications without prior notice.
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Page 2: Table Of Contents
Wet type dust collector INDEX Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Information on MAXIHYDRO system . -
Page 3: Introduction
Wet type dust collector 1 INTRODUCTION This present manual refers to the MAXIHYDRO wet dust collectors. It includes important information concerning the installation, operation and maintenance of your collector. Read this manual thoroughly and apply the directives and procedures. Staff and personnel using the system will have to be trained on safety measures and maintenance instructions. The TYPE A MS scrubber is designed to filter explosive metal dusts such has aluminum. It can filter any particulate dust that sinks in a pool water. There are no moving parts, filtration is provided by the dusty air being forced through a determined water level, this causing a violent water agitation and mist the air must then go around baffles and water eliminators after which the cleaned air is returned to the plant. TYPE B MS scrubber use a drag bar conveyor to mechanically remove sludge from the settling tank to discharge it in a container. An added instruction manual that covers the conveyor is supplied separately. TYPE UM scrubbers are of a low silhouette design. A spray system is installed at the bottom of the settling tank to fluidize the sedimented sludge where it is drained to a conveniant location. WARNING! Not following directives and procedures could cause injuries or property damages. - Page 4 Wet type dust collector 3 FEATURES OF THESE SCRUBBERS Figure 3 shows the water control system. Water pressure of 50 to 60 psi is recommended. The ball valve water control is always run with the fan, and is always open when the unit is operational. The filling water valve, which is always closed when the unit is working is used to rapidly fill the unit to static level. The water inlet is threaded for convenience in connecting to the main water system. The ball valve assembly with its float can be seen through the inspection window. The static water level is at the bottom of the window and this is where you will record the working water level. When the fan is turned on, the arm of the ball may have to be adjusted to the working water level. Figure 1 AIR OUTLET DOWNTIME BLOWER EXHAUST WATER INLET OVERFLOW DRAIN Note: Air inlet an opposite side.
- Page 5 Wet type dust collector 4 2 SET-UP AND START-UP PROCEDURES FOR WET TYPE DUST COLLECTOR 4.1 Level the unit Check to ensure that the unit is level in all directions. 4.2 Check all connections Check that the gasket between the inlet duct and the transition interface is correctly positioned between the flanges and that the flanges are tightly bolted. Connect the inlet and outlet ducting to the unit. Check that the gaskets are correctly positioned between the duct runs and the unit, and that all unions are tightly bolted. MS TYPE – STYLE A The MS Type Style A is a highly efficient dust collector with a low noise level. It can easily be installed inside a plant or tool room, and heated or cooled air can be discharged back into the shop. The MS Type Style A comes with a hand rake and sludge bin for sludge disposal. Figure 2 MIST AUTOMATIC WATER ELIMINATOR CONTROL SYSTEM PLATES CONTROL PANEL SLUDGE RAKE- OUT CHUTE INLET INLET ACCESS DOOR...
- Page 6 Wet type dust collector Baghouse D To adjust the working water level, this should be done while balancing the air volume. The water 4. Install a ground wire to the unit. level greatly influences the air volume, to much water reduces air volume, low water level produces increased air volume and possibly water bypass. WARNING Water level at static water level, close the inlet water valve (A), start the blower and verify the air volume if : Apply two strips of butyl adhesive on the dust storage sec • To much air, increase water level outline. One strip should be applied inward of the bolt hol •...
- Page 7 Wet type dust collector 5 CHECK THE UNIT Check to ensure that the inspection window, located at the discharge end of the unit is tightly bolted. 6 THE FAN (IF PART OF SCRUBBER) Fit the fan to the outlet end of the collector. For the best performance of the fan, the length of straight duct between the unit discharge and the fan inlet should be five times the inlet diameter. Check that the fan is correctly installed and is firmly sealed. Trial start fan to ensure that the rotation of the blades is correct, and that there is no vibration. 7 SET UP THE WATER SYSTEM Connect water pipe to the unit’s water control system. Check the water pipes by trial running water through them, and tightening joints if necessary. 8 GENERAL INFORMATION When the unit is operating the unit will be supplied. For sludge removal, the unit is supplied with a sludge rake-out chute, for sludge removal, bring a container or dump truck under the chute, open the rake-out door, use the supplied rake and slowly reach into the tank, pull the rake towards the chute and continue up the slope and discharge sludge into the container, continue until the floor seems free of sludge, remove container, replace rake-out door. Unit is ready to operate. WARNING! Once the water control system has been set correctly the system should not be re-adjusted. This unit will give constant efficiency and air flow.
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Page 12: Maintenance And Inspection
Wet type dust collector 11 MAINTENANCE AND INSPECTION The chart indicated below shows different inspections and the frequency at which they should be performed. Frequency of Components Procedures inspections Check that the water level is adequate and that Daily Tank the fleet is functioning well. Check for mud build-up, clean if necessary. Monthly Tank Check to see if the water is very black and muddy. If so, the dust collector should be cleaned. Inspect, clean and touch up paint if necessary. Yearly Dust collector Check the valves and the fleet. 12 TROUBLESHOOTING Problem Probable cause Solution Water level too high Adjust the water level, check the water supply system. Insufficient suction of the dust collector There is too much mud. Empty the tank, clean and fill it with new water. Water level too low. Adjust the water level, check the fleet system. There is dust coming out at the exit of the dust collector The supply solenoid... -
Page 13: Warranty
Wet type dust collector 13 WARRANTY Coverage: Aireau Quality Control Inc. or its designated affiliate (the "Seller") selling the product 13.1 (the "Product"), warrants that the Product sold by Seller will be free from defects in material and workmanship for a period of 12 months from the date of its installation or 14 months from the date of shipment by Seller, whichever date is earlier (the "Warranty Period"). Exceptions: This warranty does not apply to any Product or portion thereof that: (i) has been used 13.2 in a manner not in compliance with Seller’s or manufacturer’s documentation and instructions, (ii) has had changes, alterations or repairs made by a person other than a person authorized by Seller, (iii) has been improperly installed or used or has been installed or used contrary to applicable codes, standards, laws and regulations, (iv) has been subjected to improper storage, accident, neglect, misuse or abuse, (v) has been damaged during shipping, (vi) has been subject to damages resulting from normal wear and tear, (vii) has not been used with appropriate fire protection systems or explosion venting when required or (viii) has not been installed by a licensed contractor with experience in fire and explosion hazards and applicable codes, laws and regulations . For greater certainty, this warranty does not apply to filters sold as part of, or for use with, the Product. Unless specifically accepted otherwise in writing by Seller, Seller does not warrant that electrical equipment will comply with any laws or regulations of the customer’s jurisdiction. Claims: To benefit from this warranty, customer must notify Seller in writing of the Product defect, 13.3 which notice shall include a reasonable description of the defect, within 10 days from the date such defect is discovered or ought to have been discovered. Remedy: During the Warranty Period and subject to the terms herein, Seller will, at its option, 13.4 either: (i) repair or replace the Product or any defective parts or components (except for filters) with Product, parts or components (except filters) free from defect or (ii) credit or refund the purchase price of the Product. If Seller so requests, customer must return the defective Product to Seller’s place of business determined by Seller. Shipping, installation, removal and re-installation costs will be solely borne by the customer. The foregoing shall be customer’s sole and exclusive remedy for any defect in the product, its parts and components and for any breach of the warranty herein. -
Page 14: Limitation Of Liability
Wet type dust collector 14 LIMITATION OF LIABILITY 14.1 Limitation of Liability: Notwithstanding anything to the contrary, in no event will the seller parties’ liability arising out of, or related to, the product or its parts and components, whether pursuant to contractual or extracontractual liability, tort or under any other theory of liability, exceed the price paid to seller for the product giving rise to such liability. 14.2 Exclusion of Consequential and Similar Damages: Notwithstanding anything to the contrary, in no event will the seller part ies be liable for any indirect, punitive, special, exemplary, incidental, consequential or other similar damages of any type or kind (including loss of revenue, profits, use or other economic advantage, damages due to product failure, work stoppage or delays in delivery) arising out of, or in any way connected to, the product or its use, breach of contract, tort (including negligence), strict liability, product liability, or otherwise, regardless of cause, even if the seller parties had previously been advised of the possibility of such damages or could have reasonably foreseen them. Fire and Explosion and Acceptance of Risk: Customer acknowledges that improper installation 14.3 or use of the Product may result in fire or explosion. To minimize such risks, proper installation, operation, and maintenance of the Product in accordance with all applicable codes, standards, laws and regulations is critical. Prior to installation and use, customer shall ensure that the Product meets the applicable codes, laws and regulations, including those related to the addition of appropriate fire protection systems or explosion venting. Installation shall be performed by a licensed contractor...
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