Preparation before use 4.3. Operation 4.4. Optimized 350 bar 4.5. Quick action couplers 4.6. Connecting the Resqtec NEO1 coupler 4.7. Disconnecting the Resqtec NEO1 coupler 4.8. Connecting the Resqtec STD coupler 4.9. Disconnecting the Resqtec STD coupler 4.10. Using the pressure release 4.11.
1.2 GENERAL SAFETY INFORMATION The Resqtec equipment is designed to provide safe operation. All users should read and be thoroughly familiar with the operating instructions and safety precautions stated in this manual. Operator safety depends on users being properly trained by the Authority having jurisdiction and using the equipment for its intended purposes only.
Failing to do so may result in damage to the hose assembly and malfunction of your Resqtec system. • Make sure no one on site is in danger or might get, when using Resqtec equipment. Be aware of your surroundings, the situation you and the people around you are in, and what the consequences of the use of the Resqtec system are.
Read all the instructions before using the product to assure safe and optimal use of the product. These instructions contain aspects relevant to safe and optimal use of the product. The product has been manufactured by Resqtec Zumro. For addresses, please refer to the last page of this manual or to our internet site at www.resqtec.com.
See chapter 4-7 for further details. 5740.0300.** See chapter 4-7 for further details. 4760.0000.** See chapter 4-7 for further details. Chain & shackle 2310.3000 set X-series See chapter 4-7 for Aircraft jaw set further details. 2160.6125 X-series RESQTEC MANUAL SPREADER X-SERIES (DM064K11)
AGE IS FOUND. DO NOT USE DAMAGED EQUIPMENT UNDER ANY CIRCUMSTANCE! In general we distinguish a couple of different types of operations; • Connecting the Resqtec NEO1 coupler • Disconnecting the Resqtec NEO1 coupler • Connecting the Resqtec STD coupler •...
In this manual the Resqtec NEO1 couplers and the Resqtec STD couplers are described; follow the instructions of your current couplers only. RESQTEC MANUAL SPREADER X-SERIES (DM064K11)
• If couplers do not have auto lock mechanism on the product, rotate collar of female coupler to lock and prevent accidental release. • Unroll hose reels to their full extend. Make sure that no pressure is applied before unrolling. 4.6 CONNECTING THE RESQTEC NEO1 COUPLER Make sure the dust caps are removed from both the couplers (male & female): •...
USER MANUAL SPREADER X-SERIES 4.7 DISCONNECTING THE RESQTEC NEO1 COUPLER Rotate the NEO1 female coupler unlock ring in the direction of the arrow and pull backwards. Make sure the control handle of the product is not engaged when disconnecting (neutral position).
USER MANUAL SPREADER X-SERIES 4.8 CONNECTING THE RESQTEC STD COUPLER Check whether the pump relief valve is in its neutral/release pressure relief position (with exception of NEO1). NEVER TRY TO CONNECT THE COUPLERS IF THE PUMP IS SWITCHED TO OPERATION.
NEO1 male coupler which contains the pressure release valve. NOTE THAT A SLIGHT AMOUNT OF HYDRAULIC FLUID WILL EJECT AT THIS POINT! MAKE SURE TO WEAR PROTECTIVE CLOTHING. FOR STD COUPLERS A SEPARATE PRESSURE RELEASE TOOL IS AVAILABLE. CONTACT YOUR DISTRIBUTOR/SUPPLIER FOR DETAILS. RESQTEC MANUAL SPREADER X-SERIES (DM064K11)
Rotate the control handle rightwards to close the arms. Keep the handle rightwards. BEFORE STORING THE PRODUCT, IT IS RECOMMENDED TO DEPRESSURIZE THE CYLINDER. TO DO THIS, OPEN THE ARMS WITH JUST A FEW MM BETWEEN THE SPREADER JAWS. RESQTEC MANUAL SPREADER X-SERIES (DM064K11)
Take out the jaw. If applicable: rotate the jaw 180°. Put the desired jaw back into place on the arms. Push the pin back into the arms. The pin clicks when put back into place. RESQTEC MANUAL SPREADER X-SERIES (DM064K11)
You can now see the lock pin creates an opening for the chain to enter.. Slide the chain into the chamber and release the button of the pulling jaw. Make sure the chain is locked by the lock pin. RESQTEC MANUAL SPREADER X-SERIES (DM064K11)
NFPA LPF 35.9 kN / 3.7 ton Squeezing force at base of arm teeth¹ 80.1 - 197.3 kN / 8.2 – 20.1 ton EN 13204 AS52-700-16.5 AS52-700-17.7 Maximum is a theoretical force that cannot be measured RESQTEC MANUAL SPREADER X-SERIES (DM064K11)
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NFPA LPF 52.8 kN / 5.4 ton Squeezing force at base of arm teeth¹ 173.4 - 245.7 kN / 17.7 - 25.0 ton EN 13204 BS60.4-802-24.9 BS60.4-802-26.1 Maximum is a theoretical force that cannot be measured RESQTEC MANUAL SPREADER X-SERIES (DM064K11)
NFPA LPF 35.9 kN / 8,071 lbf Squeezing force at base of arm teeth¹ 80.1 - 197.3 kN / 18,007 - 44,533 lbf EN 13204 AS52-700-16.5 AS52-700-17.7 Maximum is a theoretical force that cannot be measured RESQTEC MANUAL SPREADER X-SERIES (DM064K11)
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NFPA LPF 52.8 kN / 11,870 lbf Squeezing force at base of arm teeth¹ 173.4 - 245.7 kN / 38,982 – 55,236 lbf EN 13204 BS60.4-802-24.9 BS60.4-802-26.1 Maximum is a theoretical force that cannot be measured RESQTEC MANUAL SPREADER X-SERIES (DM064K11)
• Preferably use dry, clean paper cloth. storage. • Mild soapy water can be used on cables Dry thoroughly after using and housing if necessary. water. • Do not use water near the connectors, cable ends and/or power plugs. RESQTEC MANUAL SPREADER X-SERIES (DM064K11)
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ATTENTION! IF YOU DECIDE THE JAWS NEED TO BE COATED FOR ANTI-CORROSION PURPOSES, ONLY USE CRC SP 400! OTHER PRODUCTS ARE KNOWN TO HAVE NEGATIVE EFFECTS ON THE LUBRICANT USED IN YOUR EQUIPMENT. OTHER PRODUCTS ALSO DO NOT HAVE THE HIGH PROTECTION GRADE THAT CRC SP 400 PROVIDES. RESQTEC MANUAL SPREADER X-SERIES (DM064K11)
• All products should make at least two functions and accessories. complete cycles. DO NOT TAKE UNNECESSARY RISK BY UTILIZING FAULTY HOSES! WORN OR DAMAGED HOSES CAN CAUSE SERIOUS INJURY AND/ OR DAMAGE TO THE RESQTEC SYSTEM AND OTHER PROPERTY. RESQTEC MANUAL SPREADER X-SERIES (DM064K11)
Many years of safe use is guaranteed if the product is properly cared for and maintained. To this end the product must be inspected at least once a year. This must be carried out by a service technician trained by Resqtec who possesses the necessary tools and testing equipment.
• Make sure there is enough hydraulic oil and gasoline in the power unit. IF YOU CANNOT FIND THE PROBLEM THAT OCCURRED, OR IF THE PROVIDED SOLUTION DID NOT RESOLVE THE PROBLEM, STOP USING THE PRODUCT IMMEDIATELY AND CONTACT A CERTIFIED DISTRIBUTOR/SUPPLIER OR ONE OF THE RESQTEC OFFICES. RESQTEC MANUAL SPREADER X-SERIES (DM064K11)
USER MANUAL SPREADER X-SERIES 8. WARRANTY Resqtec offers two years warranty upon the purchase of this product. For extending your warranty or information about the Resqtec service program, please contact your Resqtec distributor/supplier. WARRANTY IS ONLY VALID IF THE REGULATIONS AND RESTRICTIONS, AS DESCRIBED IN THE USER MANUAL APPLICABLE ON THE USED PRODUCT(S), ARE UNDERSTOOD AND FOLLOWED, AND IF THE MAINTENANCE AS ADVISED IN THE USER MANUAL IS DONE BY AN AUTHORIZED RESQTEC TECHNICIAN.
All information herein was carefully gathered and examined. However, we cannot be held responsible for eventual mistakes or incompleteness. Resqtec may exercise the right to change or modify parts of the equipment at any time without notification. This manual may be subject to error, revision and technical modifications.