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Amphenol Temposonics Level Plus SoCLEAN Operation Manual

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Operation Manual
Level Plus
®
Magnetostrictive Liquid Level Transmitters with Temposonics
Sanitary and Electropolished Finish
Inherent Accuracy ±1 mm
No Scheduled Maintenance or Recalibration
Hazardous Area Certified
–
SoCLEAN
®
Technology
®

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Summary of Contents for Amphenol Temposonics Level Plus SoCLEAN

  • Page 1 Operation Manual Level Plus – ® SoCLEAN ® Magnetostrictive Liquid Level Transmitters with Temposonics Technology ® Sanitary and Electropolished Finish Inherent Accuracy ±1 mm No Scheduled Maintenance or Recalibration Hazardous Area Certified...

  • Page 2: Table Of Contents

    Table of contents 1. Contact information ............................3 2. Terms and definitions ............................3 3. Introduction ..............................5 3.1 Purpose and use of this manual ................................5 3.2 Used symbols and warnings ..................................5 4. Safety instructions ............................. 5 4.1 Intended use ......................................5 4.3 Installation, commissioning and operation ..............................

  • Page 3: Contact Information

    Level Plus SoCLEAN ® ® Operation Manual 1. Contact information 2. Terms and definitions United States 6A Heavy Oils General ‘Generalized Crude Oils’, Correction of Volume to 60 °F against API Tel: +1-919-677-0100 Gravity. Fax: +1-919-677-2343 E-mail: info.us@temposonics.com 6B Light Oils http://www.temposonics.com ‘Generalized Products’, Correction of Volume to 60 °F against API Gravity.
  • Page 4 Level Plus SoCLEAN ® ® Operation Manual GOVI (Gross Observed Volume of the Interface) Mass The total volume of the tank occupied by the interface liquid. The The property of a body that causes it to have weight in a gravitational GOVI is only given when measuring two liquids and is calculated by field, calculated by density at the reference temperature multiplied by subtracting the volume of the product from the total volume of liquid...

  • Page 5: Introduction

    Level Plus SoCLEAN ® ® Operation Manual 3. Introduction Strap Table A table of measurement correlating the height of a vessel to the volume that is contained at that height. The transmitter can contain up 3.1 Purpose and use of this manual to 200 points.

  • Page 6: Installation, Commissioning And Operation

    Level Plus SoCLEAN ® ® Operation Manual 4.2 Foreseeable misuse 10. Make sure that no wire strands are loose or sticking out of the terminal block connection which could short and cause a Forseeable misuse Consequence problem. Wrong sensor connection Possible damage to electronics 11.
  • Page 7 Level Plus SoCLEAN ® ® Operation Manual 178 mm 178 mm 152 mm (7 in.) (7 in.) (6 in.) 135 mm 135 mm (5.30 in.) (5.30 in.) 135 mm 135 mm (5.3 in.) (5.3 in.) 124 mm (4.9 in.) 87 mm (3.4 in.) 132 mm (5.2 in.)

  • Page 8: Accuracy

    Level Plus SoCLEAN ® ® Operation Manual Floats SoClean transmitters offer numerous floats for different applications ® such as stainless steel, 3-A sanitary, Nickel Alloy C-276, FEP, and Buna-N for both product level and interface level. To be able to accurately detect the interface level there needs to be a difference of at least 0.05 in specific gravities between the product and interface liquids.

  • Page 9: Crn Specifications

    Level Plus SoCLEAN ® ® Operation Manual 5.5 CRN Specifications Below are the pressure calculations of the pressure ratings for Tri- clamps available on the SoClean level transmitter according to Tri- ® clamp size, material of construction, and CRN calculations under ASME B31.3-2016.

  • Page 10: Model Number Identification

    Level Plus SoCLEAN ® ® Operation Manual 5.6 Model number identification a Sensor model Process connection size S SoClean Level Transmitter A 3/4 in. - NPT or BSPP only ® C 1.5 in. (DN40) (* Only for for Pipe option C or F) b Output D 2 in.
  • Page 11 Level Plus SoCLEAN ® ® Operation Manual m Gas group A Group A (not available with “C = CEC (FMC)” notified body and “F = Flameproof/Explosion“ proof protection method) B Group B C Group C D Group D 3 IIC (Instrinsically Safe only) 4 IIB + H2 (Explosion Proof / Flameproof only) X None n Unit of measure...

  • Page 12: Technical Data

    Level Plus SoCLEAN ® ® Operation Manual 5.7 Technical data Level Output Measured Variable Product level and interface level Output Signal /Protocol Modbus RTU, DDA, Analog (4…20 mA), HART ® 305 mm (12 in.) to 7620 mm (300 in.) (order length equals the measurement range plus the inactive Order Length zone / contact factory for longer lengths) Inherent Accuracy...

  • Page 13: Installation And Mounting

    Level Plus SoCLEAN ® ® Operation Manual 6. Installation and mounting 1. Consult chapter 4.3 before starting. 6.1 Training 2. Perform steps 1-10 in chapter 8.4.1 for Modbus or DDA. Perform steps 1-9 in chapter 8.4.2 for Analog. Warning: 3. For CP end plug, remove hitch pin and install float. For DN end When the pipe/hose of the LP-Series level transmitter is installed or plug, install float but be careful as float is not retained and will fall removed from the tank the release of flammable vapors will occur.

  • Page 14: Electrical Connections

    Level Plus SoCLEAN ® ® Operation Manual nearby the entry point of the transmitter as shown in Fig. 8. 7.2 Safety recommendations Tri-Clamp mounting The SoClean transmitter can also be mounted to a Tri-Clamp as Be sure to: ® shown in Fig. 109. First, install float(s) onto the transmitter. Second, 1.

  • Page 15: Cable Recommendations

    Level Plus SoCLEAN ® ® Operation Manual Bus with spurs Daisy chain The bus with spurs topology has a main trunk cable that has each The daisy-chain topology utilizes a single cable that is connected to device connected via its own spur at a junction box as shown in Fig. all of the transmitters with the cable being interconnected at each field 11.

  • Page 16: Grounding

    Level Plus SoCLEAN ® ® Operation Manual 7.6.2 Shield grounding View shown with cover removed 3/4 NPT or M20 conduit access Use NPT conduit fitting only! Plugged entry Do not use Conduit Warning: (see notes) (flexible or rigid) The shield ground does not meet the requirements as grounding of Conduit from control room the sensor for safety.

  • Page 17: Safety Barriers

    Level Plus SoCLEAN ® ® Operation Manual 8. Commissioning 7.7 Safety barriers Refer to Table 3 for entity parameters and Table 4 for example safety 8.1 Training barriers Commissioning should only be conducted by qualified service Entity parameters personnel according to IEC 60079-14 or Temposonics trained service technicians and local regulations.

  • Page 18: Commissioning Steps

    Level Plus SoCLEAN ® ® Operation Manual 8.4 Commissioning steps 9. Maintenance 8.4.1 Modbus or DDA 1. Consult chapter 4.3 before starting. 9.1 Training 2. Remove level transmitter from shipping container. 3. Insert pipe into float(s) making sure float(s) are in the active Maintenance should only be conducted by qualified service personnel range.

  • Page 19: Repair

    Level Plus SoCLEAN ® ® Operation Manual 10. Repair 9.4.1 General purpose applications 9.4.1.1 10.1 RMA policy Perform Inspection suggested in chapter 9.3. Important: Contact Technical Support or Customer Service for assistance if 9.4.1.2 you suspect that the transmitter is not working correctly. Technical No additional preventative maintenance is necessary.

  • Page 20: Setup Software

    Level Plus SoCLEAN ® ® Operation Manual Output Housing Part number Symptom Possible cause Action Missing Float not recognized Confirm that the float Modbus 254731-7 is attached magnet error 254731-8 or Alarm output Float is in the dead Raise float to see if the zone error stops SIL Single Loop...

  • Page 21: Agency Information

    Level Plus SoCLEAN ® ® Operation Manual 13. Agency information 13.1 Approvals overview The Notified Body is designated in the 13 digit of the model number and the Protection Method is designated in the 14 digit of the model number. These two digits of the model number specify the hazardous area approval that is provided with the selected level transmitter. Shown below are the detailed approval information for the NEC, CEC, IEC, and ATEX approvals.

  • Page 22: Certificates

    Level Plus SoCLEAN ® ® Operation Manual Notified body Protection method Classification Standard N = NEPSI I = Instrinsic Safety Ex ia IIC T4 Ga GB 3836.1-2010 Ta = -50°C to 71°C IP65 GB 3836.4-2010 GB 3836.20-2010 F = Flameproof Ex db IIB+H2 T6…T3 Ga/Gb GB 3836.1-2010 Ta = -40°C to 71°C IP65...

  • Page 23: Fm (Nec)

    [403889, 4038 2. MATERIAL TO BE SCREEN PRINTED ALUMINUM WITH SATIN LIMAT BACKGROUND AND BLACK TEXT OR LASER ETCHED ALUMINUM. [403812, 4038 ∆ INDICATES CRITICAL DIMENSIONS. 4. DIMENSIONS IN BRACKETS [ ] ARE IN INCHES. 5. MATERIAL: .8 [0.03] THICK ALUMINUM. Level Plus SoCLEAN ®...
  • Page 24 Level Plus SoCLEAN ® ® Operation Manual 13.3.1.3 Installation drawing Fig. 19: Intrinsically Safe FM installation drawing, Modbus and DDA, Page 1...
  • Page 25 Level Plus SoCLEAN ® ® Operation Manual Fig. 20: Intrinsically Safe FM installation drawing, Modbus and DDA, Page 2...
  • Page 26 Level Plus SoCLEAN ® ® Operation Manual Fig. 21: Intrinsically Safe FM installation drawing, HART , Page 1 ®...
  • Page 27 Level Plus SoCLEAN ® ® Operation Manual Fig. 22: Intrinsically Safe FM installation drawing, HART , Page 2 ®...
  • Page 28 TABLE 1 HOUSING GROUPS "L1" "L2" "D1" ADALET 85.85 69.85 Ø2.35 [.09] Level Plus SoCLEAN ® ® B,C,D [403892, 403890,403889] [3.38] [2.75] Operation Manual LIMATHERM Ø 3.05 A,B,C,D 58 [2.28] [403812, 403813, 403891] [2.56] [.12] x2 FM LOGO ART USE TEMPOSONICS LOGO ARTWORK 4.5 POINT TE 13.3.2 FM XP 13.3.2.2 Labels...
  • Page 29 Level Plus SoCLEAN ® ® Operation Manual 13.3.2.3 Installation Drawing Fig. 27: Explosionproof, FM Installation Drawing, Modbus and DDA, Page 1...
  • Page 30 Level Plus SoCLEAN ® ® Operation Manual Fig. 28: Explosionproof, FM Installation Drawing, Modbus and DDA, Page 2...
  • Page 31 Level Plus SoCLEAN ® ® Operation Manual Fig. 29: Explosionproof, FM Installation Drawing, HART , Page 1 ®...
  • Page 32 Level Plus SoCLEAN ® ® Operation Manual Fig. 30: Explosionproof, FM Installation Drawing, HART , Page 2 ®...

  • Page 33: Fmc (Cec)

    Level Plus SoCLEAN ® ® Operation Manual 13.4 FMC 13.4.1 FMC IS 13.4.1.1 Specific conditions of safe use 1. When EPL Ga or Da is required, parts of the equipment containing light metals (Aluminum or Titanium) shall be protected from impact so that impact or friction sparks cannot occur, taking into account rare malfunction.
  • Page 34 Level Plus SoCLEAN ® ® Operation Manual 13.4.1.2 Labels 8 POINT TEXT SIZE USE TEMPOSONICS LOGO ARTWORK 8 POINT TEXT SIZE SIZE 10 POINT SIZE RD LETTERING Level Plus Transmitter   Level Plus Transmitter 55 OR 4.5 POINT TEXT SIZE AMOND BOOK.
  • Page 35 Level Plus SoCLEAN ® ® Operation Manual 13.4.1.3 Installation Drawing Fig. 35: Intrinsically Safe FMC installation drawing, Modbus and DDA, Page 1...
  • Page 36 Level Plus SoCLEAN ® ® Operation Manual Fig. 36: Intrinsically Safe FMC installation drawing, Modbus and DDA, Page 2...
  • Page 37 Level Plus SoCLEAN ® ® Operation Manual Fig. 37: Intrinsically Safe FMC installation drawing, Modbus and DDA, Page 3...
  • Page 38 Level Plus SoCLEAN ® ® Operation Manual Fig. 38: Intrinsically Safe FMC installation drawing, HART , Page 1 ®...
  • Page 39 Level Plus SoCLEAN ® ® Operation Manual Fig. 39: Intrinsically Safe FMC installation drawing, HART , Page 2 ®...
  • Page 40 Level Plus SoCLEAN ® ® Operation Manual Fig. 40: Intrinsically Safe FMC installation drawing, HART , Page 3 ®...
  • Page 41 1. STANDARD LETTERING UNIVERS 55 DASH # HOUSIN OR ITC GARAMOND BOOK. ADALE 2. MATERIAL TO BE SCREEN PRINTED ALUMINUM WITH SATIN [403892, 40389 BACKGROUND AND BLACK TEXT OR LASER ETCHED ALUMINUM. LIMATHE 3. ∆ INDICATES CRITICAL DIMENSIONS. [403812, 40381 Level Plus SoCLEAN ®...
  • Page 42 Level Plus SoCLEAN ® ® Operation Manual 13.4.2.3 Installation drawing Fig. 45: Explosionproof, FMC Installation Drawing, Modbus and DDA, Page 1...
  • Page 43 Level Plus SoCLEAN ® ® Operation Manual Fig. 46: Explosionproof, FMC Installation Drawing, Modbus and DDA, Page 2...
  • Page 44 Level Plus SoCLEAN ® ® Operation Manual Fig. 47: Explosionproof, FMC Installation Drawing, Modbus and DDA, Page 3...
  • Page 45 Level Plus SoCLEAN ® ® Operation Manual Fig. 48: Explosionproof, FMC Installation Drawing, HART , Page 1 ®...
  • Page 46 Level Plus SoCLEAN ® ® Operation Manual Fig. 49: Explosionproof, FMC Installation Drawing, HART , Page 2 ®...

  • Page 47: Atex And Iecex

    Level Plus SoCLEAN ® ® Operation Manual Fig. 50: Explosionproof, FMC Installation Drawing, HART , Page 3 ®...
  • Page 48 Level Plus SoCLEAN ® ® Operation Manual 13.5 ATEX/IECEx 13.5.1.2 Labels USE TEMPOSONICS LOGO ARTWORK 8 POINT TEXT SIZE R3.30 10 POINT SIZE 13.5.1 ATEX/IECEx IS RD LETTERING 13.5.1.1 Specific conditions of safe use  Level Plus Transmitter S 55 OR 4.5 POINT TEXT SIZE RAMOND BOOK.
  • Page 49 H SATIN LIMATHERM Ø 3.05 [.12] ALUMINUM. [403812, 403813, 403891] [2.56] [2.28] Level Plus SoCLEAN ® ® Operation Manual "L1" ∆ "L2" TABLE 1 SIZE DASH # HOUSING "L1" "L2" "D1" 7.5 POINT TEXT SIZE ADALET 85.85 69.85 Ø2.35 [.09] RINT [403889, 403890, 403892] [3.38]...
  • Page 50 Level Plus SoCLEAN ® ® Operation Manual 13.5.1.3 Installation drawing Fig. 55: Intrinsically Safe ATEX / IECEx installation drawing, Modbus and DDA, Page 1...
  • Page 51 Level Plus SoCLEAN ® ® Operation Manual Fig. 56: Intrinsically Safe ATEX / IECEx installation drawing, Modbus and DDA, Page 2...
  • Page 52 Level Plus SoCLEAN ® ® Operation Manual Fig. 57: Intrinsically Safe ATEX / IECEx installation drawing, HART , Page 1 ®...
  • Page 53 Level Plus SoCLEAN ® ® Operation Manual Fig. 58: Intrinsically Safe ATEX / IECEx installation drawing, HART , Page 2 ®...
  • Page 54 1. STANDARD LETTERING UNIVERS 55 DASH # HOUSING OR ITC GARAMOND BOOK. ADALET 2. MATERIAL TO BE SCREEN PRINTED ALUMINUM WITH SATIN [403892, 403890,403 BACKGROUND AND BLACK TEXT OR LASER ETCHED ALUMINUM. LIMATHERM 3. ∆ INDICATES CRITICAL DIMENSIONS. [403812, 403813, 403 Level Plus SoCLEAN ®...
  • Page 55 Level Plus SoCLEAN ® ® Operation Manual 13.5.2.3 Installation drawing Fig. 61: Flame Proof, ATEX and IECEx Installation Drawing, Modbus and DDA, Page 1...
  • Page 56 Level Plus SoCLEAN ® ® Operation Manual Fig. 62: Flame Proof, FM Installation Drawing, Modbus and DDA...
  • Page 57 Level Plus SoCLEAN ® ® Operation Manual Fig. 63: Flame Proof, ATEX and IECEx Installation Drawing, HART , Page 1 ®...
  • Page 58 Level Plus SoCLEAN ® ® Operation Manual Fig. 64: Flame Proof, ATEX and IECEx Installation Drawing, HART , Page 2 ®...
  • Page 59 Level Plus SoCLEAN ® ® Operation Manual 13.5.3 EC Declaration of conformity...
  • Page 60 Level Plus SoCLEAN ® ® Operation Manual...
  • Page 61 © 2022 Temposonics, LLC – all rights reserved. Temposonics, LLC and Temposonics GmbH & Co. KG are subsidiaries of Amphenol Corporation. Except for any third party marks for which attribution is provided herein, the company names and product names used in this document may be the registered trademarks or unregistered trademarks of Temposonics, LLC or...

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