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Amphenol Temposonics Level Plus Operation Manual

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Operation Manual
Level Plus
®
Magnetostrictive Liquid Level Transmitters with Temposonics
Designed for Magnetic Level Gauge (MLG)
No scheduled maintenance or recalibration
Hazardous area certified
–
CHAMBERED
Technology
®

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Summary of Contents for Amphenol Temposonics Level Plus

  • Page 1 Operation Manual Level Plus – ® CHAMBERED Magnetostrictive Liquid Level Transmitters with Temposonics Technology ® Designed for Magnetic Level Gauge (MLG) No scheduled maintenance or recalibration Hazardous area certified...

  • Page 2: Table Of Contents

    Table of contents 1. Contact information ............................3 2. Terms and definitions ............................3 3. Introduction ..............................5 3.1 Purpose and use of this manual ................................5 3.2 Used symbols and warnings ..................................5 4. Safety instructions ............................. 5 4.1 Intended use ......................................5 4.3 Installation, commissioning and operation ..............................

  • Page 3: Contact Information

    Level Plus CHAMBERED ® Operation Manual 1. Contact information 2. Terms and definitions United States 6A Heavy Oils General ‘Generalized Crude Oils’, Correction of Volume to 60 °F against API Tel: +1-919-677-0100 Gravity. Fax: +1-919-677-2343 E-mail: info.us@temposonics.com 6B Light Oils http://www.temposonics.com ‘Generalized Products’, Correction of Volume to 60 °F against API Gravity.
  • Page 4 Level Plus CHAMBERED ® Operation Manual GOVI (Gross Observed Volume of the Interface) Mass The total volume of the tank occupied by the interface liquid. The The property of a body that causes it to have weight in a gravitational GOVI is only given when measuring two liquids and is calculated by field, calculated by density at the reference temperature multiplied by subtracting the volume of the product from the total volume of liquid...

  • Page 5: Introduction

    Level Plus CHAMBERED ® Operation Manual 3. Introduction Strap Table A table of measurement correlating the height of a vessel to the volume that is contained at that height. The transmitter can contain up 3.1 Purpose and use of this manual to 200 points.

  • Page 6: Installation, Commissioning And Operation

    Level Plus CHAMBERED ® Operation Manual 4.2 Foreseeable misuse 10. Make sure that no wire strands are loose or sticking out of the terminal block connection which could short and cause a Forseeable misuse Consequence problem. Wrong sensor connection Possible damage to electronics 11.
  • Page 7 Level Plus CHAMBERED ® Operation Manual 206 mm (8.1 in.) Outer pipe configurations 117 mm 145 mm 75 mm (4.6 in.) (5.7 in.) (3 in.) The outer pipe is constructed of a variety of configurations. The 304.8mm (12 in) 114 mm 109 mm CHAMBERED is available in a rigid pipe.

  • Page 8: Accuracy

    Level Plus CHAMBERED ® Operation Manual Internal electronics 5.2 Accuracy All transmitters come with two electronic components of a sensing element and a board set. Rigid sensing elements are standard on For magnetostrictive transmitters inherent accuracy is measured CHAMBERED. The board set consists of up to three electronic boards in terms of non-linearity.

  • Page 9: Model Number Identification

    Level Plus CHAMBERED ® Operation Manual 5.5 Model number identification a Sensor model j DT‘s placement C CHAMBERED Level Transmitter X None b Output k Notified body M Modbus B INMETRO D DDA C CEC (FMC) 3 1 Loop with HART ®...
  • Page 10 Level Plus CHAMBERED ® Operation Manual n Unit of measure M Millimeters (Metric) U Inches (US customary) o Length (no decimal spaces) * X Rigid Pipe: 12 to 144 in (code as 01200 to 14400) X Rigid Pipe: 305 to 3658 mm (code as 00305 to 03658) p Special S Standard product...

  • Page 11: Technical Data

    Level Plus CHAMBERED ® Operation Manual 5.6 Technical data Level Output Measured Variable Product level Output Signal /Protocol Modbus RTU, DDA, Analog (4…20 mA), HART ® 305 mm (12 in.) to 3658 mm (144 in.) (order length equals the measurement range plus the inactive Order Length zone / contact factory for longer lengths) Inherent Accuracy...

  • Page 12: Installation And Mounting

    Level Plus CHAMBERED ® Operation Manual 6. Installation and mounting 6.4 Mounting 6.1 Training The method of mounting the transmitter is dependent on the MLG in Warning: which it is being used. Typical mounting of CHAMBERED is direct to When the pipe/hose of the LP-Series level transmitter is installed or Caution removed from the tank the release of flammable vapors will occur.

  • Page 13: Electrical Connections

    Level Plus CHAMBERED ® Operation Manual 4. Make sure that no wire strands, including shield, are in contact 145 mm (5.7 in.) with the electronic module enclosure. Electronic 114 mm 5. The electronics module enclosure is grounded through internal Head (4.5 in.) circuitry and is electrically isolated from the explosion proof housing.

  • Page 14: Cable Recommendations

    Level Plus CHAMBERED ® Operation Manual Tree alignment 7.4 Cable recommendations The tree topology is very similar to the bus with spurs topology with the main difference of having a common junction box for all of the Refer to ‘Table 2’ below for general requirements of cable types for the transmitters as shown in Fig.

  • Page 15: Grounding

    Level Plus CHAMBERED ® Operation Manual 7.6 Grounding 7.7 Safety barriers 7.6.1 Safety grounding Refer to Table 3 for entity parameters and Table 4 for example safety barriers. Warning: Grounding the transmitter through a threaded conduit connection Entity parameters does not meet the requirements as a grounding of the sensor for Ui = 28 VDC safety.

  • Page 16: Commissioning

    Level Plus CHAMBERED ® Operation Manual 8. Commissioning 8.4 Commissioning steps 8.4.1 Modbus or DDA 8.1 Training 1. Consult Section 4.3 before starting Commissioning should only be conducted by qualified service 2. Remove level transmitter from shipping container. personnel according to IEC 60079-14 and local regulations or 3.

  • Page 17: Maintenance

    Level Plus CHAMBERED ® Operation Manual 10. Repair 9. Maintenance 10.1 RMA policy 9.1 Training Important: Contact Technical Support or Customer Service for assistance if Maintenance should only be conducted by qualified service personnel you suspect that the transmitter is not working correctly. Technical according to IEC 60079-14 and local regulations or Temposonics support can assist you with troubleshooting, part replacement, and trained service technicians.

  • Page 18: Setup Software

    Level Plus CHAMBERED ® Operation Manual Symptom Possible cause Action Output Housing Part number Missing Float not recognized Confirm that the float Modbus 254731-7 is attached magnet error 254731-8 or Alarm output Float is in the dead Raise float to see if the zone error stops SIL Single Loop...

  • Page 19: Agency Information

    Level Plus CHAMBERED ® Operation Manual 13. Agency information 13.1 Approvals overview The Notified Body is designated in the 13 digit of the model number and the Protection Method is designated in the 14 digit of the model number. These two digits of the model number specify the hazardous area approval that is provided with the selected level transmitter. Shown below are the detailed approval information for the NEC, CEC, IEC, and ATEX approvals.

  • Page 20: Certificates

    Level Plus CHAMBERED ® Operation Manual Notified body Protection method Classification Standard N = NEPSI I = Instrinsic Safety Ex ia IIC T4 Ga GB 3836.1-2010 Ta = -50°C to 71°C IP65 GB 3836.4-2010 GB 3836.20-2010 F = Flameproof Ex db IIB+H2 T6…T3 Ga/Gb GB 3836.1-2010 Ta = -40°C to 71°C IP65 GB 3836.2-2010...
  • Page 21 [403889, 4038 2. MATERIAL TO BE SCREEN PRINTED ALUMINUM WITH SATIN LIMAT BACKGROUND AND BLACK TEXT OR LASER ETCHED ALUMINUM. [403812, 4038 ∆ INDICATES CRITICAL DIMENSIONS. 4. DIMENSIONS IN BRACKETS [ ] ARE IN INCHES. 5. MATERIAL: .8 [0.03] THICK ALUMINUM. Level Plus CHAMBERED ®...
  • Page 22 Level Plus CHAMBERED ® Operation Manual 13.3.1.3 Installation drawing Fig. 18: Intrinsically Safe FM installation drawing, Modbus and DDA, Page 1...
  • Page 23 Level Plus CHAMBERED ® Operation Manual Fig. 19: Intrinsically Safe FM installation drawing, Modbus and DDA, Page 2...
  • Page 24 Level Plus CHAMBERED ® Operation Manual Fig. 20: Intrinsically Safe FM installation drawing, HART , Page 1 ®...
  • Page 25 Level Plus CHAMBERED ® Operation Manual Fig. 21: Intrinsically Safe FM installation drawing, HART , Page 2 ®...
  • Page 26 TABLE 1 HOUSING GROUPS "L1" "L2" "D1" ADALET 85.85 69.85 Ø2.35 [.09] Level Plus CHAMBERED ® B,C,D [403892, 403890,403889] [3.38] [2.75] Operation Manual LIMATHERM Ø 3.05 A,B,C,D 58 [2.28] [403812, 403813, 403891] [2.56] [.12] x2 FM LOGO ART USE TEMPOSONICS LOGO ARTWORK 4.5 POINT TE 13.3.2 FM XP 13.3.2.2 Labels...
  • Page 27 Level Plus CHAMBERED ® Operation Manual 13.3.2.3 Installation Drawing Fig. 26: Explosion proof, FM Installation Drawing, Modbus and DDA, Page 1...
  • Page 28 Level Plus CHAMBERED ® Operation Manual Fig. 27: Explosion proof, FM Installation Drawing, Modbus and DDA, Page 2...
  • Page 29 Level Plus CHAMBERED ® Operation Manual Fig. 28: Explosion proof, FM Installation Drawing, HART , Page 1 ®...
  • Page 30 Level Plus CHAMBERED ® Operation Manual Fig. 29: Explosion proof, FM Installation Drawing, HART , Page 2 ®...

  • Page 31: Fmc (Cec)

    Level Plus CHAMBERED ® Operation Manual 13.4 FMC 13.4.1 FMC IS 13.4.1.1 Specific conditions of safe use 1. When EPL Ga or Da is required, parts of the equipment containing light metals (Aluminum or Titanium) shall be protected from impact so that impact or friction sparks cannot occur, taking into account rare malfunction.
  • Page 32 Level Plus CHAMBERED ® Operation Manual 13.4.1.2 Labels 8 POINT TEXT SIZE USE TEMPOSONICS LOGO ARTWORK 8 POINT TEXT SIZE SIZE 10 POINT SIZE RD LETTERING  Level Plus Transmitter  Level Plus Transmitter 55 OR 4.5 POINT TEXT SIZE AMOND BOOK.
  • Page 33 Level Plus CHAMBERED ® Operation Manual 13.4.1.3 Installation Drawing Fig. 34: Intrinsically Safe FMC installation drawing, Modbus and DDA, Page 1...
  • Page 34 Level Plus CHAMBERED ® Operation Manual Fig. 35: Intrinsically Safe FMC installation drawing, Modbus and DDA, Page 2...
  • Page 35 Level Plus CHAMBERED ® Operation Manual Fig. 36: Intrinsically Safe FMC installation drawing, Modbus and DDA, Page 3...
  • Page 36 Level Plus CHAMBERED ® Operation Manual Fig. 37: Intrinsically Safe FMC installation drawing, HART , Page 1 ®...
  • Page 37 Level Plus CHAMBERED ® Operation Manual Fig. 38: Intrinsically Safe FMC installation drawing, HART , Page 2 ®...
  • Page 38 Level Plus CHAMBERED ® Operation Manual Fig. 39: Intrinsically Safe FMC installation drawing, HART , Page 3 ®...
  • Page 39 1. STANDARD LETTERING UNIVERS 55 DASH # HOUSIN OR ITC GARAMOND BOOK. ADALE 2. MATERIAL TO BE SCREEN PRINTED ALUMINUM WITH SATIN [403892, 40389 BACKGROUND AND BLACK TEXT OR LASER ETCHED ALUMINUM. LIMATHE 3. ∆ INDICATES CRITICAL DIMENSIONS. [403812, 40381 Level Plus CHAMBERED ®...
  • Page 40 Level Plus CHAMBERED ® Operation Manual 13.4.2.3 Installation drawing Fig. 44: Explosion proof, FMC Installation Drawing, Modbus and DDA, Page 1...
  • Page 41 Level Plus CHAMBERED ® Operation Manual Fig. 45: Explosion proof, FMC Installation Drawing, Modbus and DDA, Page 2...
  • Page 42 Level Plus CHAMBERED ® Operation Manual Fig. 46: Explosion proof, FMC Installation Drawing, Modbus and DDA, Page 3...
  • Page 43 Level Plus CHAMBERED ® Operation Manual Fig. 47: Explosion proof, FMC Installation Drawing, HART , Page 1 ®...
  • Page 44 Level Plus CHAMBERED ® Operation Manual Fig. 48: Explosion proof, FMC Installation Drawing, HART , Page 2 ®...
  • Page 45 Level Plus CHAMBERED ® Operation Manual Fig. 49: Explosion proof, FMC Installation Drawing, HART , Page 3 ®...

  • Page 46: Atex And Iecex

    Level Plus CHAMBERED ® Operation Manual 13.5 ATEX/IECEx 13.5.1.2 Labels USE TEMPOSONICS LOGO ARTWORK 8 POINT TEXT SIZE R3.30 10 POINT SIZE 13.5.1 ATEX/IECEx IS RD LETTERING 13.5.1.1 Specific conditions of safe use  Level Plus Transmitter S 55 OR 4.5 POINT TEXT SIZE RAMOND BOOK.
  • Page 47 H SATIN LIMATHERM Ø 3.05 [.12] ALUMINUM. [403812, 403813, 403891] [2.56] [2.28] Level Plus CHAMBERED ® "L1" Operation Manual ∆ "L2" TABLE 1 SIZE DASH # HOUSING "L1" "L2" "D1" 7.5 POINT TEXT SIZE ADALET 85.85 69.85 Ø2.35 [.09] RINT [403889, 403890, 403892] [3.38] [2.75]...
  • Page 48 Level Plus CHAMBERED ® Operation Manual 13.5.1.3 Installation drawing Fig. 54: Intrinsically Safe ATEX / IECEx installation drawing, Modbus and DDA, Page 1...
  • Page 49 Level Plus CHAMBERED ® Operation Manual Fig. 55: Intrinsically Safe ATEX / IECEx installation drawing, Modbus and DDA, Page 2...
  • Page 50 Level Plus CHAMBERED ® Operation Manual Fig. 56: Intrinsically Safe ATEX / IECEx installation drawing, HART , Page 1 ®...
  • Page 51 Level Plus CHAMBERED ® Operation Manual Fig. 57: Intrinsically Safe ATEX / IECEx installation drawing, HART , Page 2 ®...
  • Page 52 1. STANDARD LETTERING UNIVERS 55 DASH # HOUSING OR ITC GARAMOND BOOK. ADALET 2. MATERIAL TO BE SCREEN PRINTED ALUMINUM WITH SATIN [403892, 403890,403 BACKGROUND AND BLACK TEXT OR LASER ETCHED ALUMINUM. LIMATHERM 3. ∆ INDICATES CRITICAL DIMENSIONS. [403812, 403813, 403 Level Plus CHAMBERED ®...
  • Page 53 Level Plus CHAMBERED ® Operation Manual 13.5.2.3 Installation drawing Fig. 60: Flameproof, ATEX and IECEx Installation Drawing, Modbus and DDA, Page 1...
  • Page 54 Level Plus CHAMBERED ® Operation Manual Fig. 61: Flameproof, FM Installation Drawing, Modbus and DDA...
  • Page 55 Level Plus CHAMBERED ® Operation Manual Fig. 62: Flameproof, ATEX and IECEx Installation Drawing, HART , Page 1 ®...
  • Page 56 Level Plus CHAMBERED ® Operation Manual Fig. 63: Flameproof, ATEX and IECEx Installation Drawing, HART , Page 2 ®...
  • Page 57 Level Plus CHAMBERED ® Operation Manual 13.5.3 EC Declaration of conformity...
  • Page 58 Level Plus CHAMBERED ® Operation Manual...
  • Page 59 © 2022 Temposonics, LLC – all rights reserved. Temposonics, LLC and Temposonics GmbH & Co. KG are subsidiaries of Amphenol Corporation. Except for any third party marks for which attribution is provided herein, the company names and product names used in this document may be the registered trademarks or unregistered trademarks of Temposonics, LLC or...

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